Philips GC9500 Series User manual

ServiceManual
Philips Domestic Appliances and Personal Care
Published by Philips Domestic Appliances and Personal Care Printed in the Netherlands © Copyright reserved Subject to modification
Insta Press
GC9500
06/09
PRODUCT INFORMATION
Product Feature
- Variable temperature : 4 selections by fabric type
- Dual pressure : Full pressure - 45 kg
Half pressure - 22.5 kg
- Low heat generation : Outer surface do not get hot,
user stays cool.
- Water tank capacity : 0.5 L for 2 to 3 hours ironing
- Transparent water tank for easy refill
- Adjustable water spray
- Automatic moisturizing
- Innovative sleeve board
- Easy maintenance
- Iron while seated
- Electronic lock for secure storage
Safety Feature
- Automatic safety shut-off after 15 minutes of no-use.
- Electronic lock activated only after the press has cooled
down.
Safety Information
- This product meets the requirements regarding
interference suppression on radio & TV
- Due to the high wattage of the product, only the
specified cord set must be used.
- After the product has been repaired, it should function
properly and has to meet the safety requirements and &
legal regulations as laid down & officially established at
this moment.
TECHNICAL INFORMATION
Voltage : 220 - 240 V
Frequency : 50 - 60 Hz
Power consumption : 1000 W
Ironing surface (main board) : 62 x 25 cm
Ironing surface (sleeve board) : 54 x 9 cm
Dimension : 70 (L) x 57 (W) x 23 (H) cm
Weight : 13.7 kg
Automatic moisturizing
Super fine, adjustable water spray covers the entire ironing
area for creating steam IN the material. This soften the
fibers in the fabric & provide a ‘cushion’ against heat shock,
resulting in high quality steam ironing.
Innovative sleeve board
Allows one to iron difficult items eg. yoke of a shirt, pleats,
jacket sleeves etc.
Easy maintenance
Creates steam without boiling water, so you use normal
tap water and avoid scale build-up; a system that is easy to
maintain.
Iron while seated
The ironing sessions may be done comfortably, while in a
sitting position. There is low heat generation, so the user stays
cool.

GC9500
2-8
DISASSEMBLY ADVICE
- For details of disassembly instructions, please refer to service CD-ROM provided.
REPAIR INSTRUCTIONS
- Individual components of the service kit cannot be ordered separately.
ELECTRICAL DIAGRAM
IRONING SHOE
220V
PRESSURE ARMP
FRAME
Transformer
Optron shoe
Optron
board
Load board
Main board
PowerDRNTC Control Opto
Motor
board
Reducer
Socket
Strip
C1

GC9500
3-8
PARTS LIST
Pos Service code Description Consists of
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
4239 022 55870
4239 022 55880
4239 022 55890
4239 022 55900
4239 022 55910
4239 022 55920
4239 022 55930
4239 022 55940
4239 022 55950
4239 022 55960
4239 022 55970
4239 022 55980
4239 022 55990
4239 022 56000
4239 022 56010
4239 022 56020
4239 022 56030
4239 022 56040
4239 022 56050
4239 022 56060
4239 022 56070
4239 022 56080
4239 022 56090
4239 022 56100
4239 022 56110
4239 022 56120
4239 022 56130
4239 022 56140
4239 022 56150
4239 022 56160
4239 022 56170
4239 022 56180
4239 022 56190
4239 022 56200
4239 022 56210
4239 022 56220
4239 022 56230
4239 022 56240
4239 022 56250
4239 022 56260
4239 022 56270
4239 022 56280
4239 022 56290
4239 022 56300
4239 022 56310
4239 022 56320
4239 022 58510
4239 022 58520
4239 022 58530
Cord Socket Cable Kit
Stay Rod Assembly Kit
Pump Handle Assembly Kit
Pump Assembly Kit
Water Tube Kit for Tank
Motor Reducer Assembly Kit
Water Tank Closure Kit
Water Tank Assembly Kit
Upper/Bottom Plastic Assembly Kit
Heat Shield Assembly Kit
Heating Shoe Cable Kit
Main PCBA Kit
PCBA Cable Kit
Optron plate black
Stopper
Heating element 450 W / 103.5 V
Heating element 550 W / 126.5 V
Temperature sensitive element (sensor)
Thermofuse 260 °C
Insulation
Heating shoe cut + stamped + posts
Reducer nut
Nozzle
Main board with insert
Foam main board
Main board cover
Foam sleeve board
Sleeve board cover
Upper part surface top
Lower part surface bottom
Cable clamp
Big button (pressure) + overmolding
Lock, pressure, temp. buttons
Logotype
11 caps A to K
Foot
Circuit motor control, feed (power) 348010
Circuit load control (triac) 633001
Circuit optron
Pressure Arm Cable Kit (Sleeve + 007/9/10 + fuse)
Interference suppression capacitor with cables
Transformer 230 V
Cord CEE
Filling cup
Control panel sticker
Pressure retention pin
Amortising spring
Spring support low
Spring socket
1.1, 1.2, 1.3
2.1, 2.2, 2.3, 2.4, 2.5, 2.6
3.1, 3.2, 3.3
4.1, 4.2, 4.3, 4.4, 4.5, 4.6, 4.7, 4.8
5.1, 5.2
6.1, 6.2, 6.3, 6.4, 6.5, 6.6
7.1, 7.2
8.1, 8.2
9.1, 9.2, 9.3
10.1, 10.2, 10.3
11.1, 11.2, 11.3, 11.4, 11.5, 11.6
12.1, 12.2
13.1, 13.2, 13.3

GC9500
4-8
EXPLODED VIEW - TOP
29
45 34
32
33
12.1
12.2
39
38
23
10.2
10.3
10.1
14 15
3.3
3.2
4.4
5.2
4.6
4.3
4.7
4.5
4.1
4.2
4.8
5.1
3.1
35

GC9500
5-8
EXPLODED VIEW - BOTTOM
2.5
2.6
2.3
2.1
2.2 2.4
9.1
9.2
9.3
22
6.1
6.4
6.5
6.3
8.2
47
6.4
6.2
6.6
6.6
6.5
8.1
8.2
7.1
7.2
41
42 37
49
30
36
48

GC9500
6-8
EXPLODED VIEW - HEATING SHOE
11.6
11.5
20
16
17
11.4
18
21
11.3
11.1
19
11.2

GC9500
7-8
EXPLODED VIEW - MAIN BOARD / SLEEVE BOARD
26
25
24
28
27

GC9500
8-8
EXPLODED VIEW - ELECTRONICS
43
1.1
1.3
1.2
13.3
13.1
31
13.2
13.3
40