18
19
4
15
6. Attach the lower wing to the fuselage as picture.
8. When you are sure that everything is aligned
correctly, mix up a generous amount of 30
minute epoxy. Apply a thin layer to the bottom
of the stabilizer mounting area and to the stabilizer
mounting platform sides in the fuselage. Insert
the stabilizer in place and re-align. Double
check all of your measurements one more time
before the epoxy cures. Remove any excess
epoxy using a paper towel and rubbing alcohol
and hold the stabilizer in place with T-pins or
masking tape.
7. Test the position of the elevator and adjust it as
shown.
16
Screw
9. After the epoxy has fully cured, remove the
masking tape or T-pins used to hold the
stabilizer in place and carefully inspect the glue
joints. Use more epoxy to fill in any gaps that
were not filled previously and clean up the
excess using a paper towel and rubbing alcohol.
1. Remove the covering of the vertical.
2. Mark the shape of the vertical onto the top of the
horizontal.
17
INSTALLING THE VERTICAL STABILIZER
AND TAIL GEAR
26
27
28
24
25
20
5
4. Prepare the tail gear as shown.
5. Trim a channel and drill a hole onto the Rudder
for tail gear as picture below.
1. Remove the covering.
2. Install the wheel and secure it.
3. Install the landing gear and secure it.
6. Insert the Rudder to the vertical stabilizer and
glue the hinge, and the tail gear in place.
7. Glue the vertical stabilizer to the fuselage.
8. Secure the tail gear.
3. Remove the covering
INSTALLING THE LANDING GEAR
21
60mm
25mm
12
10
11
Screw
Screw 5. Remove the stabilizer. Using the lines you just
drew as a guide, carefully remove the covering
from between them using a modeling knife.
When cutting through the covering to remove it,
cut with only enough pressure to only cut
through the covering it's self. Cutting into the
balsa structure may weaken it. This could lead
to possible failure during flight.
14
4. With the horizontal stabilizer correctly aligned,
mark the shape of the fuselage onto the bottom
and into the top of the horizontal stabilizer
using
a water soluble/ non-permanent felt-tip pen.
2. Draw a center line onto the horizontal stabilizer
and slide it into the fuselage.
3. Check the fit of the horizontal stabilizer in its
slot. Make sure the horizontal stabilizer is
square and centered to the fuselage by taking
measurements, but don't glue anything yet.
- Secure the wing using four nylon screws.
13
INSTALLING THE HORIZONTAL STABILIZER
1. Using a modeling knife, cut away the covering
from the fuselage for the stabilizer and remove it.
JOINING THE upper WING HALVES
- Slide the left and right wing to the center wing
using the aluminum tube diheral.
9. Repeat step # 4 - # 8 to install the second
aileron linkage. After both linkages are
completed, connect both of the aileron servo
leads using a Y-harness you have purchased
separately.
9
To the cowl
Silicone Tube
8
To the cowl
3
TOOLS AND SUPPLIES NEEDED.
• Medium C/A glue.
• 30 minute epoxy.
• 6 minute epoxy.
• Hand or electric drill.
• Assorted drill bits.
• Modeling knife.
• Straight edge ruler.
• 2 bender plier.
• Wire cutters.
• Masking tape.
• Thread lock.
• Paper towels.
• Rubbing alcohol
SUGGESTION
To avoid scratching your new airplane, do not unwrap
the pieces until they are needed for assembly. Cover
your workbench with an old towel or brown paper,
both to protect the aircraft and to protect the table.
Keep a couple of jars or bowls handy to hold the
small parts after you open the bag.
NOTE:
Please trial fit all the parts. Make sure you have the
correct parts and that they fit and are aligned properly
before gluing! This will assure proper assembly. The
TIGER MOTH .46-.55 SCALE 1:6 ¼ ARF is hand
made from natural materials, every plane is unique
and minor adjustments may have to be made.
However, you should find the fit superior and
assembly simple.
The painted and plastic parts used in this kit are fuel
proof. However, they are not tolerant of many harsh
chemicals including the following: paint thinner, C/A
glue accelerator, C/Aglue debonder and acetone. Do
not let these chemicals come in contact with the
colors on the covering and the plastic parts.
SAFETY PRECAUTION:
• This is not a toy
• Be sure that no other flyers are using your radio
frequency.
• Do not smoke near fuel
• Store fuel in a cool, dry place, away from
children and pets.
• Wear safety glasses.
• The glow plug clip must be securely attached to
the glow plug.
• Do not flip the propeller with your fingers.
• Keeplooseclothingandwiresawayfromthepropeller.
• Do not start the engine if people are near. Do not
stand in line with the side of the propeller.
• Make engine adjustments from behind the propeller
only. Do not reach around the spinning propeller.
1
3. Place the servo into the servo tray. Center the
servo within the tray and drill 1,6mm pilot holes
through the block of wood for each of the four
mounting screws provided with the servo.
Remove the covering
1
INSTALLING THE AILERON SERVOS
1. Install the rubber grommets and brass eyelets
onto the aileron servo.
2. Using a modeling knife, remove the covering
from over the pre-cut servo arm exit hole on the
aileron servo tray / hatch. This hole will allow
the servo arm to pass through when installing
the aileron pushrods.
2
4. Using the thread as a guide and using masking
tape, tape the servo lead to the end of the
thread: carefully pull the thread out. When you
have pulled the servo lead out, remove the
masking tape and the servo lead from the
thread.
Servo lead
3
48
10
12. Using a pliers, carefully make a 90 degree
bend up at the mark made. Cut off excess wire,
leaving about 8mm beyond the bend.
13. Insert the 90 degree bend up through the hole
in the servo arm. Install one nylon snap keeper
over the wire to secure it to the arm. Install the
servo arm retaining screw and remove the
masking tape from the rudder.
14.Using thick CA glue, secure the pushrod
sleeves to the pushrod sleeve guide.
!
INSTALLING THE THROTTLE
1. Install one adjustable metal connector through
the third hole out from the center of one servo
arm, enlarge the hole in the servo arm using a
2mm drill bit to accommodate the servo
connector. Remove the excess material from
the arm.
After installing the adjustable metal connector
apply a small drop of thin C/A to the bottom
nut. This will prevent the connector from
loosening during flight.
2. Plug the throttle servo into the receiver and turn
on the radio system. Check to ensure that the
throttle servo output shaft is moving in the
correct direction. When the throttle stick is
moved forward from idle to full throttle, the
throttle barrel should also open and close using
this motion. If not, reverse the direction of the
servo, using the transmitter.
3. Slide the adjustable metal connector / servo
arm assembly over the plain end of the
pushrod wire. Position the throttle stick and the
throttle trim at their lowest positions.
4. Manually push the carburator barrel fully
closed. Angle the arm back about 45 degree
from center and attach the servo arm onto the
servo. With the carburator barrel fully closed,
tighte the set screw in the adjustable metal
connector.
5. Remove the excess throttle pushrod wire using
wire cutters and install the servo arm retaining
screw.
46
!
MOUNTING THE COWL
1. Remove the muffler and needle valve assembly
from the engine. Slide the fiberglass cowl over
the engine.
2. Measure and mark the locations to be cut out
for engine head clearance, needle valve,
muffler. Remove the cowl and make these
cutouts using a rotary tool with a cutting disc
and a rotary sanding drum attachment.
3. Slide the cowl back into place. Align the front of
the cowl with the crankshaft of the engine. The
front of the cowl should be positioned so the
crankshaft is in the middle of the precut
opening. Hold the cowl firmly in place using
several pieces of masking tape.
4. While holding the cowl firmly in position, drill
four 1,6mm pilot holes through both the cowl
and the side edges of the firewall.
5. Using a 3mm drill bit, enlarge the four holes in
the cowling.
Enlarging the holes through the cowl will prevent
the fiberglass from splitting when the mounting
screws are installed.
6. Slide the cowl back over the engine and secure it
in place using four 3mm x 12mm wood screws.
7. Install the muffler. Connect the fuel and pressure
lines to the carburator, muffler and fuel filler
valve. Tighten the screws completely.
47
2. Install two aluminum plate to the lower wing.
11
INSTALLING THE WING
1. Two holes are ready mark on the Top side of
the wing.
53
Screw
49
50
Cowl area cutout
for proper airflow
to carburetor.
2. Cut out the switch hole using a modeling knife.
Use a 2mm drill bit and drill out the two
mounting holes through the fuselage side.
3. Secure the switch in place using the two
machine screws provided with the radio system.
INSTALLING THE SWITCH
1. The switch should be mounted on the fuselage
side, opposite the muffler, close enough to the
receiver so the lead will reach. Use the face
plate of the switch cut out and locate the
mounting holes.
2. Wrap the receiver and battery pack in the
protective foam to protect them from vibration.
Use a rubber band or masking tape to hold the
foam in place.
INSTALLING THE RECEIVER AND BATTERY
1. Plug the servo leads and the switch lead into
the receiver. You may want to plug an aileron
extension into the receiver to make plugging in
the aileron servo lead easier when you are
installing the wing. Plug the battery pack lead
into the switch.
51
Receiver Battery
Switch
52
72
Glue with epoxy Pilot
Canopy
13
65
Screw
Aluminum plate
Wing
strut
Front
67
Long
Short
Front
69
71
9. Install the cable.
10. Install the cable.
11. Install the cable.
INSTALLING THE CANOPY and PILOT
BALANCING
1. It is critical that your airplane be balanced
correctly. Improper balance will cause your
plane to lose control and crash.
THE CENTER OF GRAVITY IS LOCATED 90mm
BACK FROM THE LEADING EDGE OF THE
UPPER WING, AT THE FUSELAGE.
2. Mount the wing to the fuselage. Using a couple
of pieces of masking tape, place them on the
top side of the wing 90mm back from the
leading edge, at the fuselage sides.
3. Lift the airplane. Place your fingers on the
masking tape and carefully lift the plane .
4. If the nose of the plane falls, the plane is heavy
nose. To correct this first move the battery pack
further back in the fuselage. If this is not
possible or does not correct it, stick small
amounts of lead weight on the fuselage under
the horizontal stabilizer. If the tail of the plane
falls, the plane is tail heavy. To correct this,
move the battery and receiver forward or if this
is not possible, stick weight into the firewall.
When balanced correctly, the airplane should
sit level or slightly nose down when you lift it up
with your fingers.
90mm
90mm
Instruction Manual
SPECIFICATION
- Wingspan: 1404mm (55.3in)
- Length: 1134mm (44. 6 in)
- Flying weight: 3.2-3.4 kg
- Covering type: Genuine ORACOVER®
- Spinner size: scale type (not included)
- Radio: 4 channel minimum (not included)
- Servo: 2 aileron; 1 elevator; 1 rudder;
1 throttle (not included)
- Recommended receiver battery:
4.8-6V / 800-1200mAh NiMH (not included)
- Propeller: suit with your engine
- Engine: .46-.55 / 2-stroke or .52/4-stroke
glow engine (not included)
- Motor: brushless outrunner 1000-1400 W,
480 KV (not included)
- Gravity CG: 90 mm (3.5 in) Back from the
leading edge of the upper wing, at the fuselage
- Control throw Ailerons: Low: 10mm up/down,
10% expo; High: 12mm up/down, 10% expo
- Control throw Elevators: Low: 8mm up/down,
12% expo; High: 10mm up/down, 12% expo
- Control throw Rudder: Low: 25mm right/left,
15% expo; High: 40mm right/left, 15% expo
- Experience level: Intermediate
- Plane type: Scale Civilian
RECOMMENDED MOTOR AND BATTERY SET UP
- Motor: RIMFIRE .46-.55 (not included)
- Lipo cell: 6 cells / 4000 – 5500mAh (not included)
- Esc: 50-70A (not included) 6
3. Repeat step # 1 - # 2 to install the control horn
on the opposite aileron.
2. Attach the clevis to the outer hole in the control
horn. Install a silicone tube on the clevis.
3. Locate one nylon servo arm, and using wire
cutters, remove all but one of the arms. Using a
2mm drill bit, enlarge the third hole out from the
center of the arm to accommodate the aileron
pushrod wire.
4. Plug the aileron servo into the receiver and
center the servo. Install the servo arm onto the
servo. The servo arm should be perpendicular
to the servo and point toward the middle of the
wing.
5. Center the aileron and hold it in place using a
couple of pieces of masking tape.
6. With the aileron and aileron servo centered,
carefully place a mark on the aileron pushrod
wire where it crosses the hole in the servo arm.
7. Using pliers, carefully make a 90 degree bend
down at the mark made. Cut off the excess
wire, leaving about 4mm beyond the bend.
8. Insert the 90 degree bend down through the
hole in the servo arm. Install one nylon snap
keeper over the wire to secure it to the arm.
Install the servo arm retaining screw and
remove the masking tape from the aileron.
INSTALLING THE AILERON LINKAGES
1. Working with the aileron linkage for now, thread
one nylon clevis at least 14 turns onto one of
the 2mm x 180mm threaded wires.
7
INSTALLING THE CONTROL HORNS
1. One aileron control horn in positioned on each
aileron. Using a ruler and a pen, locate and
mark the location of the control horn. It should
be mounted on the bottom side of the aileron at
the leading edge, in line with the aileron
pushrod.
2. Drill two holes through the aileron using the
control horn as a guide and screw the control
horn in place.
RIGHT WRONG
6. Repeat step # 2 - # 5 to install the second
aileron servo in the opposite wing half.
5. Place the aileron servo tray / hatch into the
servo box on the bottom of the wing and drill
1,6mm pilot holes through the tray and the
servo box for each of the four mounting screws.
Secure the servo tray in place using the
mounting screws provided ( 2mm x 12mm ).
4
To the cowl
5
To the cowl
2
1. We highly recommend setting up a plane using
the control throws listed.
2. The control throws should be measured at the
widest point of each control surface.
3. Check to be sure the control surfaces move in
the correct directions.
Ailerons : 10mm up 10mm down
Elevator: 8mm up 8mm down
Rudder : 25mm right 25mm left
Elevator Control
Aileron Control
10mm
10mm
Rudder Control
25mm
25mm
8mm
8mm
CONTROL THROWS
FLIGHT PREPARATION PRE FLIGHT CHECK
LATERAL BALANCE
1. Completely charge your transmitter and receiver
batteries before your first day of flying.
2. Check every bolt and every glue joint in your
plane to ensure that everything is tight and well
bonded.
3. Double check the balance of the airplane.
4. Check the control surface.
5. Check the receiver antenna . It should be fully
extended and not coiled up inside the fuselage.
6. Properly balance the propeller.
15
After you have balanced a plane on the C.G.
You should laterally balance it. Doing this will
help the airplane track straighter.
1. Turn the airplane upside down. Attach one loop
of heavy string to the engine crankshaft and
one to the tail wheel wire. With the wings level,
carefully lift the airplane by the string. This may
require two people to make it easier.
2. If one side of the wing fall, that side is heavier
than the opposite. Add small amounts of lead
weight to the bottom side of the lighter wing
half's wing tip. Follow this procedure until the
wing stays level when you lift the airplane.
!
To carburator
To muffler
To vent Tube 38
37
39
Elevator servo
Rudder servo Throttle servo
SERVO INSTALLATION
INSTALLING THE FUSELAGE SERVOS
1. Install the rubber grommets and brass collets
into the elevator, rudder and throttle servos.
Test fit the servos into the servo tray. Trim the
tray if necessary to fit your servos
2. Mount the servos to the tray using the mounting
screws provided with your radio system.
INSTALLING THE ELEVATOR PUSHROD
1. Locate the pushrod exit slot on the right side
and left side of the fuselage. It is located
slightly ahead and below the horizontal
stabilizer.
2. Carefully cut away the covering material from
the slot.
3. Working from inside the fuselage, slide the
threaded end of the pushrod until it reaches the
exit slot. Carefully reach in with a small screw
driver and guide the pushrod out of the exit slot.
4. Install the clevis on the elevator pushrod. Make
sure 6mm of thread shows inside the clevis.
5. The control horn should be mounted on the
bottom, left side and right side of the elevator at
the leading edge, in line with the elevator
pushrod.
6. Drill two holes through the elevator using the
control horn as a guide and screw the control
horn in place.
41
Control horn Control horn
40
Control horn elevator
8
!
Blow through one of the lines to ensure the fuel
lines have not become kinked inside the fuel
tank compartment. Air should flow through easily.
Do not secure the tank into place permanently
until after balancing the airplane. You may
need to remove the tank to mount the battery in
the fuel tank compartment.
9. To secure the fuel tank in place, apply a bead of
silicon sealer to the forward area of the tank,
where it exits the fuselage behind the engine
mounting box and to the rear of the tank at the
forward bulkhead.
10.Secure the fuel tank.
7. Attach clevis to the third hole in the control
horn. Install a silicone tube on the clevis.
8. Locate one nylon servo arm, and using wire
cutters, remove all but one of the arms using a
2mm drill bit, enlarge the third hole out from the
center to accommodate the rudder pushrod
wire.
9. Plug the rudder servo into the receiver and
center the servo. Install the servo arm onto the
servo.
10. Center the rudder and hold it in place using a
piece of masking tape.
11. With the rudder and rudder servo centered,
carefully place a mark on the rudder pushrod
wire where it crosses the hole in the servo arm.
44
Control horn
45
Silicone tube
9
7. Attach clevis to the third hole in the control
horn. Install a silicone tube on the clevis.
8. Locate one nylon servo arm, and using wire
cutters, remove all but one of the arms. Using a
2mm drill bit, enlarge the third hole out from the
center to accommodate the elevator pushrod
wire.
9. Plug the elevator servo into the receiver and
center the servo. Install the servo arm onto the
servo. The servo arm should be perpendicular
to the servo and point toward the middle of the
fuselage.
10. Be sure both elevator halves are flat. Center
both elevator halves and hold them in place
using a couple of pieces of masking tape.
11. Connect two elevator purshord to the metal
domino connector and secure it. Insert the wire
pushrod into the metal domino connector and
secure it.
12. With the elevator halves and elevator servo
centered, carefully place a mark on the elevator
pushrod wire where it crosses the hole in the
servo arm.
13. Using pliers, carefully make a 90 degree bend
up at the mark made. Cut off the excess wire,
leaving about 8mm beyond the bend.
14. Insert the 90 degree bend up through the hole
in the servo arm, install one nylon snap keeper
over the wire to secure it to the arm. Install the
servo arm retaining screw and remove the
masking tape the elevator halves.
15. Using thick CA glue, secure the pushrod
sleeves to the pushrod sleeve guide.
43
Metal domino
42
Silicone tube Silicone tube
INSTALLING THE RUDDER PUSHROD
1. Locate the pushrod exit slot on the left of the
fuselage.
2. Carefully cut away the covering material from
the slot.
3. Working from inside the fuselage, slide the
threaded end of the remaining pushrod down
the inside of the fuselage until the pushrod
reaches the exit slot. Carefully reach in with a
small screw driver and guide the pushrod out of
the exit slot.
4. Install the clevis on the rudder pushrod. Make
sure 6mm of thread shows inside the clevis.
5. The control horn should be mounted on the left
side of the rudder at the leading edge, in line
with the rudder pushrod.
6. Drill two holes through the rudder using the
control horn as a guide and screw the control
horn in place.
29
6
4. Attach and glue the plastic cover for the landing
gear.
ENGINE INSTALLATION
INSTALLING THE THROTTLE PUSHROD HOUSING
1. Install the engine mount into the fire wall using
4mm x 25mm screw.
2. Place the engine into the engine mount and
align it properly with the front of the cowling.
The distance from the firewall to the front of the
engine thrust washer should 110mm.
If your engine is equipped with a remote needle
valve, we suggest installing it into the engine at
this time.
3. When satisfied with the alignment of the engine,
use a pencil and mark the mounting hole
location onto the firewall, where the throttle
pushrod will exit.
4. Now, remove the engine. Using a 5mm drill bit,
drill holes through the firewall and the forward
bulkhead at the marks made.
5. Slide the pushrod housing through the hole in
the firewall, through the hole in the forward
bulkhead, and into the servo compartment.
6. Apply a couple of drops of thin C/A to the
pushrod housing where it exits the firewall and
where it passes through the forward bulkhead.
This will secure the housing in place.
7. Using a modeling knife, cut off the nylon pushrod
housing 26mm in front of the servo tray.
INSTALLING THE ENGINE
1. Locate the long piece of wire used for the
throttle pushrod. One end of the wire has been
pre-bend in to a "Z" bend at the factory. This
"Z" bend should be inserted into the throttle
arm of the engine when the engine is fitted onto
the engine mount. Fit the engine to the engine
mount using the screws provided.
!
30
110mm
INSTALLING THE MOTOR AND BATTERY
This model can fly with electric, here is our
recommended for set up the system.
- Motor brushless: Rimfire .46 - .55
- Lipo cells: 6 cells / 4000 - 5500 mAh.
- ESC: 50A - 70A.
Installing the electric motor
32
31
60mm
35mm
16mm
Silicone glue
5. Test fit the stopper assembly into the tank. It
may be necessary to remove some of the
flashing around the tank opening using a
modeling knife. If flashing is present, make
sure none of it falls into the tank.
6. When satisfied with the alignment of the stopper
assembly tighten the 3mm x 20mm machine
screw until the rubber stopper expands and
seals the tank opening. Do not over tighten the
assembly as this could cause the tank to split.
7. Using a modeling knife, cut 3 lengths of fuel line
150mm long. Connect 2 lines to the 2 vent
tubes and 1 line to the fuel pickup tube in the
stopper.
8. Feed three lines through the fuel tank
compartment and through the pre-drilled hole in
the firewall. Pull the lines out from behind the
engine, while guiding the fuel tank into place.
Push the fuel tank as far forward as possible,
the front of the tank should just about touch the
back of the firewall.
7
FUEL TANK
INSTALLING THE STOPPER ASSEMBLY
1.
The stopper has been pre-assembled at the factory.
2. Using a modeling knife, cut one length of silicon
fuel line (the length of silicon fuel line is
calculated by how the weighted clunk should
rest about 8mm away from the rear of the tank
and move freely inside the tank). Connect one
end of the line to the weighted clunk and the
other end to the nylon pick up tube in the
stopper.
3. Carefully bend the second nylon tube up at a 45
degree angle (using a cigarette lighter). This
tube will be the vent tube to the muffler.
4. Carefully bend the third nylon tube down at a 45
degree angle (using a cigarette lighter). This
tube will be vent tube to the fueling valve
When the stopper assembly is installed in the
tank, the top of the vent tube should rest just
below the top surface of the tank. It should not
touch the top of the tank.
!
8
34
35
ESC
33
Screw
36
Battery
55
Screw
64
Long
Short
62
Metal strap
Screw
59
Aluminum plate
57
Screw
61
Screw
3. Install the metal strap to the lower wing as
picture below.
4. Install four metal strap into the upper wing as
picture below.
7. Install the upper wing to the wing strut.
8. Install two wing strut to the both wing.
6. Install the wing strut as picture below.
5. Install two metal strap to the upper wing as
picture below.
12
LOCATION OF WING STRUT
23
C.A glue
C.A glue
Nylon strap
Zip tie
14
Screw
Screw
Screw
Remove the covering
Remove the covering
Remove the covering
Remove the covering
Remove the covering
22
Make a slot
20mm
TIGER MOTH
Instruction Manual TIGER MOTH
Instruction Manual TIGER MOTH
Instruction Manual TIGER MOTH
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Instruction Manual TIGER MOTH
Instruction Manual TIGER MOTH
Instruction Manual
TIGER MOTH
Instruction Manual TIGER MOTH
Instruction Manual TIGER MOTH
Instruction Manual TIGER MOTH
Instruction Manual TIGER MOTH
Instruction Manual TIGER MOTH
Instruction Manual TIGER MOTH
Instruction Manual TIGER MOTH
Instruction Manual
54
56
Screw
58
Screw
60
Aluminum plate
63
Metal strap
66
68
70