Phuel 108-3108-HV0 User manual

OPS-3108 Rev E
Unit 17 Denmore Industrial Estate, Denmore Road, Bridge of Don, Aberdeen AB23 8JW
User Manual
Turnaround Sheave
108-3108-HV0/HV1

User Manual
Turnaround Sheave
108-3108-HV0
108-3108-HV1
OPS-3108 Rev E 1
Table of Contents
Revision History ...........................................................................................2
Safety...............................................................................................................3
1Introduction...............................................................................................4
1.1 General..............................................................................................4
1.2 Product Identification .........................................................................4
2Technical Specification .............................................................................5
3Technical Description ...............................................................................9
4Operation................................................................................................10
4.1 Pre Job ............................................................................................10
4.2 During Job .......................................................................................10
4.3 Post Job...........................................................................................10
4.4 Changing the Pulley Wheel .............................................................11
4.5 Fitting the Tool Catcher ...................................................................13
5Maintenance ...........................................................................................14
5.1 Introduction......................................................................................14
5.2 Schedule..........................................................................................14
5.3 Maintenance Record Sheet .............................................................16
6Testing....................................................................................................17
7Parts List and Drawings..........................................................................18
8Spares ....................................................................................................24
8.2 Optional Equipment .........................................................................24
Table 1: Technical Specification ......................................................................5
Table 2: Maintenance Record........................................................................16
Table 3: Part List for 108-3108-HV0 ..............................................................18
Table 4: Parts List for 108-3108-HV1.............................................................19
Table 5: Parts List for 108-4131-HV0.............................................................20
Table 6: Part List for Handling Kit 108-3508-SS0 ..........................................20
Table 7: Redress Kit Part No RDK-3108-HV0 ...............................................24
Table 8: Redress Kit Part No RDK-3108-HV1 ...............................................24
Table 9: Optional Equipment .........................................................................24
Table 10: Maximum Safe Riser Length for Given Line Pull..............................5
Figure 1: Turnaround Sheave Safety ...............................................................3
Figure 2: Specification drawing (dimensions in inches) ...................................6
Figure 3: Specification drawing (dimensions in mm)........................................7
Figure 4: Assembly & Disassembly Instructions ............................................15
Figure 5: Tool Catcher Adapter Assembly .....................................................20
Figure 6: Turnaround Sheave Assembly........................................................21
Figure 7: Alternative Wheel Part Nos.............................................................22
Figure 8: Handling Kit ....................................................................................23
Figure 9: Typical Hook-Up Arrangement..........................................................2

User Manual
Turnaround Sheave
108-3108-HV0
108-3108-HV1
OPS-3108 Rev E 2
Revision History
Issu
e, Release Date
Description
Rev A, 24 April 2010 Initial Issue
Rev B, 22 June 2010 Fitting Tool Catcher Added
Rev C, 13 June 2011 Tool Catcher Adaptor Assembly Added
Rev D, 17 Jan 2014 Corrected Pulley Wheel Part Nos
Rev E, 15 Jan 2015 Added Lift Declaration

User Manual
Turnaround Sheave
108-3108-HV0
108-3108-HV1
OPS-3108 Rev E 3
Safety
WARNING: Trapped air requires considerable time to compress and
when it is compressed is highly dangerous. It has enough stored
energy to separate parts with considerable force.
All pressure equipment has a particular pressure rating and care must be
taken to ensure that no item is used in a situation that may cause its working
pressure to be exceeded.
All personnel involved in pressure testing must be formally trained, competent
and utilise the appropriate PPE.
Ensure the identification plate is fitted and is displaying the correct information
as per the documentation supplied
This equipment and the equipment it is attached to is heavy never position
yourself below a suspended load
When lifting consider the effective balance point of the assembly and avoid
excessive bending at the end connections
Figure 1: Turnaround Sheave Safety
Avoid Excessive bending at
these points

User Manual
Turnaround Sheave
108-3108-HV0
108-3108-HV1
OPS-3108 Rev E 4
1 Introduction
1.1 General
The Phuel 20” Turnaround Sheave (TAS) was developed to maximise the
height available above the wellhead in situations where height is an issue.
The Phuel TAS is designed for 10,000psi working pressure and H2S service
and can be offered with a Phuel Iris Tool catcher built in. It can be dressed for
any size of line up to 7/16” dia.
This user manual serves as an introduction to the equipment and contains the
relevant specifications, operation, planning and maintenance instructions,
parts list and drawings.
1.2 Product Identification
Phuel products are identified by a unique serial number that facilitates full
product traceability. Each product is supplied with a documentation pack that
contains product certification and material/inspection reports. The serial
number is always etched on the surface of the product but can sometimes be
difficult to find or read after painting. A customer identification number is also
included to allow the customer to track the asset in their system.
A stainless steel band or rivets secures the nameplate tag that is stamped
with the information shown below. This tag should be located in the first
instance to ensure that this manual refers to the correct equipment.