Phoenix Mecano Dewert Okin ACCUCONTROL 4.5 User manual

Control unit ACCUCONTROL 4.5
ACCUCONTROL 4.5DC
Installation Instructions
(Translation of the original installation instructions)

ACCUCONTROL Foreword
59245(e) 3
Foreword
Document revision history
Version Date
(e) 04/2016
Disclaimer and exclusion of liability
DewertOkin is not responsible for damage resulting from:
•failure to observe these instructions,
•changes made to this product which have not been approved by DewertOkin, or
•the use of replacement parts which have not been approved or manufactured by DewertOkin.
Manufacturer's address
DewertOkin GmbH
Weststrasse 1
32278 Kirchlengern, Germany
Germany
Tel: [phone]
Fax.: [phone]
http://www.dewertokin.de
[e-mail]
Creation of a complete operating instruction manual for the entire end product
These instructions are only intended to be used by the end-product manufacturer. They should not
be given to the operator of the end product. The factual information contained within may be used
as a basis when creating the end-product manual.
The warning and danger notices are best suited for use in the end product's manual. However it is
not sufficient to simply follow these notices. You should also carry out an internal risk assessment
for your end product. This can then be used as the basis for the safety notices in your manual.
Usage in medical products
The ACCUCONTROL control unit is not a medical product. If used in a medical end product, you
(the end manufacturer) are obliged to ensure compliance with EC directives and to ensure that
other pertinent medical product regulations are maintained.

Foreword ACCUCONTROL
4 59245(e)
Notice for customers in EU nations
German Inspection Authority (TÜV SÜD Product Service) testing label
The construction of the ACCUCONTROL has been inspected by the German TÜV SÜD Product
Service Inspection Authority. TÜV SÜD Product Service also monitors the production of the
ACCUCONTROL. The official German TÜV SÜD Product Service certifies this construction inspec-
tion and production monitoring.
Figure 1 TÜV SÜD Product Service Safety Mark

ACCUCONTROL Table of contents
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Table of contents
Foreword 3
Document revision history 3
Disclaimer and exclusion of liability 3
Manufacturer's address 3
Creation of a complete operating instruction manual for the entire end product 3
Usage in medical products 3
Notice for customers in EU nations 4
Table of contents 5
1. General Information 7
1.1 Configurations 7
1.2 About these installation instructions 7
1.3 Conventions used 7
2. Safety notices 8
2.1 Proper and intended usage 8
2.2 Selection and qualification of personnel 9
2.3 Notice on safety during operations 9
2.4 Product labelling 10
3. Possible combinations 13
3.1 Connecting components 13
3.2 Overview of the components 14
3.3 IPROXX handset 15
4. Description 16
4.1 Components 16
5. Technical specifications 17
6. Installation 20
6.1 Safety notices to observe during installation 20
6.2 Installation procedure 21

Table of contents ACCUCONTROL
6 59245(e)
7. Operating notes 26
7.1 General information 26
7.2 Programming the over-current shutdown mechanism when commissioning the system 28
7.3 ACCU 29
7.4 Removing the ACCU from the CONTROL 31
7.5 Charging the ACCU AC 4.5 and ACCU AC 4.5DC 32
7.6 Control panel on the CONTROL 40
7.7 Buttons and indicators on the IPROXX handset (an example) 42
7.8 Emergency-stop switch 43
8. Troubleshooting 44
9. Maintenance 45
9.1 Maintenance 45
9.2 Cleaning and care 46
9.3 Maintenance and care 46
10. Disposal 47
10.1 Packaging material 47
10.2 Components of the ACCUCONTROL 47
10.3 Batteries 47
EU Declaration of Conformity 48
Additional information 49

ACCUCONTROL General Information
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1. General Information
1.1 Configurations
Both ACCUCONTROL models (4.5 and 4.5DC) are referred to here by the name AccuControl,
unless reference is being made to a model-specific feature. This also applies to the CONTROL 4.5
and CONTROL 4.5DC (both referred to by the name CONTROL) as well as ACCU 4.5 and ACCU
4.5DC (both referred to by the name ACCU). More information about the different device combina-
tions can be found in the chapter "Possible combinations".
1.2 About these installation instructions
In order to install this ACCUCONTROL successfully and safely in the end product, these installa-
tion instructions must be observed. These instructions are not an operating manual for the end
product.
These instructions will help you to minimize danger, repair costs and down times. They will also
help you to maximize the reliability and lifespan of the end product.
CAUTION
The notices in these instructions must be followed! Following the guidelines during in-
stallation and connection procedures will help to minimize:
•the risk of accident and injury, and
•damage to the ACCUCONTROL or the end product.
These installation instructions have been written with due care and attention. However, we cannot
guarantee that the data, images and drawings are complete and correct nor do we accept any li-
ability for the information contained therein, unless required by law.
We reserve the right to make unannounced technical changes in the course of our continual
product improvement process!
1.3 Conventions used
Notices which do not relate to safety are indicated in these instructions with a symbol:
Triangular notice symbol
Explanations of warning notices
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE
NOTICE is used to address practices which are not related to personal injury but may
result in damage to the product or surroundings.

Safety notices ACCUCONTROL
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2. Safety notices
2.1 Proper and intended usage
The ACCUCONTROL control unit is intended to be used as a control unit and battery-operated
power supply for the appropriate DewertOkin drive systems in use
•for care purposes,
•or in hospitals.
CAUTION
The ACCUCONTROL should only be used for the applications described above. Any
other use is forbidden. Improper usage can lead to accidents or destruction of the
unit. Such non-approved applications will lead immediately to the expiration of all
guarantee and warranty claims on the part of the end-product manufacturer against
the manufacturer.
2.1.1 Improper usage
Be sure to follow the notices below concerning improper usage. You should include them in your
product manual in order to inform the users of your end product.
WARNING
The ACCUCONTROL should not be used:
•in any environment where combustible or explosive gases or vapours (e.g., anaes-
thesiology) may be present,
•in the proximity of open fires or other heat sources (such as furnaces, ovens or di-
rect sunlight),
•as a power source for toys or games,
•in any application that will be cleaned with an automated washing system,
•in a moist environment, or
•outdoors.
CAUTION
The ACCUCONTROL may not be operated by
•by small children,
•by frail or infirm persons without supervision, or
•in the proximity of small children.
The ACCUCONTROL can be used by children of 8 years and older, persons with reduced physical,
sensory or mental capabilities, or persons with lack of experience or knowledge when they are su-
pervised or instructed concerning the safe use of the device and when they understand the result-
ing risks. Do not allow children to play with this device. The cleaning and user maintenance must
not be carried out by children without supervision.
You should only use spare parts which have been manufactured or approved by DewertOkin.
Only these parts will guarantee a sufficient level of safety.

ACCUCONTROL Safety notices
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Using the drive systems in medical applications
This DewertOkin product complies with the safety requirements found in IEC 60601-1.
We strongly recommend that the end product (including all its components) which you are manu-
facturing for a medical application should also comply with the safety requirements found in IEC
60601-1.
You should make sure that the mechanical movement of the motor in your end product poses no
risk of injury. Conduct a risk analysis for the end product for this purpose. You should also include
safety notices in the instructions for the end product and technical safeguards in your product to
eliminate any risk.
2.2 Selection and qualification of personnel
This ACCUCONTROL should only be installed into the end product by someone who has com-
pleted training in electronic motor assembly or has equivalent qualifications.
You should only install this ACCUCONTROL when you are qualified to do so. Otherwise, a prop-
erly qualified person should be found for this task.
2.3 Notice on safety during operations
Basic safety rules must be followed in order to ensure that the end product can be continually op-
erated in a safe manner. These rules must be observed while using the end product and while in-
stalling the ACCUCONTROL in the end product.
These rules and safety measures can be categorized as follows:
•Construction measures before the installation (refer to the "Ensuring operational reliability dur-
ing installation" section in Chapter "Installation").
•Safety fundamentals during the installation of the ACCUCONTROL and during cable and wire
routing (refer to the "Electrical connection" section in the Chapter "Installation")
•Basic safety rules during operation (refer to the "Operating notes" Chapter).
•The creation of a manual for the end product which contains these and other safety rules.
2.3.1 Creating a user's manual
The manufacturer of the end product must create a manual for the users of that product. The safety
notices in the end-product manual must be written based on the end product's risk assessment.
2.3.2 Electrical safety
CAUTION
Be careful; there is a risk of electrical shock! Be sure to unplug the mains plug to the
charging station or the PLUG-IN CHARGER before you begin assembly! Make sure
that the mains plug or PLUG-IN CHARGER is accessible at all times.
The ACCUCONTROL must not be opened! Faulty or defective units may be sent to your cus-
tomer representative for repairs.

Safety notices ACCUCONTROL
10 59245(e)
2.3.3 Shutting down in an emergency
CAUTION
In an emergency, the control unit can be shut down by pressing the emergency-stop
button. The emergency-stop button must always be accessible during operations so
that it can be quickly pressed in an emergency.
2.4 Product labelling
2.4.1 Ratings plate (type label)
Each ACCUCONTROL has a ratings plate, which is divided into a section for the entire device, a
section for the ACCU, and a section for the CONTROL. The following illustrations show where the
specifications are located on the ratings plate.
The ratings plate shown is an example; the specifications for your ACCUCONTROL may differ
from this illustration.
Figure 2 Ratings plate examples for the ACCUCONTROL 4.5 BAS and ACCUCONTROL 4.5
DC BAS
ACCUCONTROL 4.5 BAS
ACCUCONTROL 4.5DC BAS
Type designations
xxxxx Article number ACCUCONTROL
yyyyy Article number ACCU
zzzzz Article number CONTROL
Follow all special disposal instructions!
Attention:
Follow the special assembly instructions!

ACCUCONTROL Safety notices
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Figure 3 Ratings plate for the ACCU AC 4.5.5 and ACCU AC 4.5DC (examples)
ACCU AC 4.5
ACCU AC 4.5DC
Type designations
yyyyy Article number
24V Input voltage
4.5 Ah Electrical charge
Prod.date Calendar week / year
Serial No. Serial number
IP20/54 Protection degree
Use in dry rooms only!
Pb
Follow all special disposal instructions!
Conformity mark
Follow the special assembly instructions!
Attention:
PolySwitch
Follow the special disposal instructions for recycling!

Safety notices ACCUCONTROL
12 59245(e)
Figure 4 Ratings plate examples for the CONTROL AC 4.5 BAS and CONTROL AC 4.5DC
BAS
CONTROL AC 4.5 BAS
CONTROL AC 4.5DC BAS
Type designations
zzzzz Article number
24V Input voltage
Max. 8.50A Current consumption
Duty cycle: 2 min ON / 18 min OFF Intermittent operations: 2 minutes / 18 minutes
Prod.date Calendar week / year
Serial No. Serial number
IP20/54 Protection degree
VRx Software version
Use in dry rooms only!
Follow all special disposal instructions!
Conformity mark
Follow the special assembly instructions!
Attention:

ACCUCONTROL Possible combinations
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3. Possible combinations
NOTICE
In the product name, DC stands for Direct Charging.
The CONTROL AC 4.5DC may only be used with the ACCU AC 4.5DC.
The ACCUCONTROL can be combined with various components. The following basic combina-
tions are possible:
•A stroke drive and/or spreader drive connected to the ACCUCONTROL, and a handset,
•A stroke drive connected to the ACCUCONTROL, a charger connected with an adapter cable,
and a handset,
•A stroke drive connected to the ACCUCONTROL and a spreader drive connected with a Y-
cable, a charger and a handset.
Systems can be customized by combining the drive, ACCUCONTROL, charger and handset.
DewertOkin has separate system instruction manuals containing the additional information and in-
structions needed for these systems. You can also find more information at www.dewertokin.de.
1) Stroke drive: MEGAMAT P, GIGAMAT
2) Spreader drive: MEGAMAT MCZ, MEGAMAT XSZ
3) Handset: IPROXX, IPROXX 2
4) Charger: PLUG-IN CHARGER
3.1 Connecting components
Control unit Handset
ACCUCONTROL 4.5(DC) BAS 1) IPROXX® 3), IPROXX 2 3)
ACCUCONTROL 4.5(DC) PRO 2)
1) "Basic" model
2) "Professional" model
3) Specially designed ACCUCONTROL: please contact your DewertOkin customer representative for
more information.

Possible combinations ACCUCONTROL
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3.2 Overview of the components
3.2.1 ACCUCONTROL 4.5 (with 1 or 2 motors)
ACCUCONTROL 4.5 com-
bined with:
•MEGAMAT P or
GIGAMAT stroke motor
•IPROXX
•MEGAMAT XSZ spreader
motor
3.2.2 ACCUCONTROL 4.5DC (with 1 motor)
ACCUCONTROL 4DC com-
bined with:
•MEGAMAT P or
GIGAMAT stroke motor
•IPROXX
•Adapter cable with the
PLUG-IN CHARGER
3.2.3 ACCUCONTROL 4.5DC (with 2 motors)
ACCUCONTROL 4.5DC
combined with:
•MEGAMAT P or
GIGAMAT stroke motor
•IPROXX
•Y cable with
- MEGAMAT XSZ spreader
motor
- PLUG-IN CHARGER
Optional:

ACCUCONTROL Possible combinations
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3.3 IPROXX handset
The following illustrations show the IPROXX handsets that can be used in the different models.
3.3.1 Models Basic
IPROXX IPROXX 2
3.3.2 Professional model
IPROXX

Description ACCUCONTROL
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4. Description
The ACCUCONTROL is used for supplying power to and controlling one or more DewertOkin
drives.
We reserve the right to make unannounced technical changes in the course of our continual
product improvement process!
4.1 Components
The AccuControl consists of the ACCU and CONTROL components, with connection ports for
drives, the IPROXX handset and the PLUG-IN CHARGER. The MEGAMAT P, MEGAMAT MCZ,
MEGAMAT XSZ and GIGAMAT drives can be connected to the ACCUCONTROL.
Figure 5 Components for the ACCUCONTROL
A Charge state/service display and reset button
B Emergency-stop switch
C CONTROL
D ACCU
E Connection socket for the drive F Connection socket for the IPROXX
handset
G CONTROL AC 4.5: or
LSP socket for drive
GCONTROL AC 4.5DC:
8-pole socket for
- adapter cable and charger,
- Y-cable with optional drive and
charger
D
A
C
E
B
F
E
G

ACCUCONTROL Technical specifications
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5. Technical specifications
CONTROL AC 4.5DC1) / CONTROL AC 4.5 BAS and PRO models
Input voltage 24 V DC
Input current for the "BAS" model Max. 7.0 A DC
Input current for the "PRO" model Max. 8.5 A DC
Mode of operations 2) Intermittent duty 2 min./18 min.
Permitted power consumption Max. 8.5 A DC
Power limit (over-current shutdown) Adjustable to 8.5 A DC
Audible alarm threshold 21 V DC
Shutdown threshold discharge 17 V DC
ACCU AC 4.5DC1) / ACCU AC 4.5
Rated voltage 24 V DC
Capacity 4.5 Ah
Fuse 7.0 A (PolySwitch)
Battery type Lead rechargeable battery (Pb)
Self-discharging After approx. 6 months
Charging time Approx. 8 hours
ACCUCONTROL 4.5DC1) / ACCUCONTROL 4.5
Protection degree3) IP54
1) DC = Direct Charging
2) Mode of operation: intermittent duty 2 min./18 min. This means that after the unit is operated with its
rated load for up to two minutes it must then be paused for 18 minutes. The system can malfunction if
this pause is not observed!
3) The degree of protection (IP54) is only met when the "ACCU" battery unit is properly plugged into the
"CONTROL" control unit.

Technical specifications ACCUCONTROL
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Dimensions and weight
Length x width x height
ACCUCONTROL 368 mm x 120 mm x 107 mm
CONTROL without mounting rail 120.6 mm x 120 mm x 107.6 mm
ACCU 272.2 mm x 120 mm x 89.9 mm
Weight
ACCUCONTROL Approx. 4.8 kg
CONTROL without mounting rail Approx. 700 g
ACCU Approx. 4.1 kg
PLUG-IN CHARGER PB 4.5
Input voltage 100 V / 110 V / 230 V / 240 V AC, 50/60 Hz
Charging voltage (nominal) 24 V DC
Charging current Approx. 750 mA
Discharge current Approx. 25 mA
Ambient conditions for operation, storage and transport
Transport / storage temperature From -20 °C to +50 °C
From -4 °F to +122 °F
Operating temperature From +10 °C to +40 °C
From +50 °F to +104 °F
Relative humidity From 30% to 75%
Air pressure From 800 hPa to 1060 hPa
Height < 2000 m

ACCUCONTROL Technical specifications
59245(e) 19
Figure 6 Dimensions of the ACCUCONTROL, top view (in mm)
Figure 7 Dimensions of the ACCUCONTROL, side view (in mm)
90
368
120
107
272.7
292

Installation ACCUCONTROL
20 59245(e)
6. Installation
6.1 Safety notices to observe during installation
Basic safety rules must be followed in order to ensure that the end product can be continually op-
erated in a safe manner. These rules must be observed while using the end product and while in-
stalling the ACCUCONTROL in the end product.
6.1.1 Pause interval for the ACCU
NOTICE
The following pause times for the ACCU must be observed. The unit must not be in
operation for at least 1 hour:
•before commissioning,
•before removal and
•before changing the battery.
6.1.2 Avoiding electrical faults
The PLUG-IN CHARGER PB 4.5 has a connecting cable. When sizing your end product, remem-
ber that the connecting cable must never be squashed (e.g. by moving over it) during operations.
6.1.3 Ensuring operational reliability during installation
The safety and reliability of the end product containing DewertOkin components can be ensured by
using the proper construction methods described below.