Philips Dynalite DLE220-S User manual

WMGD Pty Limited trading as Dynalite
Unit 6, 691 Gardeners Road Mascot NSW 2020 Australia
t [phone] f [phone] [e-mail] ABN 33 097 246 921 philips.com/dynalite
DLE220-S
2 x 20A Leading Edge Dimmer
Installation Manual
Contents
Features……………………………………………..2
Troubleshooting…………………………………………7
Important Safeguards…………………………….. 2
Specification..……………………………………………8
Internal View……………………………………….. 3
Mounting…………………………………….……… 4
Supply & Load Cable Connections.………………5
Connecting Serial Control Cables……………….. 6
Hardware Controls & Analogue Inputs….………..7

2DLE220-S Instruction Manual Rev F.doc
features
Simple Supply Requirements
Single Phase at 40A.
One Leading Edge Dimmed Output
The 20A output is independently
regulated, protecting loads from voltage
surges and spikes.
8 Multifunction Inputs
Ideal for interfacing to other systems.
When activated, the inputs can be used to
trigger Tasks in the internal
programmable logic controller.
Many Control Options
Control of this device can be from a
combination of methods, eg. serial control
port, relay contacts, push button wall
stations, infra red receivers and
timeclocks. Easy high-level interface to
other popular AV control systems and
Building Management Systems (BMS) is
also available.
Simple Installation
Wall-mount enclosure with mounting lugs
facilitates installation. Cable knockouts
are provided, at the top of the enclosure
for supply and load cables, with data
cables at the bottom.
important safeguards
Warning –This is a class A product. In a domestic
environment this product may cause radio
interference, in which case the user may be
required to take adequate measures.
Read Instructions –We recommend that you
read this Instruction Manual Prior to
commencement of installation. Retain instructions
and give the end user.
Troubleshooting - If problems are encountered,
check the Troubleshooting section on page 7.
Special Programming –This device will only
operate in basic modes unless programmed via a
computer. If programming is required, contact
your local agent for details. Once the data cable
is connected to the devices, the factory default
settings will allow any control panel to control all
channels in all dimmers.
Check Connections –Treat this device as a
switchboard that has been shipped. Tighten all
load-carrying screw connections, as vibrations
from transport can cause MCB and terminal block
screws to become loose.
Power Sources –This device should only be
operated from the type of supply specified on the
front panel. This device must be earthed.
Output Circuits –The load on a circuit should not
exceed the specified capacity of 20A. Loads
should be calculated to ensure that the overall
maximum capacity of 40A is not exceeded.
Optional Multifunction Inputs –These inputs
are designed for dry contacts or SELV analogue
inputs only. Cables to these inputs must be
treated as SELV.
Mounting Location –This device must be
mounted right way up, on a vertical surface (refer
to page 4 for mounting instructions). The
specified minimum clearance of 100mm for all
sides must be adhered to. Install in a dry, well-
ventilated location. Controllers may emit some
mechanical noise. Take this into account when
deciding the mounting location.
Data Cable –The recommended cable for
connections to the serial port is screened,
stranded RS485 data cable with three
twisted pairs. Part numbers for various
manufacturers are listed on page 6. This cable
should be segregated from mains cables by a
minimum distance of 300mm. If anticipated cable
runs are over 600 metres for serial cables, consult
your dealer for advice. Do not cut or terminate live
data cables.
Warning
TO REDUCE THE RISK OF FIRE OR
ELECTRIC SHOCK, DO NOT EXPOSE THIS
DEVICE TO RAIN OR MOISTURE.
DO NOT ENERGISE UNLESS THE FRONT
COVER IS IN PLACE.
THIS DEVICE MUST BE EARTHED.
INSTALLATION, PROGRAMMING AND
MAINTENANCE MUST BE CARRIED OUT BY
QUALIFIED PERSONNEL.

DLE220-S Instruction Manual Rev F.doc 3
For spare parts, please call your nearest Dynalite Customer Service Centre, and specify DLE220-S
internal view

4DLE220-S Instruction Manual Rev F.doc
Select a Suitable Location
This device is designed for indoor use only. If
installing in an external location, the DLE220-
S must be housed in a suitable well-ventilated
enclosure. Choose a dry location, that will be
accessible after the installation is complete.
The DLE220-S should be mounted vertically,
the right way up. The DLE220-S requires an
air gap of 100mm on each side and at the top
and bottom of the device. This air gap is
required to ensure serviceability of the
DLE220-S without complete removal from the
mounting surface. This device may emit
some mechanical noise. Take this into
account when deciding the mounting location.
Fixing the Device
The DLE220-S has four mounting brackets
that attach to the rear of the enclosure. The
brackets are designed to accommodate 4
fixing screws up to 8mm diameter. The
DLE220-S can be fixed to the wall without
opening the cabinet or removing covers.
Make sure no dust or other debris enters the
device during installation. Do not leave the
front cover off for any length of time.
Excessive dust and dirt can degrade the
cooling of internal components.
Allow for Cable Entry
Supply, load and load control cables enter the
enclosure at the top. If these cables are fed
from below the mounting position, they
should be routed around the enclosure to
enter at the top. An alternative method is to
stand the enclosure off from the mounting
surface by mounting it on a cable tray or a
Unistrut style product. The cables can then
be routed between the enclosure and the
mounting surface, and enter the enclosure via
the cut-out provided on the mounting face.
The control cables enter at the bottom of the
enclosure. Control cables should never be
run in the mains voltage sections of the
enclosure.
mounting

DLE220-S Instruction Manual Rev F.doc 5
Supply Cables
The supply input terminals are located toward
the top left of the enclosure and consists of
Neutral, Line, and an Earth link located on the
chassis, all of which will accept up to 10mm2
cables. The supply cables should have a
capacity of at least 40A.
Load Cables
Load cables can be terminated on the 2 way
Load terminal strip. These connectors will
accept up to 10mm2cables. Calculate the
intended load, and ensure that it is below the
maximum capacity of an individual channel,
which is 20A. Derate for reactive loads.
Energising the Device
If it is necessary to energise load circuits
before any control cables are connected, it is
acceptable to replace the cover and energise
the device immediately, as the default factory
programming is to have all channels set to
100% output. If there is no output on any or
all channels, see the Troubleshooting section
(page 7). The device should be de-energised
before terminating the control and data
cables.
supply and load cable connections

6DLE220-S Instruction Manual Rev F.doc
Determine Your Requirements
Serial Ports are used to interconnect other
dimmers, smart control panels, sensors and
AV controllers. Serial port devices can be
identified by 4 terminals, labelled: GND,
DATA+, DATA-, +VE.
Serial Cable Connections
There is one RS485 port for DyNet signals, in
the form of a RJ12 socket, on the front panel,
which is used for the temporary connection of
a PC or a Portable Programmer. There are
data terminals on the control card, for
permanent connections. The recommended
cable for connections to the serial port is
screened, stranded RS485 data cable with
three twisted pairs. Recommended cable
types include:
Belden: 9503
Dynalite: DYNET-STP-CABLE
Garland: MCP3S
Hartland: HCK603
M&M Cable: B2003CS
M&M Cable: B9503CS
Multicables: AWM E120236 2092 20
RS Components: 368-687
Dynalite DYNET-STP-CABLE
One pair is paralleled for GND, one pair paralleled for +VE,
and one pair used for DATA+ and DATA-.
Recommended Cable Colour Coding
Green/White pair paralleled for GND
Orange/White pair paralleled for +VE
Blue/White pair Blue for DATA+
White for DATA-
Brown/White pair Spare or for Join
The colour-coding scheme used is not critical,
as long as the same scheme is used
throughout the installation.
Serial Cable Connecting Method
The recommended connecting method is to
‘daisy chain’ devices (ie. starting at the first
device, then looping in then out of devices,
with a single cable terminating at the last
device. There should not be any spurs or
stubs, and only the first and last device
should terminate 1 cable, all other devices
should terminate 2 cables). Devices may be
wired in any order. The Data Cable should
be segregated from any Mains Cables by
30mm. A data cable that is connected to an
energised dimmer is live. Do not cut or
terminate live data cables. If the data cable
has to cross over any mains cables, it should
do so at a 90° angle.
Connect Data Cable in a ‘Daisy Chain’
RJ12 Socket Connections
Serial Cable Permanent Connections
connecting serial control cable

DLE220-S Instruction Manual Rev F.doc 7
AUX Input - This is a dry contact interface that is active low. The dry contact is connected
between the AUX and GND terminals on the DyNet connector strip. The function of the AUX input
is programmable. Ensure that the cable length between the dry contact and terminal strip is no
longer than 2 metres.
Service LED - The Service LED has 3 signalling modes, which are useful for troubleshooting:
Blinking slowly (1Hz) = Normal Operation
Blinking fast (4Hz) = Network Activity Detected
On = Fault
Service Switch - The Service Switch has three functions:
1 push = Transmit Network ID
3 pushes = All Channels 100%
Push & hold for 4 sec = Reboot
Accessory Module Socket - Accepts plug in modules for optional features such as DMX512
ports. Consult your distributor for details on the available accessory modules.
hardware controls

8DLE220-S Instruction Manual Rev F.doc
Check the following list. If you are still unable to rectify the situation, contact your nearest Dynalite office. A
complete list of distributors worldwide can be found on the Internet at:
www.philips.com/dynalite
Please ensure that you have completed the following prior to calling our technical support department.
Check all symptoms in the Troubleshooting list
Check for any deviations between the installation and the installation instructions
Make a list of the model numbers of all devices used in the system
SYMPTOM
PROBABLE CAUSE
ACTION
Load Controller does not operate at all. No Service
LED activity. Power supply indicator LED on PCB
not lit.
Incorrect connection of Mains supply, or no
power available.
Check power supply to Load Controller. Check
Line and Neutral input connections.
Power supply indicator LED lit, but no Service LED
activity.
Supply voltage too low, short circuit on
network. Control PCB faulty.
Check supply voltage is at least 75% of rated
voltage. Check 5V & 12V terminal voltages, 5V
supply must be present. Disconnect network bus
and restore power. Replace control PCB.
Load Controller will not respond to control panel
push buttons.
Control panel incorrectly wired or incorrect
configuration.
Check operation of LEDs on control panel. Push
button on panel and study response of service
LED.
Load Controller operates properly but circuit
breakers keep tripping.
Instant tripping: - short circuit on load.
Delayed tripping: - Load Controller overloaded.
Check load wiring for short circuits.
Verify Load Controller loading with current tester
(don’t forget to de-rate for low power-factor loads
and transformer losses). Check that the breaker
terminals are tight.
Fluorescent lights won’t dim.
Wrong type of ballast or ballast incorrectly
wired. Control cable from DRC810DT to
ballasts not installed.
Check ballast type. Check actual wiring against
ballast manufacturer’s diagram. Check 1-10V/DSI
cable and settings.
Supply:
230V ±14% 50/60Hz Single Phase at 40A
Outputs:
2 x dimmed outputs (leading edge phase control) at 20A, total box load is 40A max
Power Conditioning:
- Regulated outputs
- Over voltage protection
- Surge protection
- Brownout/Sag protection
- Spike protection
- Soft start
- 16 bit fade resolution (65535 steps)
Maximum Total Box Load:
40A
Regulating Device:
Dual SCRs - 800V 65A nom. 800A surge
Control Inputs:
1 x RS485 DyNet/DMX512 serial port
1 x programmable AUX dry contact input
User Controls:
Service/Override Switch
Diagnostic LED
Hardware override switch on each channel
Internal Controls:
Programmable Logic Controller
Dynalite Accessory Module enabled
DyNet DC Supply +VE:
200mA (Supply for approx 10 panels)
Preset Scenes:
170
Supply Terminals:
Line1, Neutral, Earth, - 1 x 25mm2 max conductor size
Output Terminals:
Line, Neutral for each channel - 1 x 10mm2 max conductor size, Earth Link bar provided
Cable Entries:
Mains - 5 x 25mm2 knockouts on a 105mm x 145mm removable gland plate
Data - 1 x 25mm2 dia. knockout
Diagnostic Functions:
Device Online/Offline status
Circuit breaker trip reporting (optional)
Channel override switches
Compliance:
CE, C-Tick
Construction:
Aluminium/Steel wall mount case with epoxy finish
Dimensions:
H 285mm x W 210mm x D 150mm
(excludes wall brackets)
Weight:
4.2kg
troubleshooting
DRC220-S Installation Manual RevF.doc Specifications and design subject to change without notice.
Dynalite Manufactured by WMGD Pty Ltd (ABN 33 097 246 921). All rights reserved. Dynalite, Dimtek, DyNet and DLight and associated logos are the
registered trademarks of Dynalite Intelligent Light Pty Ltd. Not to be reproduced without permission.
Unit 6, 691 Gardeners Road Mascot NSW 2020 Australia Tel: [phone] Fax: [phone]
E-mail: [e-mail] Web: Philips.com/dynalite