Phoenix Contact 27 41 40 6 User manual

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Designation:
Order No:
Configuring and Installing the
INTERBUS/AS-i Gateway
ASI DOC MA IB IL UM E
27 41 40 6
User Manual

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Designation:
Revision:
Order No.:
This manual is valid for:
© Phoenix Contact 07/2002
AS-Interface
ASI DOC MA IB IL UM E
B
27 41 40 6
ASI MAIB IL Order No. 274122 8
User Manual
Configuring and Installing the
INTERBUS/AS-i Gateway

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6170B
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Please Observe the Following Notes:
In order to guarantee the safe use of your device, we recommend that you read
this manual carefully. The following notes give you information on how to use this
manual.
Qualifications of the User Group
The products described in this manual should be installed/operated/maintained
only by electricians or persons instructed by them, who are familiar with applicable
national standards. Phoenix Contact assumes no liability for damage to any pro-
ducts resulting from disregard of information contained in this manual.
We Are Interested in Your Opinion
We are constantly striving to improve the quality of our documents.
Should you have any suggestions or recommendations for improving the contents
and layout of our documents, please send us your comments. Please use the fax
form at the end of the manual for this purpose.
Statement of Legal Authority
This manual, including all illustrations contained herein, is copyright protected.
Use of this manual by any third party in departure from the copyright provision is
forbidden. Reproduction, translation and electronic or photographic archiving or al-
teration requires the express written consent of Phoenix Contact. Violators are lia-
ble for damages.
Phoenix Contact reserves the right to make any technical changes that serve the
purpose of technical progress.
Phoenix Contact reserves all rights in the case of patent award or listing of a regi-
stered design. External products are always named without reference to patent
rights. The existence of such rights shall not be excluded.
Windows 3.x, Windows 95, Windows 98, Windows NT and MS-DOS are trade-
marks of Microsoft Corporation.
Genesis for Windows is a trademark of ICONICS Inc.
All other product names are trademarks of the respective organisations.
Internet
You can find up-to-date information about products of PhoenixContact on the
internet under www.phoenixcontact.com.

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Table of Contents
6170B 1
Table of Contents
1 The Symbols Used ..............................................................................5
2 Safety .................................................................................................... 7
2.1 Intended Use ...................................................................................................... 7
2.2 General Safety Information ............................................................................... 7
3 General Information ............................................................................9
4 Installation, Displays and Operating Keys ...................................... 11
4.1 Module Installation .......................................................................................... 11
4.1.1 Replacing Terminals ......................................................................................... 12
4.1.2 Adjusting the Length of the Process Data ......................................................... 12
4.1.3 Connecting the AS-i Circuit ............................................................................... 12
4.2 Display and Operating Elements ................................................................... 13
4.2.1 LEDs .................................................................................................................. 13
4.2.2 Seven-Segment-Display .................................................................................... 14
4.2.3 Push-Buttons ..................................................................................................... 14
5 Operating the AS-i/INTERBUS Gateway ..........................................15
5.1 Master Start-Up ................................................................................................ 15
5.2 Configuration Mode ......................................................................................... 15
5.3 Protected Operating Mode .............................................................................. 16
5.3.1 Switching to Protected Operating Mode ............................................................ 16
5.3.2 Configuration Errors in Protected Operating Mode ........................................... 16
5.4 Assigning an AS-i Address in Configuration Mode ..................................... 17
5.4.1 Assigning a Slave Address ................................................................................ 17
5.4.2 Erasing the Slave Address ................................................................................ 17
5.5 Programming the Address in Case of Configuration Errors ....................... 18
5.5.1 Automatic Address Assignment ......................................................................... 18
5.5.2 Manual Address Assignment ............................................................................. 18
5.6 Error Messages ................................................................................................ 19
6 Advanced Diagnostics for AS-i Masters ......................................... 21
6.1 List of Corrupted AS-i Slaves (LCS) .............................................................. 21
6.2 Protocol Analysis: Counters of Corrupted Data Telegrams ........................ 21
6.3 Off-line Phase on Configuration Errors (LOS) .............................................. 22
7 AS-i/INTERBUS Gateway ..................................................................23
7.1 Information Exchange over INTERBUS ......................................................... 23
7.1.1 Process Data Channel ....................................................................................... 24
7.1.2 Control Word and Status Word .......................................................................... 25
7.1.3 Parameter Data Channel ................................................................................... 27
7.2 INTERBUS Interface ........................................................................................ 28
7.2.1 Basic Data ......................................................................................................... 29
7.2.2 PCP Services .................................................................................................... 29

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7.2.3 Provision of Access ............................................................................................ 30
7.2.4 Static PMS Data Types ...................................................................................... 30
8 Commissioning Tools and Accessories ......................................... 37
8.1 Windows Software AS-i Control Tools .......................................................... 37
9 Appendix: Displaying the Figure Display ....................................... 39
10 Appendix: The First Commissioning of AS-i .................................. 41
11 Technical Data ................................................................................... 43
11.1 AS-i INTERBUS Inline ...................................................................................... 43
12 Appendix: Data Format of the Process Data Channel ................... 45
12.1 Control Word and Status Word ...................................................................... 45
12.2 Inputs and Outputs of the slaves ................................................................... 45
12.3 Slave Lists of the AS-i/INTERBUS Gateway .................................................. 47
12.3.1 Object Dictionary (OD) Description .................................................................... 48
13 Parameter Data Channel (PCP) ........................................................ 51
13.1 Services Supported ......................................................................................... 51
13.2 Communication Relationship List (CRL) ....................................................... 51
13.3 Communication Objects for the AS-i/INTERBUS Gateway ..........................52
13.3.1 List of Projected Slaves (index 5F50) ................................................................ 52
13.3.2 Configuration Mode (index 5F51) ...................................................................... 53
13.3.3 Parameterize Slavei (index 5F52-5F8F) ............................................................53
13.3.4 Store Actual Parameters (index 5F90) ...............................................................54
13.3.5 Store Actual Configuration (index 5F91) ............................................................ 54
13.3.6 Output Data (index 5F92) .................................................................................. 54
13.3.7 Read Stored Configuring Data (index 5F93) ...................................................... 55
13.3.8 Configure Slavei (index 5FE3-5FD1) ................................................................. 57
13.3.9 Data Transfer (Control Word) (index 5FD2) ....................................................... 57
13.3.10 Read Configuration Data (index 5FD3) .............................................................. 58
13.3.11 Read Parameters (index 5FD4) ......................................................................... 60
13.3.12 Modify Operating Address (index 5FD5) ............................................................ 61
13.3.13 Input Data (index 5FD6) ..................................................................................... 62
13.3.14 Command Call (index 5FD7) .............................................................................64
13.3.15 Enable Process Ouput Data (index 5FD8) ......................................................... 64
13.3.16 Read and Delete Advanced Diagnosis Data (index 5FD9) ................................ 64
13.3.17 Block the Module Errors (index 5FDA) ..............................................................66
13.3.18 LOS (index 5FDB) ..............................................................................................66
13.3.19 Analog output data (index 5FDC-5FFA) ............................................................ 67
13.3.20 INTERBUS length (index 5FFB) ........................................................................ 68
13.3.21 List of peripheral faults (LPF) (index 5FFC) ....................................................... 68
13.3.22 Analog Input data (index 5FFD-601B) ...............................................................69
13.4 Acknowledgements ......................................................................................... 69
13.4.1 Responses to the PCP Services ........................................................................ 69
13.5 Example of a PCP Service ............................................................................... 70

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14 AS-i Protocol Implementation Conformance Statement (PICS) .... 71
15 We Are Interested in Your Opinion! .................................................73

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The Symbols Used
6170B 5
1 The Symbols Used
This symbol warns the user of possible danger. Failure to heed this
warning can lead to personal injury or death and/or damage to
equipment.
This symbol warns the user of a possible failure. Failure to heed this
warning can lead to total failure of the equipment or any other con-
nected equipment.
This symbol gives the user important hints.

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The Symbols Used
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Safety
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2 Safety
2.1 Intended Use
2.2 General Safety Information
The protection of operating personnel and the system against possi-
ble danger is not guaranteed if the control interface unit is not oper-
ated in accordance with its intended use.
The device may only be operated by appropriately qualified person-
nel in accordance with this operating manual.
Safety and correct functioning of the device cannot be guaranteed if
any operation other than that described in this operation manual is
performed.
The connecting of the equipment and any maintenance work to be
carried out with voltage applied to the equipment must only be per-
formed by appropriately qualified electrotechnical personnel.
In the case that a failure cannot be repaired, the device must be
taken out of operation and kept from inadvertently put back into
operation.
Repair work is to be carried out by the manufacturer only. Additions
or modifications to the equipment are not allowed and void the war-
ranty.
The operator is responsible for the observance of local safety stan-
dards.

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Safety
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General Information
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3 General Information
This operating instruction is for use with the following devices of the Phoenix Con-
tact GmbH & Co.:
• AS-i/INTERBUS gateway ASI MA IB IL Inline order no. 2741228
The AS-i/INTERBUS gateways serve to connect the Actuator-Sensor-Interface to
the INTERBUS. The Gateways act as a complete master for the AS-Interface and
as a slave for INTERBUS.
Both gateways can be used in the same way. Commissioning, debugging and set-
ting up of the AS-i parameters can be accomplished with the use of two push-but-
tons, the display and the LEDs directly on the device as with all AS-i masters of
Phoenix Contact.
It is also possible to do the configuration of AS-interface with the AS-i Control
Tools. Advanced diagnostics to detect occasional occuring errors and judge the
quality of the AS-interface communication can be executed as well with the AS-i
Control Tools.
The gateway transmits the AS-i I/O data and AS-i flags cyclically within 15 INTER-
BUS words of the process data channel. All AS-interface functions can be called
up via PCP objects.
INTERBUS module error can be configured to be caused by AS-i configuration er-
ror or AS-i power failure.

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General Information
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Installation, Displaysand Operating Keys
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4 Installation, Displays and Operating Keys
4.1 Module Installation
Please consult also the "INTERBUS Inline System Manual" to learn
more about the Inline connection techniques (mounting terminals, con-
necting cables, logic power supply ...).
Please pay attention to the Inline grounding concept in particular!
TR
CFG
D
ASI
PRG
PRJ
AS-i
12
1.2
1.2
1.3
2.1
2.2
2.3
1.0 2.0
AS-i +
AS-i +
AS-i +
AS-i +
AS-i -
AS-i -
AS-i -
AS-i -
12
1.0
J1
1.1
J2
1.2
J3
1.3
2.0
J1
2.1
J2
2.2
J3
2.3
MODE
SET

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Installation, Displays and Operating Keys
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4.1.1 Replacing Terminals
4.1.2 Adjusting the Length of the Process Data
If the object 5FFB is 0 (state of delivery) the length of the process data is set by
the J1... J3 on the left terminal block.
The jumpers have to be set as follows:
J1 between terminal 1.0 and 2.0
J2 between terminal 1.1 and 2.1
J3 between terminal 1.2 and 2.2
Length of the process data:
4.1.3 Connecting the AS-i Circuit
The AS-i circuit is connected to the right terminal block. AS-i + is connected to the
terminals 1.0 - 1.3 and AS-i - to the terminals 2.0 - 2.3.
Do not replace terminals while power is connected!
Before removing or mounting a terminal, disconnect power to the
entire station! Make sure the entire station is reassembled before
switching power back on.
J1
J3
J2
12121212121212
12
137 5911 15 13
12
1.2
1.2
1.3
2.1
2.2
2.3
1.0 2.0
AS-i +
AS-i +
AS-i +
AS-i +
AS-i -
AS-i -
AS-i -
AS-i -

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Installation, Displays and Operating Keys
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The power supply has to be an AS-i power supply that can be connected to the
AS-i line at any place.An AS-i power supply has to be used which can be connec-
ted to the AS-i cable like all the other AS-i components at any place.
4.2 Display and Operating Elements
On the front panel of the AS-i/INTERBUS gateway are several light-emitting dio-
des, a three-digit seven-segment display and two push buttons to configure the
gatway.
4.2.1 LEDs
D LED (green).
on: INTERBUS is active
flashes (0,5 Hz): INTERBUS not active
flashes (2 Hz): INTERBUS active,
peripheral fault
flashes (4 Hz): terminal in front of the module failed
off: no logic power supply,
INTERBUS not active.
If this LED is on or flashes, the logic power supply is O.K.
TR LED (green).
PCP-channel active.
CFG LED (red).
Configuration error in the AS-i network. When this LED is alight, the
seven-segment display indicates an AS-i address. This is the lowest
AS-i address at which a configuration error has been detected, i.e. a
higher AS-i address may appear when the error is rectified.
AS-i LED (green).
Lights up when the operating voltage in the AS-i network is correctly
applied.
PRG LED (green).
Configuration mode, i.e. the addresses of the AS-i slaves can be
modified directly on the AS-i/INTERBUS gateway and the actual con-
figuration of the AS-i can be displayed. All connected slaves partici-
pate in the data exchange, whilst in the protected mode only the
configured slaves are addressed and polled.
PRJ LED (yellow).
Configuration mode, i.e. the addresses of the AS-i slaves can be
modified directly on the AS-i/INTERBUS gateway and the actual con-
AS-i Master
AS-i power
AS-i
slave
AS-i
slave
AS-i
Slave
AS-i power
supply

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Installation, Displays and Operating Keys
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figuration of the AS-i can be displayed. All connected slaves partici-
pate in the data exchange, whilst in the protected mode only the
configured slaves are addressed and polled.
4.2.2 Seven-Segment-Display
The seven-segment-display shows slave addresses, errors and operations mo-
des. See also chapter 9.
4.2.3 Push-Buttons
The two push-buttons are:
MODE switches between configuration mode and protected mode; stores the
actual configuration as projected configuration.
SET selection and setting of the address of an AS-i slave.
See chapter 5 for a detailed description.