Petroline-A TP-140D User manual

TP-140D,
TP-140D(М)
Operation Manual
PLA 140.202.000.000RE
Ver. 2.02
2018

Ver. 2.01
Operation Manual
2
This operation manual provides TP-140D Pressure Transducer work and its modifications. Document consists
of information, which is necessary for the right, safe operation and technical service. The manual consists of works’
description, layouts and instructions necessary for the right preparation for mounting and its execution, commissioning
and settings in the complex of Control Module DEL-150.
To exclude the possibility of mechanical damage, violation of electroplating and paintwork, it is necessary to
follow the rules of storage and transportation of the device. While studying the manual, it is necessary to follow technical
specification and manual’s instruction of PC.
Device еxploitation is allowed to be used by personnel who has studied this manual, set of exploitation documen-
tation and passed safety training.
Pressure Transducer TP-140D, TP-140D(M) has pattern approval certificate of measuring devices
RU.C.30.004.A № 67632 from 24.10.2017, approved in Kazakhstan Republic.
ISO 9001:2015
RPE “Petroline-A” LLC quality management system is responded to ISO 9001:2015 requirements in research,
production and shipment of instrumentation for oil and gas industry; guaranty and post-guarantyservice execution (Cer-
tificate of compliance№ 17.0497.026 from 13th of March 2018 (Appendix1)).
Scope of certification of management system of RPE “Petroline-A” LLC
1. Goods/services: research, production and shipment instrumentation for oil and gas in-
dustry: guaranty and post-guaranty service execution.
2. Release of product in compliance with ISO 9001:2015:
7.1 Planning of production release
7.2 Processes connected with a customer
7.3 Design and research
7.4 Purchasing
7.5 Production and maintenance support
7.6 Equipment management for monitoring and measurement.
3. Exclusion from product life cycle processes: 7.5.2

TP-140D
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Content
ISO 9001:2015.............................................................................................................................................2
1. Description and work......................................................................................................................................5
1.1. TP-140D Description and work .....................................................................................................................5
1.1.1. ТP-140D Purpose .......................................................................................................................5
1.1.2. TP-140D Sensor modifications and their technical characteristics ......................5
1.1.3 Technical characteristics .......................................................................................................5
Table 1 –TP-140D Main technical characteristics and parameters......................................................................5
Table 2 –Dimensions, sensors weight ...............................................................................................................6
Figure 2. A layout for installing ТP-140D(VBI).................................................................................................7
Figure 4. TP-140D(МА) Physical configuration.................................................................................................7
1.1.5. Design and functioning ...........................................................................................................9
1.1.6. Measuring instrument and tool ............................................................................................9
1.1.7. ТP-140D Ex rating ....................................................................................................................9
Table 3 –Ex marking........................................................................................................................................9
1.1.8. Marking and sealing.................................................................................................................9
Figure 7. Marking example................................................................................................................................9
Figure 8. Sealing examples..............................................................................................................................10
1.1.8.1. Packaging..............................................................................................................................10
2. Usage .............................................................................................................................................................10
2.1. Operational constraints.............................................................................................................................. 10
2.1.1 Ex rating in operating ...........................................................................................................10
2.2. Preparation of TP-140D usage....................................................................................................................11
2.1.1. Volume and sequence of TP-140D external check .......................................................11
2.1.2. Rules and sequence of readiness checking for usage ................................................. 11
Figure 9. Control Module connectors (commutation module) for TP-140D setting............................................11
2.1.3. Setting description after preparing for work: .............................................................11
2.1.4. TP-140D Texturing Instructions........................................................................................11
2.1.5. ТP-140D(VBI) Texturing Instructions ............................................................................12
2.1.6. ТP-140D(М) and ТP-140D(МА) Texturing Instructions ...........................................14
Figure 13. ТP-140D(М), ТP-140D(МА) Equipment Example..........................................................................14
Figure 14. TP-140D(М) Transducer Pressure adjusted dimensions...................................................................15
2.1.7. Contractions accepted in the DEL-150 system for parameters displaying on
control module screen and display module of TP-140D............................................................ 15
Table 4 –Sensor contractions..........................................................................................................................15
2.2. ТP-140D Usage .......................................................................................................................................... 15
2.2.1. TP-140D Usage Steps .............................................................................................................15
2.2.2. A view of connected devices list on control module display MU-150...................16
Table 5 –Sensor address on the bus RS-485. ...................................................................................................16
2.2.3. Setting .........................................................................................................................................16
2.2.4. TP-140D possible malfunctions while usage and recommendations for
decoupling them.......................................................................................................................................18
2.2.5. TP-140D modes and characteristics of main operating modes ...............................20
2.3. Acts in emergency situations ......................................................................................................................20
2.3.1. Failures that can lead to accidents ...................................................................................20
3. Maintenance..................................................................................................................................................20
3.1. TP-140D Maintenance................................................................................................................................20

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3.1.1. General information .............................................................................................................. 20
3.1.2. Safey measures......................................................................................................................... 20
3.1.3. TP-140D Maintenance procedure ...................................................................................... 20
3.1.4. TP-140D Work capacity check ........................................................................................... 21
4. Current maintenance.................................................................................................................................... 21
4.1. TP-140D Current maintenance ................................................................................................................... 21
4.1.1. General information .............................................................................................................. 21
5. Storage .......................................................................................................................................................... 21
5.1. Storage conditions..................................................................................................................................... 21
6. Transportation.............................................................................................................................................. 21
6.1. Transportation requirements and conditions.............................................................................................. 21
7. Disposal......................................................................................................................................................... 22
Application 1. Certificate of compliance to ISO9001:2015......................................................................................... 23
Application 2. Pattern Approval certificate in Russian Federation ............................................................................ 25
Application 3. Pattern approval certificate of measuring devices №15013 (Kazakhstan Republic)............................ 26
Application 4. Service center list ............................................................................................................................... 27

TP-140D
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1. Description and work
1.1. TP-140D Description and work
1.1.1. ТP-140D Purpose
TP-140D Pressure Transducer is aimed for operating:
in Ex 1 Zone regarding Safety regulations in oil and gas industry;
In open air under climatic conditions of macroclimate regions with moderate and cold
climate in operation temperature range from -40 to +50 C
1.1.2. TP-140D Sensor modifications and their technical characteristics
• TP-140D Pressure Transducer (Fig. 1) as part of the DEL-150 complex is used to control process pressures in
pipelines or hydraulic cylinders of drilling and repair equipment.
• TP-140D (VBI) Pressure Transducer as part of the DEL-150 complex is used to measure pressure and recalcu-
late at torque accordingto the torque table data from thepressureof the hydraulic key. Additionally, a switching
box (Fig. 2) is used to connect a contactless sensor (VBI M30) (to change the scaling when gears switching).
• The pressure transducer TP-140D (M) (Fig. 3) as part of the DEL-150 complex is used to control process
pressures and fluid temperature in the manifold pipelines. The sensor is made of stainless steel for use in ag-
gressive environments. The sensor is made according to the standard of quick detachable connection 2’.
• The pressure transducer TP-140D (MA) (Fig. 4) as part of the DEL-150 complex is used to control process
pressures and fluid temperaturein manifold pipelines.The sensor is made of stainless steel for use in aggressive
environments with an additional standard current output of 4 ... 20 mA. The sensor is made according to the
standard of quick detachable connection 2’.
1.1.3 Technical characteristics
Table 1 –TP-140D Main technical characteristics and parameters
№
position
Technical characteristics
Value
Measure Unit
1
Highest measured pressure limit*
40/60/100
MPa
2
Lowest measured pressure limit
0
MPa
3
Max acceptable basic persentage error,% (VPI)
±1,5
%
4
Calibration interval
12
month
5
Operating temperature range
-45 … +65
0С
6
Ex rating
1ExibIIAT3Gb
7
Interface connection with Control Module
RS-485
8
Standard analog output (for TP-140D(МА))
4…20
mА
9
Rated supply voltage
12 … 18
V
10
Ingress protection, GOST14254-2015
IP 65
11
Resistance to mechanical influence GOST R 52931-2008
Resistance to climatic influence GOST 52931-2008
L3
Д3
12
Cable length
1...100
m
13
BRS dimension (for TP-140D(М))
2
inches

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* If necessary for TP-140D(M) pressure limit can be increased or decreased via width membrane changing
Table 2 –Dimensions, sensors weight
№
position
Device
Dimensions, mm
Weight, kg
1
TP-140D Pressure Transducer
45x106
0,5
2
ТP-140D(VBI) Pressure Transducer
45x106
0,5
3
ТP-140D (М) Pressure Transducer
90x120
1,5
4
ТP-140D (МА) Pressure Transducer
90x160
1,8
1.1.4. ТP-140D Content
TP-140D Pressure Sensor consists ofan enclosure with an integrated tensometric bridge and an electronic circuit
including:
- filters;
- analog-to-digital converter;
- digital-to-analog converter for TP-140D (MA)
- microprocessor;
- non-volatile memory for recording and storing calibration data;
- supply voltage stabilization circuit;
- intrinsically safe at the power input;
Connector cover;
Connector takedown screw;
Connector 2RТТ20B4SH6V1V*;
Sensor cover;
Sensor cover takedown screw;
Hex drive enclosure for tong;
Connecting thread (М20×1.5);
* for140D(VBI) connector SHR20P5ESH10
Figure 1. TP-140D Physical configuration

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CONTROL MO DULE
CONTROL MODU LE
circuit circuit Communication
cable
circuit circuit
Communication
cable
Stage box
impuls e blue
brown
black VBI
Speed lever
circuit circuit
TP-
140D
VBI
impuls e impulse
1. Sensor enclosure;
2. Connector;
3. Place for tong (Do not try to unscrew!)
4. Rubbing piece for nut “BRS-2”
5. Ring seal.
Figure 3. TP-140D(М) Physical configuration
1. Sensor enclosure;
2. Place for tong (Do not try to unscrew!)
3. Connector (current 4…20 mА)
4. Connector (digital RS-485)
5. Rubbing piece for nut “BRS-2”
6. Ring seal.
Figure 4. TP-140D(МА) Physical configuration
Figure 2. A layout for installing ТP-140D(VBI)

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CONTROLLER
circuit circuit circuit
circuit
circuit
IP
1 Wt
Sensor with output
4-20 mA
Figure 5. TP-140D(МА) Installing layout with output 4-20 мА to outside controller
The verification and calibration of TP-140D pressure transducer is performed at the manufacturing plant or a
specialized plant using certified test equipment.
Calibration interval is 12 months. After calibration and calibration of sensors, standardization and certification
bodies issue a certificate on calibration of an established sample (Fig. 6).
Figure 6. Certificate of calibration

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1.1.5. Design and functioning
TP-140D pressure transducer converts mechanical deformations into an electrical signal proportional to defor-
mations. Then, using data from non-volatile memory, made during calibration, calculates the pressure value. The result
is converted into a digital code and transmitted over the communication line.
The measured value of the load on the RS-485 communication channel is transmitted to the control module
MU-150 for recording data and transmitting them for display on the indicator of the Display Module.
1.1.6. Measuring instrument and tool
During installation, start-up and operation no special measuring tools are required.
For installation and maintenance of TP-140D, standard tools of a specialist are used.
1.1.7. ТP-140D Ex rating
Intrinsic safety (Ex attribute) 1ExibIIAT3Gb TP-140D is provided with an intrinsically safe electrical
circuit (ib).
It can be used in hazardous areas of outdoor installations (chapter 7.3 PUE) corresponds to zone 1, the group of
explosion-proof electrical installations IIA, temperature class T3 according to the Safety Regulations in the oil and gas
industry, approved by Rostechnadzor.
Table 3 –Ex marking
ТP-140D and ТP-140D(М), ТP-140D(МА) Pressure Transducer
1ExibIIАT3Gb
1.1.8. Marking and sealing
Markings applied to the enclosure components of the electronic dynamometer TP-140D include the following
data: 1. Trademark or name of the manufacturer;
2. Type of product;
3. Serial number and year of manufacture;
4. Marking of explosion protection;
5. Special sign of explosion safety;
6. The range of ambient temperatures during operation;
7. Name of the certification body and the number of the certificate of conformity.
Other data may also be used, as required by regulatory and technical documentation, which the manufacturer
must reflect on the label.
Figure 7. Marking example

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Device enclosures which contain electronic circuits and electromechanical components are sealed to prevent
unauthorized access. The repair is made by the manufacturer or a specialized enterprise (Appendix 4), which has been
delegated the authority to repair.
Figure 8. Sealing examples
1.1.8.1. Packaging
For transportation of TP-140D as part of the DEL-150 complex, boxes made of plywood with metal carrying
handles are used.
2. Usage
2.1. Operational constraints
2.1.1 Ex rating in operating
To operate TP-140D is allowed for personnel who have studied this manual and have passed the appropriate
instructions and have the necessary tolerances for work in hazardous areas.
When operating the complex, it is necessary to be guided by:
- chapter 3.4 POT R M-016-2001 "Safety Regulations for the operation of electrical installations";
- the current rules of electrical installations
- requirements of pp this guide.
It is necessary to control device conditions and communication cables while operating.
If there are any mechanical damages of the DEL-150 and communication cables be-
tween them you should stop using them.
While operating it is forbidden to damage seals and open all devices included in the complex of electronic dy-
namometer DEL-150..
It is forbidden to connect and disconnect the connectors of connecting cables and grounding conductors with the
dynamometer on.
In case of malfunctioning, replace the faulty device with a good one, connecting it according to the documenta-
tion. After replacement, check the reliability of the connections and grounding of the modular buildings to the weight of
the lift. During operation, periodically check the status of communication cables. If a violation of the protective layer on
the cable lines is detected, immediately turn off the power supply and replace the damaged cable.
Do not allow the violation of the sealing devices. If faults are detected, switch off the power supply and replace
the faulty device.
If mechanical damage is found, remove the faulty device and send for a repair.

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2.2. Preparation of TP-140D usage
While TP-140D operating it is necessary to follow p.2.2. «Operation Manual the DEL-150»
2.1.1. Volume and sequence of TP-140D external check
External examination includes checking:
- state of contacts, flexible connections and leads;
- availability of mounting bolts and nuts;
- easiness of strokes and thread damage absence;
- fitting state,leading of measured media to sensitive element of pressure sensors, levels, condition of cable
inputs into sensors, their sealings;
- tightness of nut fastening of sensors;
- paint quality of a sensor;
2.1.2. Rules and sequence of readiness checking for usage
The cable from the pressure transducer is connected to any of the “RS-485” connectors. When connected to a
Control Module, check the integrity of the Control Module and cable connectors.
LEVEL 1 LEVEL 2 SENSOR SENSOR SENSOR SENSO R INDICATOR COMMU
TATOR
ALARM BLOCKING Digital sensors communication
channels
SOURCE GAS1 ServiceGAS2 GAS3 Indicator
Figure 9. Control Module connectors (commutation module) for TP-140D setting
All pressure sensors manufactured by RPE «Petroline-A» LLC have a standard connector 2RТТ20B4SH6V1V
(block plug) and are connected with a standard cable with the exception of the TP-140D sensor (VBI) which has a plug
ShR20P5ESH10 (block plug) and is connected to the control module via a commutation box.
2.1.3. Setting description after preparing for work:
-After the first switch on edit necessary parameters:
oMaximum values;
ocoefficients;
oreset necessary parameters;
-After sensors replace if necessary edit operation parameters;
-Setting must be held regarding information which is in «MU-150 Operation Module».
2.1.4. TP-140D Texturing Instructions
- pressure transducer is installed using a tee-sized equipment of the customer, in the places of installation of
standard pressure gauges, if necessary using a media separator.
- position the pressure transmitter downwards or horizontally.

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Operation Manual
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1. Manometer fixing place;
2. Surfaces for tong;
3. Sensor enclosure;
4. Connector;
5. Stud Connector
6. Connector protective closer.
Figure 10. TP-140D Equipment enclosure
2.1.5. ТP-140D(VBI) Texturing Instructions
-pressure transducer is placed with using a T-connector made regarding the customer’s dimension, at
the place of logging on hose wrench of standard manometer (see figure 11);
-a lever position sensor is installed in a place that allows operation without damage at a distance of no
more than 5 mm from the movable part of the gear lever of the figure 11 view 2;
-commutation box is convenient to place on the tong lowest surface as you can see at figure 11 type 3;
Note: The readings of the pressure gauge when idling (when the rotor rotates)
may differ from the readings of the torque meter. Therefore, calibration should
be checked when the rotor is braked (there is no flow of working fluid through
the hydraulic motor) by changing the pressure in the hydraulic system.
SENSOR SENSOR SENSOR SENSOR INDICATOR CO MMU
TATOR
BLOCKIN G Digital sensors communication
channels
GAS1 ServiceGAS2 GAS3 Indicator
TP-140 D (VBI) PRESSURE
TRANSDUCER
View №1

TP-140D
ПЛА 140.202.000.000РЭ
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TP-140 D (VBI) PRESSURE TRANSDUCER
POSITION SENSOR
View №2
COMMUTATION BOX
View №3
Figure 11. ТP-140D(VBI) Example for working with 2 speeds on power tong ZQ-203/100

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2.1.6. ТP-140D(М) and ТP-140D(МА) Texturing Instructions
-13 Pressure Transducer is placed at cone-shaped sealing BRS (2”) and fasten with a wrench as you can
see at figure 13;
-it is recommended to avoid strokes to pressure transducer enclosure while BRS fastening wrench;
-in order to avoid connector contamination, one has to mounter sensor with a connector down;
-do not divert towards the likely finding of people.
To prevent the failure of the pressure sensor during the operations of purging and
pressure testing of the manifold, it is necessary to replace the sensor by the plug (Fig.
12). Failure to comply with these requirements leads to the cancellation of the manu-
facturer’s warranty obligations for the restoration of TP-140D (M) andTP-140D(MA)
pressure sensors.
sphere 65.5 reference
Figure 12. Plug
1. Mainline;
2. Leadaway pipe;
3. Cone slot;
4. Screw nut;
5. Sensor;
6. Connector.
Figure 13. ТP-140D(М), ТP-140D(МА) Equipment Example

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ПЛА 140.202.000.000РЭ
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Figure 14. TP-140D(М) Transducer Pressure adjusted dimensions
Figure 15. ТP-140D(МА) Transducer Pressure adjusted dimensions
2.1.7. Contractions accepted in the DEL-150 system for parameters displaying on control
module screen and display module of TP-140D.
Table 4 –Sensor contractions.
PARAMETER*
CONTRACTION
ADDRESS
SENSOR
ALTERNATIVE
Hook load
Load
15
TP-140D
Hydraulic tong pressure
HT pressure
16
ТP-140D
Mud pressure on input
MP on Input
17
ТP-140D(М), ТP-140D(МА)
ТP-140D
Hydrorotar torque
Ротор момент [Д]
18
ТP-140D
Hydrorotar tong
HT torque [Д]
19
ТP-140D(VBI)
Mud pressure on input 2
MP on Input2
20
ТP-140D(М), ТP-140D(МА)
ТP-140D
Hydrotong pressure 2
ГК давление
22
ТP-140D
Mud pressure on output
MP on output
47
ТP-140D(М), ТP-140D(МА)
ТP-140D
Mud pressure on input 3
MP on Input 3
217
ТP-140D(М), ТP-140D(МА)
ТP-140D
*A list of parameters can be be extended.
2.2. ТP-140D Usage
2.2.1. TP-140D Usage Steps

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-Switch on a device;
-Checking of connected devices;
-Checking of sensor values;
-Edit necessary parameters.
2.2.2. A view of connected devices list on control module display MU-150
There is availability to see the connected devices. Constrained list of equipment (sensors, blocking card, indica-
tors) and bas address on RS 485 (figure 6) is depicted at the list.
SENSORS
INDICATORS
BLOCKINGS
Figure 16. Connected devices
DN-130V
TP-140DM IN
GAS-1
LEVEL-1
Figure 17. Sensors
Table 5 –Sensor address on the bus RS-485.
№
Connected sensors
Display view MU-
150
dec
1
Hook load sensor
TP-140D:N
015
2
Tong torque pressure sensor
TP-140D:GK
016
3
Mud pressure on input sensor
TP-140D:VH
017
4
Rotary pressure sensor
TP-140D:GR
018
5
Tong torque pressure sensor (with coefficient)
TP-140D:VBI
019
6
Mud pressure on input 2 sensor
TP-140D:VH2
020
7
Tong torque pressure 2 sensor
TP-140D:GК2
022
8
Mud pressure on output 2 sensor
TP-140D:OUTPUT
047
9
Mud pressure on input 3 sensor
TP-140D:VH3
217
There is a list of devices. Further the list can be updated with a reference to appearing of new positions.
2.2.3. Setting
Necessary parameters must be edited after the first switch on:
-Maximum values,
-coefficients;
-reset necessary parameters;
After replacing sensors as necessary, edit the operating parameters;

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The settings should be carried outaccording to the information given in the MU-150 Control Module Operation
Manual.
MUD PRESSURE ON
INPUT,AT
MAX
ZERO
Figure 18. Parameter setting panel “Mud pressure on input”
- after transition to the line «ZERO» if necessary reset the value by pushing key combination
+
Hydraulic Tong Torque Pressure
MAX
ZERO
Figure 19. Parameter panel "Hydraulic tong torque pressure"
Hydraulic Tong
Torque Pressure KnM
MAX
COEFF
COEFF 2
ZERO,AT
MEASURE UNIT KnM
Figure 20. Parameter panel "Hydraulic tong torque pressure"
- in line “coefficient”and “coefficient 2” input value, calculated according to the dependency scale of make-
up torque to pressure.
When contactless inductive switch is on, torque value is recalculated by coefficient 2.

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V
ROTARY TORQUE KnM
MAX
MIN
ZERO
COEFF
INVERSION TURN OFF
MEASURE UNIT KnM
Figure 21. Parameter panel "Rotary torque by pressure"
2.2.4. TP-140D possible malfunctions while usage and recommendations for decoupling
them
-the malfunction of TP-140D as part of DEL-150 can be judged:
-according to indications on the display of the control module;
-according to indications in the corresponding panel of the display module;
Figure 22. Readings on the display of the control module in the operating mode
No sensor communication
No sensor communication
Figure 23. Readings on the display of the control module if loss of sensor connection

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Figure 24. Readings on the display module in the operating mode
No sensor communicationNo sensor communication
Figure 25. Readings on the display module if loss of sensor connection
In case of loss of communication with the sensor, it is necessary to take actions in the following order:
- check the integrity of the communication cable;
- reconnect the sensor cable to the free connector of the control module, marked “RS-485”;
- check for malfunction;
- replace the cable;
- check for malfunction;
- replace the sensor;
- check the presence of the parameter in the list of the control module.

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2.2.5. TP-140D modes and characteristics of main operating modes
There are five modes of operation of the TP-140D:
The pressure transducer TP-140D as part of the DEL-150 can operate as a sensor.
- To measure the pressure of mud;
- To measure the pressure in the hydraulic system of the hydraulic tong;
- To measure the pressure in the hydraulic cylinder of the hydraulic breaker;
- To measure the pressure in the hydraulic system of the hydro rotor.
The system determines the assignment of sensors to the address on the RS-485 bus. (See table 6). The device
address is stored in the device memory and is recorded before shipment according to the application for this product or
complex.
2.3. Acts in emergency situations
2.3.1. Failures that can lead to accidents
In case of failures that can lead to emergency situations, it is necessary to replace the failed device.
In all cases not described in this manual, follow the Federal rules and regulations in the field of industrial safety
"Safety rules in the oil and gas industry."
3. Maintenance
3.1. TP-140D Maintenance
3.1.1. General information
Maintenance is divided into:
- daily maintenance;
- periodic maintenance performed after working off a certain time, and after the move (before mounting).
Operational and routine maintenance of TP-140D is performed by personnel whose duties include ensuring the
operability of the complex. The list of these works includes:
- decontamination;
- check the status and control of the instrument;
- operational actions for the replacement of damaged components with the registration of acts;
- check the inclusion of blocking signals;
- registration in the form according to the forms recommended by the manufacturer of all recorded deviations,
failures, work performed and other information.
3.1.2. Safey measures
When operating the complex, it is necessary to be guided by:
• Chapter 3.4 “Electrical installations in hazardous areas” PEEP;
• current regulations for electrical installations;
• this operational documentation (ED) and other regulatory documents in force at the enterprise.
During operation, it is prohibited to open all devices that are part of the electronic dynamometer DEL-150.
Work as necessary, but at least once a month:
3.1.3. TP-140D Maintenance procedure
Maintenance is carried out in the following order:
1. Purification of pollution of the sensor and indicator housings;
2. Checking the safety of seals;
3. Check the availability and durability of the installation of fasteners;