pewag PLGWI-PSA M12 Operation manual

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Translation of original operating manual for anchorage points PLGWI-PSA pewag winner gamma inox
December 2020
PLGWI-PSA pewag winner
gamma inox anchorage point
for personal fall protection
equipment – stainless steel
Read this operating manual carefully
before using this product, paying particular
attention to the sections on safety and
assembly. This product is designed
considering this manual as well as the
national regulations for use with personal
protective equipment (PPE) only. This product may only
be used once this operating manual has been read and
understood in full.
This operating manual is part of the product and must
be made available to users throughout the lifetime of the
product.
The operating manual must be passed on to later owners
or users together with the product. This product as well as
the operating manual may only be sold in countries where
English is the national language. This operating manual is
subject to an ongoing improvement process and is therefore
only valid in its most recent version, available for download at
www.pewag.com.
The highlighted sections in this operating manual
contain information on areas with a particularly
high risk potential. Disregarding this information
may cause serious injuries or death.
Please pay particular attention to these sections.
Document version:
75263_BA_PLGWI-PSA_R1.0_ENG
Release: 1.0
Release date: 2020-12-01
This operating manual is valid for:
PLGWI-PSA pewag winner prosecure gamma inox
Anchorage point for personal fall protection
winner prosecure
Translation of
Original operating manual
Type Number of people
to secure
Metric-thread M12 Max. 1 person
Metric-thread M16 Max. 2 persons
PLGWI-PSA pewag winner gamma inox anchorage point

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Translation of original operating manual for anchorage points PLGWI-PSA pewag winner gamma inox
Table of contents
1. Safety instructions
2. Designated use
2.1 Restrictions on use
2.2 Foreseeable misuse
2.3 Labelling and identification
3. Assembly instructions
3.1 General information
3.2 Protective measures to be taken by the user
3.3 Remaining risks
3.4 Mounting
3.5 Dismounting
4. Inspection, maintenance and repair
4.1 Inspection
4.2 Discard criteria
4.3 Procedure in case of accidents or faults
4.4 Maintenance
4.5 Repairs
5. Storage
6. Removal from service
7. Declaration of incorporation
• This product may only be operated by properly trained
persons who must comply with all relevant standards and
country-specific regulations.
• Users of this product must be in a good physical condition.
Users of this product must not be under the influence of
drugs, alcohol or medication.
• You must ensure that a plan that specifies emergency
measures is available and that it covers all emergencies
that may occur during use.
• The product may not been modified in any way.
• All repair and maintenance activities must be performed in
accordance with the instructions given by pewag.
• Check for visible damage (deformations, cracks, damaged
threads) prior to each use and ensure that the product
is functioning correctly – anchorage points have to be
rotatable (alignable with the load direction).
• This product is not intended for the lifting of loads.
• Only use the correct connecting elements for the
anchorage points which are in accordance with EN362.
Take into account all individual instruction manuals of
each individual element and the safety equipment being
used. Equipment parts that are not compatible are able
to compromise the safe and correct function of the whole
system.
• Only certified body harnesses with fall-impact-absorbers
pursuant to EN 355 must be used that, in the event of a fall,
limit the forces to 6kN.
• Anchorage points that have been stressed by a fall must
be immediately taken out of operation and should only be
used once a qualified person has explicitly agreed to the
full functioning of the equipment in writing.
• It is important for safety reasons, that the position of the
anchorage point has been correctly chosen, so that in
the event of a fall, the height of the fall is reduced to a
minimum
• Mount the anchorage point thus, that in the event of a fall,
no impact on the surface or with any other obstacle can
occur.
2. Designated use
Purpose: The pewag PLGWI-PSA serves as an anchorage
point in the formation of an anchorage system of Type A
according to EN 795:2012 or CEN/TS 16415:2013 (PLGWI-
PSA M16 for securing more than one person) and may be
used in combination with Type B.
Target groups: This product may only be used and serviced
by properly trained personnel, provided that the instructions
of this operating manual and all relevant country-specific
regulations are complied with. Repairs, regular inspections
and the exchange of parts may only be performed by
competent personnel.
Also see point 4 of this operating manual.
Load: Loading has only to take place in the stated direction
(image 1) with the maximum number of people according
to table 1 and taking into consideration the operating
conditions.
Fig. 1: Permitted directions of load that occur during correct use.
Fig. 2: Non-permitted usage
1. SAFETY
INSTRUCTIONS
An improperly mounted
or damaged anchorage
point or improper use
may cause accidents that lead to severe injuries
and/or death! Damaged anchorage points (see
maintenance instructions) may fail even during
normal conditions of use. Such anchorage points
may not be used.

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Translation of original operating manual for anchorage points PLGWI-PSA pewag winner gamma inox
Material: The duplex steel used for ring, screw
and sleeve has a high resistance to pitting corrosion,
crevice and stress corrosion cracking (PRE(N) value 34).
Operating temperature: The long-term permitted ambient
temperature must be between -40 °C and +280 °C.
Impacts: The anchorage point is designed to withstand
impacts and swinging expected in the event of a fall.
Other information: The anchorage point may only be
mounted with original parts. The ring is 360° rotatable around
the screw and must be aligned with the expected direction of
pull prior to loading.
For exact dimensions, refer to our website at www.pewag.com
2.1 Restrictions on use
• The anchorage points are not suitable for edge- or corner-
loading.
• The anchorage points may not be rotated while under load.
• The hanged-in connecting elements must move freely in
the ring.
• PLGWI-PSA anchorage points must not be used for the
lifting of loads.
2.2 Foreseeable misuse
• Use by improperly trained personnel.
• Use by personnel who is unable to fully comprehend the
language of this operating manual.
• Attachment to components for which no operating manual
or proof of strength exists.
• Attachment of inappropriate connecting elements.
• Attaching connecting elements where no instruction manual
or inspection based on the norms mentioned herein is
present or available.
2.3 Labelling and identification
Each pewag PLGWI-PSA has been stamped with the thread
size and a pictogram that shows the number of permissible
users allowed. Furthermore each anchorage point is stamped
with its own individual serial number.
Fig. 3 shows the exact identification details on the anchorage
point.
3. Assembly instructions
3.1 General information
• This product may only be assembled by persons who
were instructed in the safe use of the product and have the
required knowledge and skills.
• Only original pewag parts may be used.
– These are recognisable from the stamp (batch number,
manufacturer logo or code PW...)
• Only mount anchorage points that are free from defects.
• Used anchorage points must be inspected prior to each
use as specified by the maintenance instructions.
• Check that the anchorage point has been attached
according to the assembly instructions during each use.
• Attach anchorage points in such a way that they may be
reached easily and without obstruction when attaching or
removing the connecting element. Check that no hazardous
points are created that could endanger the user or impede
correct usage (risk of crushing, pinching or collision).
• The attached connecting element must be free to move in
the ring.
• Keep anchorage points clean and dry. Treat anchorage points
carefully even after use. Do not let anchorage points drop to
the floor as this may damage the thread or other parts.
• The part of the structure on which the PLGWI-PSA
anchorage point is mounted must withstand a load of
at least 13 kN without deformation (proof of safety) in
accordance with EN 795 (or in accordance with CEN/TS
16415 if it is used by two persons at the same time).
Fig. 3: Part number and location of the identification details on the product.
The information
contained in this
operating manual is
based on the assumption that no particularly
hazardous conditions apply.
In such cases, please contact pewag to determine
the permissibility of the application and the
degree of danger.

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Translation of original operating manual for anchorage points PLGWI-PSA pewag winner gamma inox
• PLGWI-PSA anchorage points are to be screwed into steel
or cast steel parts only. Applying to other materials
(as light metals, plastic, concrete, etc.) is not permissible
• Choose the location of the anchorage point so that in the
event of a fall, no impact on the surface or with any other
obstacle can occur.
• Always consider the usage and assembly instructions of
the connecting elements used.
• For custom-made designs: Take into account the additional
information provided and the specifications on the
customer‘s drawings (where applicable).
• The condition as delivered must not be altered.
Surface treatments that may damage the material, welding,
heat treatments etc. are not permitted.
• The length of the thread may not be shortened.
• Do not use an extension during mounting.
3.2 Protective measures to be taken
by the user
Please refer to the operational limitations and the maximum
number of permitted person according to table 1. Make sure
that no unauthorised persons have access to the anchorage
system during the entire duration of operation.
3.3 Remaining risks
Overloading by not respecting the maximum number
of persons or due to undue environmental influences
(temperature etc.). Wrong adjustment of connecting elements
can also lead to the failing of the anchorage points, as well as
using unauthorised or damaged body harness’ parts (ropes,
fall-impact-absorbers, tether).
3.4 Mounting
• The screw-on surface must be level and have at least the
diameter of the contact surface of the anchorage point. The
sufficiently deep, threaded hole must be at the centre of the
contact surface, at a right angle.
It must be possible to insert the screw fully
(with blind holes).
• Clean the threaded hole prior to each use and check for
damage.
• The minimum screw penetration values are:
1 x M for steel (Rm > 360N/mm²)
1.25 x M for cast steel
(M = thread size, e.g. M20 = 20 mm)
• Additional elements (such as washers) between the
anchorage point and the anchorage system are not
permitted.
• Prior to each use, ensure that the anchorage point is fully
screwed in and that the contact surface is flush with the load.
• If the anchorage point is intended to remain permanently
attached to the anchorage system, it must be tightened
with an appropriate tool with a torque as listed in table 1.
If necessary (i.e. in case of vibrations), the thread must be
secured with a liquid threadlock (e.g. Loctite).
• After assembly, ensure that there is no risk of incorrect
loading by aligning the anchorage point in the expected
load direction by moving the ring.
3.5 Dismounting
To remove the anchorage point, unscrew it with a suitable
tool. Store the anchorage point as described in „Storage“.
Take appropriate measures to protect the thread on the
anchorage system from damage and dirt.
A suitable tool for assembly and disassembly can be found
in the current catalog, resp. please contact our technical
service.
4. Inspection, maintenance,
repair
• This product must be inspected by a competent
person at least once a year and in accordance with the
manufacturer‘s instructions. Depending on the conditions
of use and legal stipulations, this interval may be shorter.
In case of frequent use, we recommend a crack test every
two years.
• During tests, all parts must be checked for damage that
could impact safety and function.
• For the regular inspection and the crack test, all parts must
be free from oil, dirt and rust.
Appropriate cleaning processes include those that do not
cause overheating, cover up surface defects or cause
hydrogen embrittlement or stress crack corrosion.
• Load testing all the way up to the proof force is not
permitted for these anchorage points.
Competent persons are persons who are capable of
assessing the operationality and correct usage of this
product, either based on their technical qualifications
(e.g. training) or their experience with and sufficient
knowledge of the use of personal fall protection equipment,
and who are familiar with the relevant standards and
regulations.
If you are interested in an expert training module, please
contact our technical service.
The safety of the user
is contingent upon
the effectiveness
and durability of the
equipment used. For this reason, ensure that
inspections are performed on a regular basis.
Damaged anchorage points may fail during normal
conditions of use.
Make sure that there
is no danger of falling
before removing the
anchorage system.

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•4.5 Repairs
• Records must be kept of all inspections and repairs
for the entire lifespan of the product. A sample
documentation sheet is available for download at www.
pewag.com.
• Repairs may only be performed by the manufacturer or a
competent person.
• Refer to the latest catalogue for spare parts such as
screws. Alternatively, contact our technical service.
• Small cuts, notches and grooves may be removed by
careful grinding or filing. After the repair, the treated area
must merge smoothly with the surrounding area, without
the cross-section changing abruptly. By fully removing the
defect, the dimension of the area must not be reduced by
more than 5 %.
• Welding and heat treatment is not permitted.
This product is labelled with an individual number in the format
„YY/xxxx“. „YY“ is the year (e.g. 18 for 2018) and „xxxx“ is the
continuous number that clearly identifies each anchorage point
of a certain type (e. g. type PLGWI PSA M12).
5. Storage
This product must be stored in a clean and dry condition and
protected against corrosion (e.g. lightly oiled).
The anchorage point must not be exposed to corrosive,
thermal or mechanical influences during storage or transport.
The thread should be protected by an appropriate protective
cap or net.
6. Removal from service
The product has a high metal content and is fully recyclable.
At the end of its lifespan, the product must be recycled in
accordance with local regulations.
4.1 Inspection
Before each use, the following checks should be
performed:
• Correct selection of product size based on the number of
persons to secure (see table 1).
• The anchorage point is functioning correctly (ring is
rotatable and/or foldable) and none of the parts look
damaged, (this is particular relevant for the threads).
• The contact surface must fully rest on the substructure after
the anchorage point has been screwed in.
• The ring of the anchorage point used must be aligned with
the expected load direction.
Regular inspection:
Regular inspections must be performed by the manufacturer
or a competent person, in strict accordance with the
manufacturer‘s instructions.
4.2 Discard criteria
• Breakage, deformations, sharp notches or cracks of
any kind.
• Signs of excessive heat exposure (e.g. black
discolouration, burn marks in the coating).
• Visible damage to the thread that could impair the
correct functioning of the product.
• Illegible markings.
• Wear or excessive corrosion, if the admissible cross-
sectional reduction of 10 % is exceeded.
• If it is not possible to freely rotate and/or fold the ring
after assembly.
4.3 Procedure in case of accidents
or faults
If the anchorage point ring’s connecting elements become
jammed, do not use force in order to avoid further damage. If
the anchorage point is malformed
(e.g. due to overloading or after a fall) or other exceptional
occurrences, the anchorage point must be immediately
removed from operation and a qualified member of personnel
should inspect it and/or repair it.
4.4 Maintenance
• If necessary, clean all the parts using a damp cloth. Leave
the anchorage point to air-dry.
• The thread may be cleaned using a wire brush.
If there is any doubt on
the correct functioning/
safety of the anchorage
point, it must be discarded!

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pewag austria GmbH
A-8041 Graz, Gaslaternenweg 4, Phone: [phone], Fax: [phone]
[email protected], www.pewag.com Technical changes and misprints excepted.
BG/00197
Type Number of people to secure Torque
(If intended to remain permanently attached to the anchorage
device, see section on „assembly“)
Metric-thread M12 Max. 1 person 25 Nm
Metric-thread M16 Max. 2 persons 50 Nm
Table 1
7. Declaration of incorporation
Prior to using this product for the first time, the operating
manual must have been read and understood in full.
pewag austria GmbH, A-8605 Kapfenberg, Mariazeller Straße 143
Stefan Duller
General Manager
Translation of the
original declaration
of incorporation
within the meaning of EU regulation 2016/425
The manufacturer,
pewag austria GmbH, A-8605 Kapfenberg, Mariazellerstraße 143 a
of the product
PLGWI-PSA pewag winner gamma inox
Anchor point for personal protective equipment
• Hereby declares that the following health and safety requirements according to Appendix II of the regulation specified above
are being complied with: 1.1.; 1.2.; 1.4.; 3.1.2.2.
• The special technical documents according to Appendix III have been compiled.
• The special technical documents referred to above shall be forwarded to the competent authorities in electronic form.
Authorised representative for the preparation of the technical documentation:
Ranko Ivanic, pewag austria GmbH, A-8605 Kapfenberg, Mariazellerstraße 143 a.
Applied harmonised standards, in particular:
EN 795:2012: Personal fall protection equipment. Anchor devices.
EN 365:2004: Personal protective equipment against falls from a height.
General requirements for instructions for use, maintenance, periodic examination, repair, marking and packaging
Other applied technical standards and specifications:
DIN CEN/TS 16415: Personal fall protection equipment. Anchor devices.
DGUV GS OA 15-04: Principles for the testing and certification of anchor points.
The notified body WUU, Pikartská 1337/7; 716 07 Ostrava-Radvanice; Czech Republic;
ID number 1019 has performed the type examination and issued the type examination certificate:
Typ/Size PLGWI-PSA M12 PLGWI-PSA M16
Certifi cate number: 3076-412/Q/2020 3076-413/Q/2020
The product is subject to the following conformity assessment procedure:
Conformity with the type on the basis of quality assurance measures related to the production process (module D).
Notified body for the examination of the quality assurance system according to Appendix VIII:
Certification body of the TÜV SÜD Landesgesellschaft Österreich GmbH
Campus 21 Europaring A04301, A-2345 Businesspark Wien Süd, Austria
Commissioning of the product is forbidden until it has been ensured that,
wherever applicable, the anchor device to which the product specified
above is attached complies with the regulations of standard EN 795:2012
and/or DIN CEN/TS 16415.
Kapfenberg, 17-12-2020