Philips Azur Performer RI3802/22 User manual

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification
ServiceManual
Philips Consumer Lifestyle
Azur Performer
RI3802/22
RI3802/24
16/02
Product information
Fast & powerful crease removal
•Soleplate: SteamGlide
•Continuous steam output:  g/min
•Steam boost:  g
•Vertical steam
•Spray
•Power:  W
Easy to use
•Water tank capacity:  ml
•Filling and emptying water: Sideways opening door
•Drip stop
•Soft grip
•Cord storage: Cord clip
•Power cord length:  m
•Reaching tricky areas: Triple precision tip
•Fast and easy filling
Sustainability
•ECO setting:  energy reduction
Calc management
•Calc clean solution: Double active calc clean
Safety Information
•This product meets the requirements regarding
interference suppression on radio and TV.
•After the product has been repaired, it should function
properly and has to meet the safety requirements and
legal regulations as officially laid down at this moment.
Water Advice
•Azur Performer is designed to be used for tap water.
The double active calc clean system can ease the calc
cleaning process. Regular cleaning of your iron will result
in longlasting steam performance. For better ironing
results we recommend to use demineralized water. This
ensures a consistent steam flow from your iron.
Technical information
•Voltage :    V
•Frequency :    Hz
•Power :  W

RI3802/22 / RI3802/24
2-5
Disassembly advice
BACKPLATE SCREW COVER STICKER 1
BACKPLATE 2, SWIVEL 4
POWER CORD 3
LAMP ASSY 5
Remove BACKPLATE COVER STICKER 1
Remove Screws A1, A2, A3
Remove BACKPLATE 2 & SWIVEL 4
Remove Screw B1, B2
Remove CORD CLAMP
Remove POWER CORD 3
Remove LAMP ASSY 5
FILLING DOOR 6
INLAY 8
SPRAY KNOB 10
TRIGGER & TRIGGER HOLDER 13
Remove BACKPLATE COVER STICKER 1
Remove Screws A1, A2, A3
Remove BACKPLATE 2 & SWIVEL 4
Remove Screw B1, B2
Remove CORD CLAMP
Remove POWER CORD 3
Remove LAMP ASSY 5
Remove FILLING DOOR 6
Remove Screw C1
Remove INLAY 8
Remove SPRAY KNOB 10
Remove Screw D1, D2, D3
Remove TRIGGER & TRIGGER HOLDER 13
HOUSING 11
CAM LEVER 14
T-DIAL INDICATOR 16
WATER TANK ASSY 17
COVER 19
SOLEPLATE ASSY 23
Remove BACKPLATE COVER STICKER 1
Remove Screws A1, A2, A3
Remove BACKPLATE 2 & SWIVEL 4
Remove Screw B1, B2
Remove CORD CLAMP
Remove POWER CORD 3
Remove LAMP ASSY 5
Remove FILLING DOOR 6
Remove Screw C1
Remove INLAY 8
Remove SPRAY KNOB 10
Remove Screw D1, D2, D3
Remove TRIGGER & TRIGGER HOLDER 13
Remove Screw E1, E2
Remove HOUSING 11
Remove CAM LEVER 14
Remove Screw F1
Remove T-DIAL INDICATOR 16
Remove Screws G1, G2
Remove WATER TANK ASSY 17
Remove Screws H1, H2, H3
Remove COVER 19
Remove SOLEPLATE ASSY 23

RI3802/22 / RI3802/24
3-5
LIVE
LIVE
VEE VCC
VEE
VCC
VCC VCC
VCC
VCC
1
9001
BROWN
LIVE
NEUTRAL
EARTH
RLY_Ctrl
RLY_Ctrl
MCLR
ICSPDAT
ICSPCLK
1
9002
BLUE
1
9003
RED
3002
1M 0.5W (MF)
3001
220R 1W (WW)
3003
270R 0.5W (MF)
3007
220R 0.1W
3013
100k 0.1W
3012
22k 0.1W
8003
47V 1W
8001
1N4007
3004
10k
0.1W
2.7k
0.1W
3008
100k
0.1W
3009
100k
0.1W
3011
100k 0.1W
3005
3006
47k 0.1W
R1
NEON
HEATING ELEMENT
THERMOSTAT
THERMAL FUSE
8004
5V1
0.5W
8002
1N4007
8006
BAS316
7002
BC856
4001
Relay 24VDC 0.2W
7001
BC846B
2002
47µF
63V
2003
330µF
6.3V
2001
220nF X2 275V
VDD
1001
PIC12F508
GP5
GP4
GP3
1
2
3
4
8
7
6
5
VSS
GP0
GP1
GP2
2004
100nF 50V
3010
47k 0.1W
2005
100nF 50V
2006
470nF
16V
8005
ASO LED
2
1
4002
Motion
sensor
Part lists & Electrical diagram
Pos Description
RI3802/22
886380222341
Service code
RI3802/24
886380224341
Service code
 Sticker Backplate White      
 Backplate Normal Assy      
 Cord Set      
 Ball Swivel Molded      
 Lamp Assy      
 Filling Door Assy      
 Tank Top Seal      
 Inlay Assy      
 Steam Slider      
 Spray KnobLE Molded      
 HousingNormal Prtd      
 Thermostat DialLE Printed      
 SOS Trigger Assy      
 Cam Lever Molded      
 Cam Lever Spring      
 TDial Indicator Molded      
 Water Tank Mtd Assy      
 Steam Shaft AssyHV      
 Coverw      
 T’stat Bush      
 Dosing Seal Assy      
 SOS Seal      
 S/P Mtd Assy      
 Ryton Ring      
 Water Pump (Spray Pump)      

RI3802/22 / RI3802/24
4-5
A1
C1 D1
D2
D3
E1
E2
B1
F1
G1
H1
H2 G2
B2
A2
A3
H3
21
9
10 2
11
25 15
7
18
17
19
24
22
23
65
8
14
20
16
12
13
4
3
1
Exploded view

RI3802/22 / RI3802/24
5-5
•Due to the high wattage of the iron, only the specified cord set must be used.
•Should damage be observed on the POWER CORD 3, it must be replaced.
•Continued usage is not allowed.
•If COVER 19 is provided without type plate information eg. Type number, voltage etc. When replacing the cover, engrave
the type number & voltage on the type plate with a sharp object.
•After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulation
as laid down & officially established at this moment.
•The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.
1. Soleplate temperature
Check the soleplate temperature is within IEC requirement.
Soleplate temperature ( °C)
Materials, for example
Test-
point
==
Minimum Maximum
  All fabric types
2. Leakage current
Check that leakage current is within IEC requirement.
Measure leakage current between LIVE/NEUTRAL & EARTH.
IEC requirement is that at  V supply, the EARTH leakage current must be less than . mA.
3. Water leakage / Functionality
Check that there is no water leakage from any part of product during operation.
Check that the functionality of the product (product dependent) eg. Steaming, steam trigger, variable steam, SOS, PCBA
etc is working properly.
4. Loose part
Check that there are no loose parts eg. Extra screws in the product that can cause shortcircuit or product malfunctions.
5. Fuse open circuit
When replacing fuse, to also service the water tubes which is probably choked with calc.
6. PCBAs ESD control
All failed PCBAs including to be packed with ESD bags for shipment.
7. Screws
Screws should be the dened screws in terms of length and material used.
Repair Instruction