Phoenix Mecano Dewert Okin HE-300 SMPS User manual

CONTROL UNIT HE-300
Installation Instructions
(Translation of the original installation instructions)


CONTROL UNIT HE-300 Foreword
79822(-) 3
Foreword
Disclaimer and exclusion of liability
DewertOkin is not responsible for damage resulting from:
•failure to observe these instructions,
•changes made to this product which have not been approved by DewertOkin, or
•the use of replacement parts which have not been approved or manufactured by DewertOkin.
We reserve the right to make unannounced technical changes in the course of our continual
product improvement process!
Creation of a complete operating instruction manual for the entire end product
These instructions are only intended to be used by the end-product manufacturer. They should not
be given to the operator of the end product. The factual information contained within may be used
as a basis when creating the end-product manual.
The warning and danger notices are best suited for use in the end product's manual. However it is
not sufficient to simply follow these notices. You should also carry out an internal risk assessment
for your end product. This can then be used as the basis for the safety notices in your manual.
These installation instructions do not contain all information required to safely operate the end
product. They only describe the installation and operation of the product as partially completed ma-
chinery.
The instructions are intended for the technicians responsible for manufacturing an end product and
not for the operators of the end product.
Usage in medical products
The CONTROL UNIT HE-300 is not a medicinal product. If used in a medical end product, you (the
end manufacturer) are obliged to ensure compliance with EC directives and to ensure that other
pertinent medical product regulations are maintained.

Table of contents CONTROL UNIT HE-300
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Table of contents
Foreword 3
Disclaimer and exclusion of liability 3
Creation of a complete operating instruction manual for the entire end product 3
Usage in medical products 3
1. General Information 5
1.1 About these installation instructions 5
1.2 Conventions used 5
2. Safety notices 6
2.1 Proper and intended usage 6
2.2 Selection and qualification of personnel 7
2.3 Ratings plate 8
3. Possible combinations 9
4. Description 10
4.1 Components 10
5. Technical specifications 11
6. Installation 13
6.1 Safety notices to observe during installation 13
6.2 Installation procedure 13
7. Information about creating your Operating Manual 16
7.1 General information 16
8. Troubleshooting 18
8.1 CONTROL UNIT HE-300 / DewertOkin POWER SUPPLY 18
9. Maintenance 19
9.1 Maintenance 19
9.2 Cleaning and care 19
10. Disposal 20
10.1 Packaging material 20
10.2 Components in the control unit 20
EU Declaration of Conformity 21
EU Declaration of Conformity 22

CONTROL UNIT HE-300 General Information
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1. General Information
1.1 About these installation instructions
In order to install the CONTROL UNIT HE-300 successfully and safely in the end product, these in-
stallation instructions must be observed. These instructions are not an operating manual for the
end product.
These instructions will help you to minimize danger, repair costs and down times. They will also
help you to increase the reliability and lifespan of the device.
CAUTION
The notices in these instructions must be followed! Follow the guidelines during installation and
connection procedures to minimize:
•the risk of accident and injury, and
•damage to the CONTROL UNIT HE-300 or the end product.
These installation instructions have been written with due care and attention. However, we cannot
guarantee that the data, images and drawings are complete and correct nor do we accept any li-
ability for the information contained therein, unless required by law.
1.2 Conventions used
Notices which do not relate to safety are indicated in these instructions with a symbol:
Triangular notice symbol
Explanations of warning notices
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moder-
ate injury.
NOTICE
NOTICE is used to address practices which are not related to personal injury but may result in
damage to the product or surroundings.

Safety notices CONTROL UNIT HE-300
6 79822(-)
2. Safety notices
2.1 Proper and intended usage
The CONTROL UNIT HE-300 is intended for use:
•as a control unit for suitable DewertOkin drive systems,
•for HOME applications (in beds, reclining chairs, etc.),
•with the HE-300 SMPS power supply.
CAUTION
Risk of accident
This CONTROL UNIT HE-300 should only be used for the applications described above. Any
other use is forbidden. Improper usage can lead to accidents or destruction of the unit. Such
non-approved applications will lead immediately to the expiration of all guarantee and warranty
claims on the part of the end-product manufacturer against the manufacturer.
2.1.1 Improper usage
Be sure to follow the notices below concerning improper usage. You should include them in your
product manual in order to inform the users of your end product.
The CONTROL UNIT HE-300 should not be used:
•in any environment where combustible or explosive gases or vapours (e.g., anaesthesiology)
may be present,
•in the proximity of open fires or other heat sources (such as furnaces, ovens or direct sunlight),
•as a power source for toys or games,
•in any application that will be cleaned with an automated washing system,
•in a moist environment, or
•outdoors.
The CONTROL UNIT HE-300 can be used by children of 8 years and older, persons with reduced
physical, sensory or mental capabilities, or persons with lack of experience or knowledge when
they are supervised or instructed concerning the safe use of the device and when they understand
the resulting risks. Do not allow children to play with this device. The cleaning and user mainte-
nance must not be carried out by children without supervision.
You should only use spare parts which have been manufactured or approved by DewertOkin.
Only these parts will guarantee a sufficient level of safety.

CONTROL UNIT HE-300 Safety notices
79822(-) 7
2.2 Selection and qualification of personnel
This CONTROL UNIT HE-300 should only be installed into the end product by someone who has
completed training in electronic motor assembly or has equivalent qualifications.
You should only install the CONTROL UNIT HE-300 when you are qualified to do so. Otherwise, a
properly qualified person should be found for this task.
2.2.1 Electrical safety
CAUTION
Electric shock
Be careful; there is a risk of electrical shock! Before installing, make sure that you disconnect the
external DewertOkin power supply for the CONTROL UNIT HE-300 from the power outlet!
The CONTROL UNIT HE-300 should not be opened! You must properly dispose of malfunctioning
or broken units.

Safety notices CONTROL UNIT HE-300
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2.3 Ratings plate
The ratings plate shown is an example; The specifications for your CONTROL UNIT HE-300
may differ from this illustration.
Figure 1 Ratings plate for the CONTROL UNIT HE-300 (example)
HE-300 Model name
xxxxx Article number
24 - 29V Input voltage
Max. 5.00 A Current consumption
Duty cycle: 2 min ON /18 min OFF Mode of operation
2.40 GHz Radio frequency
Prod.date Calendar week / year
Serial-No. CONTROL UNIT HE-300 serial number
IP20 Protection degree
VRx Software version
Use in dry rooms only!
Conformity mark
Follow all special disposal instructions!

CONTROL UNIT HE-300 Possible combinations
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3. Possible combinations
The CONTROL UNIT HE-300 can be used together with multiple individual drives, massage mo-
tors and accessories that have been approved by DewertOkin.
A tailored system consists of the combination of control unit, single drive, massage motor, accesso-
ries, and hand-held remote.
DewertOkin has separate system instruction manuals containing the additional information and in-
structions needed for these systems.
Detailed information on combination possibilities can be requested directly from DewertOkin.

Description CONTROL UNIT HE-300
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4. Description
The CONTROL UNIT HE-300 is a control unit and power supply for one or more DewertOkin
drives. An external DewertOkin power supply unit is used to connect the CONTROL UNIT HE-300
to the mains power. The CONTROL UNIT HE-300 is equipped with built-in radio receiver.
4.1 Components
The housing of the CONTROL UNIT HE-300 has a connection for an external DewertOkin power
supply, as well as connections for single drives, massage motors and various accessories (refer to
Chapter 3, "Possible combinations").
Figure 2 Control Unit HE-300
A Cable connection for the POWER
SUPPLY HE-300 SMPS
B Floor lighting (UBB)
C Connection for single drives
(sockets 2 - 6)
D Connection for massage motors (sockets 7 - 8)
E DewertOkin interface FurniBus ver-
sion), e.g. sync cable, Bluetooth®re-
ceiver (socket 9)
F Connection for external illumination
B
C
A
B D
2 3 4 5 6 7 8 9
FE

CONTROL UNIT HE-300 Technical specifications
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5. Technical specifications
Input voltage 24 – 29 V
Current consumption at nominal opera-
tions
Max. 5 A in intermittent duty, 2 min. ON / 18 min.
OFF
Max. 1.5 A continuous duty (massage motors, Blue-
tooth®receiver, etc. on sockets 7 - 10)
Mode of operations1Intermittent duty 2 min./18 min.
Protection class III
Radio frequency 2.4 GHz
Protection degree IP20
Floor lighting
Light emitted from diodes Laser class 1 (EN 60825-1:1994)
Dimensions and weight
Length x width x height 299 mm x 86 mm x 43 mm
Weight Approx. 500 g
Ambient conditions for operation,
storage and transport
Transport / storage temperature From -20 °C to +50 °C
From -4 °F to +122 °F
Operating temperature From +10 °C to +40 °C
From +50 °F to +104 °F
Relative humidity From 30% to 75%
Air pressure From 800 hPa to 1060 hPa
Height < 2000 m
1Mode of operation: intermittent duty 2 min./18 min. This means that after the unit is operated with its rated
load for up to two minutes it must then be paused for 18 minutes. The system can malfunction if this pause
is not observed!

Technical specifications CONTROL UNIT HE-300
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Figure 3 Dimensions of the CONTROL UNIT HE-300, top view (in mm)
Figure 4 Dimensions of the CONTROL UNIT HE-300, side view (in mm)
43
299
86

CONTROL UNIT HE-300 Installation
79822(-) 13
6. Installation
6.1 Safety notices to observe during installation
Basic safety rules must be followed in order to ensure that the end product can be continually op-
erated in a safe manner. These rules must be observed while using the end product and while in-
stalling the CONTROL UNIT HE-300 in the end product.
6.1.1 Ensuring operational reliability during installation
The safety and reliability of the end product containing DewertOkin components can be ensured by
using the proper construction methods as described below.
6.2 Installation procedure
Before installing and connecting the CONTROL UNIT HE-300, make sure that you are observing
all of the safety notices found in the "Safety notices to observe during installation" section.
6.2.1 Mounting the CONTROL UNIT HE-300 to the end product
Four screws should be used at the four mounting points to attach the CONTROL UNIT HE-300 to
the end product.
The drilling dimensions shown in Figure 5 only illustrate an example and are not necessarily au-
thoritative for all applications.
Figure 5 Drilling dimensions (example): Mounting points on the CONTROL UNIT HE-300,
(in mm)
CAUTION
You should only connect and disconnect the cables when they are completely disconnected from
any live current!
Screw the control unit onto the end product (as shown in Figure 6 ). Use the mounting holes shown
in Figure 5 located on the control unit. Use screws meeting the requirements of DIN 7981 with 4.2
mm diameter and of suitable length (5 mm plus the screw-in depth into the end product, screw
head: 8.2 mm diameter).
Proceed with the installation as follows:
34
265.5

Installation CONTROL UNIT HE-300
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1 Mark the holes and drill the four screw points in the end product.
2 Tighten the screws so that they project slightly out of your end product.
3 Put the CONTROL UNIT HE-300 onto the four screws at the four mounting points.
4 Pull the CONTROL UNIT HE-300 gently in the direction shown by the arrow.
5 Tighten the screws enough so that the CONTROL UNIT HE-300 cannot be moved.
Figure 6 Installing the CONTROL UNIT HE-300
1
3 4
2

CONTROL UNIT HE-300 Installation
79822(-) 15
6.2.2 Electrical connection
CAUTION
Electric shock
Electrical components should be connected or disconnected only when the power supply cord is
unplugged.
There is a delay after the supply voltage is applied before the device actually turns on. Wait at
least 10 seconds before initial commissioning.
Routing the electrical cables
When routing the cables, be sure that:
•the cables cannot get jammed,
•no mechanical load (such as pulling, pushing or bending) will be put on the cables, and
•the cables cannot be damaged in any way.
Fasten all cables (especially the connecting cables) to the end product using sufficient kink preven-
tion methods. Be sure that the design of the end product prevents the connecting cables from com-
ing into contact with the floor during transport.
6.2.3 Connecting to the POWER SUPPLY HE-300 SMPS
1 Connect the CONTROL UNIT HE-300 to the external DewertOkin POWER SUPPLY, as shown
in Figure 7 . Use the proper DewertOkin cable for this connection.
2 Insert the cable plug until you hear it snap in.
Figure 7 Example: Connecting to the POWER SUPPLY HE-300 SMPS

Information about creating your Operating Manual CONTROL UNIT HE-300
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7. Information about creating your Operating Manual
The factual information contained within may be used when you are creating the end-product man-
ual. The installation instructions do not contain all information required for the safe operation of the
end product. They only describe the assembly and operation of the CONTROL UNIT HE-300 as a
partially assembled piece of machinery.
When creating the operating instructions, remember that the installation instructions are in-
tended for qualified specialists and are not for typical users of the end product.
7.1 General information
You should only connect drives, massage motors and accessories from DewertOkin to the
CONTROL UNIT HE-300. Only DewertOkin components have been verified to work when com-
bined together.
Avoiding damage caused by the floor lighting
CAUTION
Risk of accident
Do not look directly into this light and do not point the light into other people's eyes.
Delayed start-up
After plugging the power plug into the power outlet:
There is a delay after the supply voltage is applied before the device actually turns on. Wait at
least 10 seconds before initial commissioning.
Avoiding electrical risks
CAUTION
Electric shock
Make sure that all live (current-carrying) components and connections on the control unit cannot
be touched.

CONTROL UNIT HE-300 Information about creating your Operating Manual
79822(-) 17
Power-on time / intermittent operations
The CONTROL UNIT HE-300 has been designed for intermittent operations. Intermittent operation
is an operational mode where the drive must pause after a specified maximum period of operation
(power-on time). This protects the drive from overheating. Extreme overheating can cause a mal-
function.
The ratings plate specifies the maximum power-on time and the required pause intervals.
Avoiding electrical risks
CAUTION
Risk of accident
Please follow these operating instructions carefully. You could be injured by fire or electrical
shock if you do not follow these assembly instructions.
Emergency shut off of a connected drive or CONTROL UNIT HE-300
In an emergency, disconnect the power supply unit's power plug in order to shut off the connected
drive. The power plug and the pluggable unit must always be accessible during operations so that it
is possible to shut down the drive or CONTROL UNIT HE-300 at any time.
Avoiding cable damage
Be sure that your operating instructions inform the user about the possible cable risks.
CAUTION
Risk of accident
The cables (particularly the connecting cable) should not be run over. In order to prevent injuries
or damage to the drive and CONTROL UNIT HE-300, no mechanical strain should be placed on
the cables.

Troubleshooting CONTROL UNIT HE-300
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8. Troubleshooting
8.1 CONTROL UNIT HE-300 / DewertOkin POWER SUPPLY
This chapter describes troubleshooting methods for fixing problems. If you experience an error that
is not listed in this table, please contact your supplier.
Only qualified specialists who have received electrician training should carry out troubleshooting
and repairs.
Problem Possible cause Solution
The drive, accessory
or control unit is not
functioning.
There is no mains supply voltage. Connect the mains power.
Connecting cable between the
CONTROL UNIT HE-300 and the
HE-300 SMPS power supply
The drive, accessory or control unit
is defective.
Please contact your supplier or
sales agent.
The hand-held remote control has
not been programmed with the
teach-in.
Carry out the teach-in routine for
the hand-held remote.
The hand-held remote batteries are
empty.
Replace the batteries.
The drives or mas-
sage motors are sud-
denly not capable of
movement.
The floor lighting is
not functioning.
The overheating protection or sys-
tem protection has been triggered.
Remove the overload (change or
remove the load).
Allow the system to rest for 20 to
30 minutes with the mains power
unplugged.
If this does not resolve the prob-
lem, contact your supplier or dis-
tributor.
The unit's fuse may have been trig-
gered.
Please contact your supplier or
sales agent.
The hand-held remote batteries are
empty.
Replace the batteries.
Radio interference Try to re-establish the wireless
connection.
There is no mains supply voltage. Connect the mains power.
A cable has been disconnected (to
the mains power, massage motors,
drives or accessory).
Check the cables and reinsert
them, if required.

CONTROL UNIT HE-300 Maintenance
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9. Maintenance
You should only use spare parts which have been manufactured or approved by DewertOkin.
Only these parts will guarantee a sufficient level of safety.
9.1 Maintenance
Type of check Explanation Time interval
Check the function and safety
of the electrical system.
A qualified electrician should carry
out this inspection. (Refer to the
"Electrical connection" section in
the "Installation" Chapter.)
Periodic inspections can
be carried out at intervals
based on the risk as-
sessment which you con-
duct for your end product.
Look over the housing periodi-
cally for any signs of damage.
Check the housing for breaks or
cracks.
At least every six months.
Look over the plug-in connec-
tions and electrical access
points for signs of damage.
Check that all electrical cables
and connections are firmly seated
and correctly positioned.
At least every six months.
Look over the cables for any
signs of damage.
Check the connecting cables for
pinching or shearing. Also check
the strain relief and kink protec-
tion mechanisms, in particular af-
ter any mechanical load.
At least every six months.
9.2 Cleaning and care
The CONTROL UNIT HE-300 was designed so that it would be easy to clean. Its smooth surfaces
simplify the cleaning process.
Clean the CONTROL UNIT HE-300 as needed using a dry cloth.
NOTICE
•Always disconnect the mains power plug from the DewertOkin POWER SUPPLY before you
start to clean it.
•Never clean the CONTROL UNIT HE-300 in an automated washing system or with a high-
pressure cleaner. Do not allow fluids to penetrate the lighting. Damage to the system could
result.
•Do not use a cleanser that contains benzene, alcohol or similar solvents.
•Be sure that you do not damage the connecting cables during the cleaning.

Disposal CONTROL UNIT HE-300
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10. Disposal
10.1 Packaging material
The packaging material should be sorted into recyclable components and then disposed of in ac-
cordance with the appropriate national environmental regulations (in Germany according to the re-
cycling law KrWG from 01.06.2012; internationally according to the EU Directive 2008/98/EC
(Waste Framework Directive WFD as of 12.12.2008)).
10.2 Components in the control unit
The CONTROL UNIT HE-300 consists of electronic components, cables and metal and plastic
parts. You should observe all corresponding national and regional environmental regulations when
disposing of the system.
The disposal of the end product is regulated in Germany by Elektro-G, internationally by the EU
Directive 2012/19/EC (WEEE), or by any applicable national laws and regulations.
The CONTROL UNIT HE-300 should not be disposed of with normal household waste!
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