Perlick DP32B User manual

INSTALLATION AND OPERATION INSTRUCTIONS
SINGLE KEG BEER DISPENSER
IMPORTANT INFORMATION
To register your product, visit our web site at
(www.perlick.com). Click on “Commercial”, then
“Service”. You will see the link to “Warranty Registration
Form”. You must complete and submit this form or the
installation date will revert back to the ship Date.
This manual has been prepared to assist you in the
installation of your Cabinet and to acquaint you with
its operation and maintenance.
We dedicate considerable time to ensure that our
products provide the highest level of customer
satisfaction. If service is required, your dealer can
provide you with a list of qualified service agents. For
your own protection, never return merchandise for
credit without our approval.
We thank you for selecting a Perlick product and
assure you of our continuing interest in your
satisfaction.
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone [phone] • Fax [phone]
Toll Free 800.558.5592 • E-Mail [email protected] • www.perlick.com
C
US
Table of Contents
Introduction ................................................................ 1
Preparing the cabinet for use
Parts List / Suggested Tools ...................................... 2
Plumbing.................................................................... 2
Electrical .................................................................... 2
Uncrating and Inspection ........................................... 2
Installing Casters ....................................................... 2
Leveling the Cabinet .................................................. 2
Installing the Faucet and Dispensing Head ............... 2
Tapping
Connecting the Keg Coupler ..................................... 3
Tapping a Single Valve Keg ....................................... 3
CO2 Information ........................................................ 4
Temperature
Beer Temperature ...................................................... 5
Temperature Control .................................................. 5
Adjusting the Temperature ......................................... 5
Cleaning
Cleaning the Beer System ......................................... 6
Cleaning the Cabinet ................................................. 6
Cleaning the Condenser ............................................ 6
General Information
How to Pour the Perfect Beer .................................... 7
Troubleshooting ......................................................... 8
Replacement Parts .................................................... 9
Wiring Diagram ........................................................ 11
WARNING: When lifting, the full weight of the
cabinet must be supported. Lift from the cabinet
base and not from the top. Improper lifting can
result in severe damage to the cabinet.
Form No. Z2268
Rev. 09.13.2011
MODELS
□ DP32B
□ DP32S
□ DS32B
□ DS32S

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2
SINGLE KEG BEER DISPENSER
Operation/Installation Manual
SINGLE KEG BEER DISPENSER
Operation/Installation Manual
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Parts List
■ Casters*
■ Faucet Standard
■ Faucet Head Assembly
■ Spanner Wrench for Faucet
■ Black Connector Hose 3⁄16” x 3’
■ 5⁄16” Air Hose
■ Bag of Miscellaneous Parts
■ Plastic Waste Bottle*
* Portable Model Only
Suggested Tools
■ Casters*
■ Faucet Standard
■ Faucet Head Assembly
■ Spanner Wrench for Faucet
■ Black Connector Hose 3⁄16” x 3’
■ 5⁄16” Air Hose
■ Bag of Miscellaneous Parts
■ Plastic Waste Bottle*
* Portable Model Only
Plumbing
Portable Model
No plumbing connections are required. Condensate
from the cooling coil is automatically evaporated.
Beer Drainer waste is accumulated in the plastic bottle
installed inside the cabinet.
Underbar Model
Features a oor drain with a 3⁄4” female pipe thread
connection for disposal of both condensate and
beer waste. Remove bottom 1” NPS or side 3⁄4”
drain plug attach male pipe to create external drain.
Electrical
The cabinet must be connected to a separately
fused power source (see electrical specication
plate) and grounded in accordance with National
and Local Electrical Codes. Caution: Do not
attempt to operate the equipment on any other
power source than that listed on the Electrical
Specication plate.
Uncrating and Inspection
The cabinet must be connected to a separately
fused power source (see electrical specication
plate) and grounded in accordance with National
and Local Electrical Codes. Caution: Do not
attempt to operate the equipment on any other
power source than that listed on the Electrical
Specication plate.
Installing Casters (Portable Models Only)
Attach four casters to the cabinet bottom; rigid
casters at the rear and swivel casters on the
front. Use the supplied 1⁄4”- 20 x 3⁄4” hex head
self-tapping machine screws.
Leveling the Cabinet
When the cabinet is in place, check installation
with carpenter’s level. When perfectly level,
accumulated water will drain out. A slight pitch
to the drain side will not harm the cabinet. Water
may accumulate if cabinet is pitched to the
opposite side.
Installing the Faucet and
Dispensing Head
Before you begin: Wash dispensing head and
faucet.
Flush beer, dispensing head and faucet lines
with fresh water.
■ Apply RTV around the base of the dispensing
head to seal it to the top. Align the dispensing
head over the ve holes on the cabinet top
and use the ve stainless steel #10-32 x 13⁄4”
Phillips pan head stainless steel machine
screws to secure standard to cabinet top.
Wipe off excess RTV to complete the seal.
■ Attach faucet to standard using spanner
wrench to tighten coupling. Attach faucet
handle to faucet.
■ Insert exible plastic air hose six to seven
inches into bottom of faucet standard.
Secure hose with tie wrap (supplied).

SINGLE KEG BEER DISPENSER
Operation/Installation Manual
SINGLE KEG BEER DISPENSER
Operation/Installation Manual
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SINGLE KEG BEER DISPENSER
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SINGLE KEG BEER DISPENSER
Operation/Installation Manual
WARNING: To avoid compressor damage, after
returning cabinet to an upright position, let unit
stand for 24 hours before plugging it in and running
the unit.
Connecting the Keg Coupler (When supplied
by Perlick)
■ Place one washer into black beer
line connector hose on hex nut side. Screw
connector to stainless steel beverage line on
faucet standard. Tighten with a wrench, but do
not over tighten.
■ Make sure lever handle on the keg coupler is in
the UP (untapped) position. Place one washer
into wing nut end of black beer
line connector hose and thread onto top of keg
coupler. Hand tighten.
■ Place clamp on one end of red air line. Push
end over air valve located inside cabinet.
Tighten clamp with screwdriver. Turn shut-off
valve to OFF (horizontal) position.
■ Place clamp on the other end of red air line and
push over tailpiece on coupler. Tighten clamp
with screwdriver.
CAUTION: Do not use keg coupler as a
handle to lift keg.
Tapping a Single Valve Keg (Sankey)
■ Be sure beer faucet is in closed position.
■ Align keg lugs with lug openings on bottom
of coupler.
■ Turn clockwise 1/4 turn. Pull handle out and
down. Keg is now tapped.
■ Open shut-off valve on air distributor located
inside of the cabinet.
Important: Be sure to close this valve
when untapping keg.
Single Valve Coupler
Tapping a Single Valve Keg

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SINGLE KEG BEER DISPENSER
Operation/Installation Manual
SINGLE KEG BEER DISPENSER
Operation/Installation Manual
SINGLE KEG BEER DISPENSER
Operation/Installation Manual
SINGLE KEG BEER DISPENSER
Operation/Installation Manual
Connecting the Regulator to the CO2
Cylinder
■ Remove blue plug from regulator tting.
(Note: Do not remove the carbonic washer).
■ Screw regulator onto gas cylinder valve.
Tighten with wrench until vertically straight.
Be sure that shut-off valve (lever) on
regulator is in the OFF (horizontal) position.
■ Place a screw clamp over end of red air line
and push onto regulator tailpiece. Tighten
clamp with a screwdriver.
Adjusting the CO2 Gas Flow
■ Turn regulator adjusting screw
counterclockwise until it turns freely.
■ Turn hand valve counterclockwise on CO2
cylinder to the fully open position.
■ Turn regulator adjusting screw clockwise until
desired pressure is reached (approximately
12-15 lbs.). Tighten stop nut on adjusting screw.
■ Open shut-off valve on bottom of regulator.
CO2 Leak Test
Dilute a small amount of liquid dishwashing soap
and rub the soapy mixture around each
connection. If bubbles appear, tighten connection.
Replacing CO2 Gas Cylinder
■ Turn CO2 hand valve clockwise until seated
and close shut-off valve on regulator.
■ Unscrew regulator from cylinder tting.
■ Replace carbonic washer (Part No. 157F2P),
if needed and reattach regulator to lled
cylinder.
■ Turn CO2 hand valve counterclockwise until
fully open. Turn regulator shut-off valve to
open position.
■ Adjust CO2 gas ow as required, turning
clockwise for higher pressure.
Proper CO2 Handling
ALWAYS...
■ Connect a regulator (reducing valve) to CO2
cylinder.
■ Secure cylinder in upright position whether in
storage or in use.
■ Keep cylinder away from heat. Rupture disc
vents at 122° F. maximum.
■ Ventilate room after high pressure gas leakage.
■ Check the last DOT test date on cylinder neck
before lling. If more than ve years old, the
cylinder must be retested to DOT specications.
■ Be sure CO2 cylinder outlet tting is free of
dust or dirt before attaching regulator.
■ Store CO2 cylinder and regulator assembly
upright.
■ Allow only properly trained and experienced
personnel to handle high pressure gas.

SINGLE KEG BEER DISPENSER
Operation/Installation Manual
SINGLE KEG BEER DISPENSER
Operation/Installation Manual
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
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SINGLE KEG BEER DISPENSER
Operation/Installation Manual
SINGLE KEG BEER DISPENSER
Operation/Installation Manual
NEVER...
■ Connect cylinder directly to a keg without a
regulator (reducing valve).
■ Drop or throw regulator or CO2 cylinder.
■ Transport CO2 cylinder in a closed vehicle.
■ Apply oil to a regulator.
TEMPERATURE
One of the most common causes of dispensing problems is improper temperature. Draft beer should be
stored at a temperature between 32°F and 38°F. At warmer temperatures, beer will foam. At temperatures
lower than 30°F, beer will freeze. When beer freezes, the alcohol in the beer may separate and cause
beer to be cloudy with an “off” taste.
28° 30° 32° 34° 36° 38° 40° 44°
42°
Freezes Ideal Foams
HOW TEMPERATURE DRAFT AFFECTS BEER
Draft beer is not pasteurized and must be kept cool at all times.
Refrigeration and Temperature
Control
The Partymaster Dispenser is equipped with a
heavy-duty refrigeration system designed to
automatically maintain a storage temperature of
approximately 38 degrees F.
■ Shut off CO2 cylinder when not in use. You will
not save gas by doing so!
■ Allow untrained, inexperienced personnel to
handle high pressure gas.
WARNING: Failure to heed this warning
could result in personal injury or death.
Adjusting the Temperature
The temperature control is inside the cabinet on
the right-hand side of the evaporator fan panel
assembly. You will need a screwdriver to turn the
adjusting screw. Make small adjustments until the
desired temperature is achieved.
■ Colder Temperatures:
Turn the adjusting screw clockwise (to the right).
■ Warmer Temperatures:
Turn the adjusting screw counterclockwise
(to the left).
In normal operation the condensing unit will turn
on and off, depending on the cooling load
required. The condenser fan motor turns off and
on with the condensing unit. The evaporator fan
motor runs continuously. The fan motors are
lifetime lubricated and will require no oiling.

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SINGLE KEG BEER DISPENSER
Operation/Installation Manual
SINGLE KEG BEER DISPENSER
How to Pour the Perfect Beer
NOTE: Cabinet Temperatures lower than
34° will not allow for proper defrosting of the
evaporator coil. If defrosting is necessary,
turn the control knob to the OFF position until
coil is defrosted.
Cleaning the Beer System
The entire beer system, to include the faucet,
exible beer line and tapping devices must be
cleaned at regular intervals. We recommend
ushing the entire system with fresh water
immediately after a keg has been emptied.
Once each month the system should be cleaned
chemically.
It is recommended that you purchase Perlick’s
Pump Type Sterilizer, as shown below. It is
equipped with an adapter that attaches directly to
the faucet shank in lieu of the faucet.
PART NO. DESCRIPTION
63797 Beer Line Cleaning Kit
BLC32 32oz Cleaner
BLC4 4oz Cleaner
Cleaning the draft beer system will help to eliminate
the buildup of the following materials:
■Bacteria:
Beer is an excellent food for bacteria (none of
which is harmful). Proper conditions may begin
the growth of bacteria in draft beer and on the
beer faucet. By regular cleaning, we prevent
this bacterial buildup and maintain the quality
of the draft beer. Greenish or yellowish colored
material on the faucet may indicate bacterial
growth.
■Yeast:
All domestic draft beers contain a small amount
of yeast which remains in the beer from the
fermentation process. When the temperature of
draft beer exceeds 50° a process of secondary
fermentation may take place. The beer faucet
may exhibit a white colored substance (yeast
build up) if not cleaned on a regular basis.
■Beer Stone:
All beer contains calcium which is present from
the grains used in the brewing process. It is an
important natural material in draft systems in that
as it oxidizes it coats the internal parts of the beer
lines and equipment. The beer stone will continue
to build if the system is not cleaned properly or
regularly and can cause drawing problems if it
begins to ake off. Beer stone is present if one
can see a brownish color on the faucet or inner
wall of the beer line, or tobacco- like akes in the
beer.
Cleaning the Cabinet
Use a mild detergent and water to clean the
inside and outside of the cabinet. Dry thoroughly.
Never use a scouring pad or abrasive cleanser.
Note: An industrial strength, commercial
cleaner can be used to clean the outside of
painted cabinets.
Cleaning the Condenser
Use a long handled, stiff brush to clean the dirt
from the front surface of the condenser. Keeping
the condenser free from dust and dirt will ensure
efcient operation.
Caution: Do not bend the ns while brushing
the front of the condenser.
Condenser
The condenser (located behind the back cover)
should be inspected every 30 days and cleaned,
if necessary. Failure to keep the condenser clean
will cause a loss in condensing unit efciency.

SINGLE KEG BEER DISPENSER
Operation/Installation Manual
SINGLE KEG BEER DISPENSER
How to Pour the Perfect Beer
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
7

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
8
SINGLE KEG BEER DISPENSER
Troubleshooting
SINGLE KEG BEER DISPENSER
Replacement Parts
Beer Service Problems
Wild Beer
Dispensed beer either has too much foam or is all
foam.
Causes
■ Beer has been dispensed improperly-
Solution: See pouring instructions on page
12.
■ Regulator pressure is set too high
■ Warm keg temperature-
Solution: Keg must be colder than 40°F.
Target temperature is between 36°F and
38°F.
■ Cabinet door is opened and closed frequently
and the temperature is warmer than 38°F-
Solution: Adjust temperature to between
36°F and 38°F.
■ Kinks, dents or obstructions in the line
■ Using oddly shaped glasses. Frosted, waxed
or styrofoam containers also may cause
foaming.
■ Dispenser has been turned off for a long period
of time.
■ Faucet is bad, dirty or in a worn condition.
■ Regulator malfunction
Flat Beer
Foamy head disappears quickly; beer lacks
brewery fresh flavor.
Causes
■ Dirty glassware
■ CO2 pressure is too low, due to leak or pressure
setting.
■ CO2 is turned off at night
■ Cooler is too cold
■ CO2 leak or defective (sticking) check valve
■ Sluggish CO2 regulator
Cloudy Beer
Beer in glass appears hazy, not clear.
Causes
■ Dirty glassware
■ Dirty faucet or beer line
■ Frozen or nearly frozen beer
■ Old beer
■ Beer than has not been refrigerated for a long
period of time
Beer and CO2 Facts
■ Beer foam is 25% liquid beer and 75% CO2 gas.
Don’t waste it!
■ Most people prefer beer stored at 38°F.
■ Beer lines and faucets require regular cleaning
(see cleaning instructions on page 10).
■ A fully-charged 4.2lb CO2 cylinder will dispense
approximately 5-1/2 or 6-1/2 barrels.
■ CO2 gas gives beer its sparkling effervescence.
It also gives beer its creamy head of foam.

SINGLE KEG BEER DISPENSER
Troubleshooting
SINGLE KEG BEER DISPENSER
Replacement Parts
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
9
MODEL NO. DP32S & DS32S
Item Description Part No.
1 Compressor for R134a 63778
2 Condenser fan motor 63807
3 Condenser fan motor bracket 65166-1
4 Condenser fan blade 63808
5 Side panel 66215-1SS
6 Front grille RG-NL2
7 Condenser 65528
8 Evaporator fan blade - 4” 63461
9 Evaporator fan motor C15239A
10 Evaporator assembly - complete 66295
11 Top assembly RT-NL2
12 Temperature control 61271
13 Door assembly RD-NL2
14 Magnetic door gasket 66237-4
15 Door sill 65500-1
16 Door handle 65609-2
17 Swivel caster 57788
18 Waste bottle C24392-1
19 Waste bottle holder 68191-1
20 Drip pan assembly 65507
20A Drain insert 65510-1
21 Dispensing head draft arm complete w/Faucet 63251
21A Faucet 408X
Parts Not Shown on Drawing
Power cord 65531
Top evaporator wire harness 65532
Liquid and suction line assembly 65529

SINGLE KEG BEER DISPENSER
Wiring Diagram
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
10
SINGLE KEG BEER DISPENSER
Replacement Parts
16
5
12
8
9
10
11
14
13
15
3
4
2
1
7
6
For Single Valve Keg Coupler
(Series D)
Item
No.
Part No. Description
132499B Probe assembly
240184-1 Probe body
331080-2P Ball
443641-1 Ball retainer
531087-2P Probe washer
631089-2P “O” Ring - 3-per assembly
765800 Body
823682-2P Check valve
9157R2P Washer
10 2068-1 Tailpiece
11 2026 Coupling nut
12 31088-2P Bottom seal washer
13 67045-1 Retaining screw
14 67066 Yoke assembly w/lock
15 67042 Yoke assembly standard
16 32474-1 Wrench
Miscellaneous
Part No. Description
157L2P Beer line connector gasket
33-22-2P CO2 tank washer
1392R Red air hose
529/529TR Beer hose
2928F Twin gauge CO2 regulator
31089-2P “O” Ring - 3-per assembly

SINGLE KEG BEER DISPENSER
Wiring Diagram
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
11
SINGLE KEG BEER DISPENSER
Replacement Parts

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
12
SINGLE KEG BEER DISPENSER
Reversing Door Hinge

SINGLE KEG BEER DISPENSER
Reversing Door Hinge
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
13 Form No.####
Rev. ##.##.####
NOTES
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specications without prior notice
13

8300 West Good Hope Road • Milwaukee, WI 53223 • Phone [phone] • Fax [phone]
Toll Free 800.558.5592 • E-Mail [e-mail] • www.perlick.com
Form No. Z2268
Rev. 09.13.2011
Generations of
Excellence