Piaa 2000 Back-Up User manual

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●Makesurethelampisinstalledsecurelybeforedrivingthevehicle.Ifanabnormalityisfound,adjustitimmediately.
●Avoidneedlessdisassemblyoflamporharnessasitmaycauseittofail.
●Ifthelensiscrackedordamagedinanyway,verifywhetherthereisanydamagetotheharnessortherelayharnessthatitis
 connectedto.Ifthereisanydamagetothecordcovering,replaceitimmediately.
●Whenwashingthevehiclewithahose,donotapplyexcesswaterpressuretothelamp.Watermayseepinandcauesdamage
 tothelamp.
※ The  and   marksindicatedinthismanualare
 cautionarypointsrelatedtotheinstallationoftheproduct.
 Toensuresafeandsecureinstallationoftheproduct,pleasefollowthesepointsclosely.
 Touser … Whengivingthisproducttoathirdparty,alwaysincludethismanual
   togetherwiththeproduct.
 Toshopownersinstallingtheproduct … Afterinstallationoftheproduct,makesurethecustomerisprovided
   withthismanual.
●Donottouchthelampwhilelitorimmediatelyafterswitchingitoffbecausethelampremainsextremelyhot.Severeburnsmay
 occurasaresult.
●Donotlookdirectlyintothelightforlongperiods.Doingsomaycauseeyeirritationorvisualimpairment.
2000Back-Up
InstallationInstructions
ThankyouverymuchforpurchasingPIAAproduct.
Pleasereadthisentiremanualbeforeinstallationanduseofthisproduct.
●Thislampisprovidedwithabracketforuseasahangingtypelamp.Whenusingitinanuprightposition,makesure
 thelogoiscorrectlydisplayed.Installbyrearrangingthebracket.
●Lampsarespecifiedtheattachmentpositiononeitherside.Makesurenottoinstallright-and-leftcontrary.
●Allworkproceduresshouldbecarriedoutinalocationwithadequatespace.Placetheshiftleverinneutralorintheparking
 position.Turnofftheengineandsetthesidebrake.
●Donotbeginworkifenginepartssuchasradiator,oil-coolerorturbopartarestillhot.
●Donotmodifythelampsysteminanywayoritwillvoidthewarranty.
BEFORINSTALLATION
LAMPINSTALLATION

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●Beforeyoubeginalwaysremovethe(-)terminal.
●Whenremovingthebatteryterminals,alwaysturnthekeytoOFFandremoveit.
Turnallotherelectricalunitsoffsuchasthelightswitch.
●Verifythe(+)harness(white),(-)harness(black)and(+)switchharness(white/black)beforeconnecting.
●Installtheharnessinapositionwhereitwillnotmakecontactwithhightemperaturesurfacessuchastheengine,
radiatororenginecompartment.
●Arrangetheharnesssothatitdoesnotmakecontactwithmovingparts.
●Donotplacetheharnessonhigh-voltagewiressuchasbrakeorair-conditioningwires.
●Iftheharnessmakescontactwithapartoftheengine,applyalengthofordinarycushionedtapearoundtheharness.
●Donottietheharnessinabundlebybendingintotoomanyfolds.Therelayharnessmayoverheated.
●Whenconnectingtheterminal,makesuretoinstallitcorrectlyand
secureitintoposition.
●Makesuretheharnessdoesnotsag.Useaharnessband
ofvinyltapetosecureitinplaceinsidetheenginecompartment.
●Whenremovingtheterminal,holdthemainbodyoftheterminal
andpullitout.Ifexcessforceisusedtopullthecord,itmaydamage
theconnection,whichcouldcauseittooverheat.
●Beforeconnectingittothebattery,verifythewiringarrangement.
●Afterallwiringiscomplete,confirmthatitworksproperly.
●Donotdrawpowerfromthebatteryonaregularbasisasitmaycauseabatterydrain.
●Donotmodifythelampharnessinanyway.Suchmodificationsmaycauseittooverheat
orshort.Insomecases,itmaycausethevehicletocatchfire.
PIAAwillnotbeliablefordamagecausedbysuchmodifications.
●Whenremovingthebatteryterminals,donottouchthe(-)and(+)terminals
simultaneously.Anelectricalshockmayoccur.Wearrubbergloveswhencarryingoutsuchworkprocedures.
●Makesurethe(-)and(+)terminalsdonotmakecontactwithmetal.
Itcanbeextremelydangerousifashortoccurs.
●Whenthebatteryterminalisremoved,memoryrelatedtotheclock,radio,audiosystemetc,willbeaffected.
Afterallworkproceduresarecompleted,resettotheoriginalsettings.
(Foradjustmentproceduresrefertoyourcarʼ sinstructionmanual)
●Whendoingwiringwork,strictlyfollowthecautionarypointsmentionedbelow.Incorrectorfaultywiringmaycausethelamp
 tooperateimproperly.Insomecases,itmaycausethevehicletocatchfire.
●Beextremelycarefulwhenhandlingthelampandharness.Ifdroppedorexcessiveshockisappliedtothelens,bulbor
 harness,itmaycauseirreversibledamage.
●Donotaddadditionalholestothemainbodyofthelamp.Also,donotapplyadhesivesorstickerstothelampparts.
●Makesureallboltsaretightlysecure.Ifthereareanylooseboltstightenthemaccordingly.
●Afterinstallingthelamp,makesuretheheadlamps,wipersandhornareworkingnormally.
×
×
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WIRINGINSTALLATION

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※Pleaseusethetoolsindicatedbelow.
● Philipʼ sheaddriver
※ Verifythatallthepartsareincluded.Ifapartismissing,pleasecontactyoulocaldistributor.
ProductDetails
● Vinyltape ● Pliers
ToolsRequired
① Lampmainunit(2units)
⑦ Hexagonwrench(1pc)
⑤ One-touchconnector(1pc)
⑥ Wiretie(10pcs)
③Double-sticktape
 (6pcs.-2spare)
④Screw(4pcs)
② Relayharnessset
 (LR-22E)[1set]

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Bracket
Double-sidetape
(Item3)
HexagonBolt
● Makesurethelampcanbeadjustedupanddown(beammustbeadjustedsothatitshinesatleast40maheadof
 thevehicle.)Ifitcannotbeadjusted,itmustbere-installed.
●Theremustbebetween30mmto35mmoneithersideofthelamptoallowforproperadjustment.
●Ifusingascrew,makesurethereisadequatespacebetweenthebracketandthelamp
 (wherescrewwillbeinserted).
● Installthelampbodysoitdoesnotrubagainstthesurfaceofthebumper.Heatmaycausetheplastictodeform.
 Allowbetween5mmto10mmbetweenlampbodyandvehiclepart.
● Whenusingabracketavailableonthemarket,makesuretheboltsyouremovefromthevehicledoesnothinderits
 performance.
● Donotinstallonanunstablelocation,itmaycomelosewhiledriving.Thismayaffecttheoveralllifeofthebulb.
 Inadditionitmaydamagethevehicleorthemainbodyofthelamp.Makesureyouinstallthelamponastableand
 securelocation.
◆Whenyouhavedecidedtheinstallationmethod……
(1) Rearrangethebracketaccordingtoyourneeds,
 andapplydouble-sidetape(Item3)andone-side
 tapeasshowninthediagrambelow.
(2) Holdthelampuptowhereitwillbeinstalledonthevehicle.Verifythegapbetweenthelampand
 surroundingobstacles.
Morethan3mmisrequired
Lampbody
Spacer
Sectionwithatleast
3mmgap(slantline)
Screwstop.
Makesuretheinstallation
positioniscorrectandthe
logowillnotbeupside
down.
Check!
Hexagonwrench
(Item7)
【1】PreparationforInstallation

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OFF
ON1 ON2
Thenumbersshowninthefigurebelowindicatethesequencethepartsshouldbeinstalled.
Removethe(-)terminal
fromthebattery.
Connectthelampground(-)wiretochassy
ground.Thisconnectionshouldbemetalto
metal. Scrape all rust, paint, dirt and under-
coatingfromtheconnectionlocation.
Connectthelampharnessto
theconnector.
Firstgroundtheterminalthen
takethe(-)cord(black)and
connectittothe(-)terminal.
Takethe(+)terminal
cord(white)andattach
ittothe(+)terminaland
connecttothebattery
Attachthe(-)terminalto
thebattery
【2】RelayHarnessInstallationSequence
Securerelaybolt
sothatconnector
isfacingdownward.
Facing
down
Connecttheswitchpower(+)wiretoa
positive(+)leadforthereverselights.
Todosousethesuppliedconnectoror
anyconnectorthatissuitableforthis
application.
Afterallwiresareconnectedtestthesystem
foroperation.
Cord
One-touchconnector
RunthePIAAharnessfromtheenginecompartmentnext
to the battery back to the PIAA back-up lamp.Run the
switchintothedriverscompartmentandmountitina
locationthatiseasyforthedrivertocontrolandsothatit
isoutofthewayofotherautomotivefunctions.
Afterlamphasbeeninstalled,verify
therelayharnessdoesnotmake
contactwiththeengineʼ smoving
partsorsectionsthatemitextreme
heat.Usethewiretieincluded(Item6)
andsecuretoharnessesinsideengine
compartment.
Harness Wiretie
IftheswitchisinpositionON1thePIAAback-uplampwillbeon.
IftheswitchisinpositionON2thePIAAback-uplampwillonlycomeonwhenthevehicleisinreverseandthe
vehiclesfactoryreverselightsareon.
IftheswitchintheOFFpositionthePIAAback-uplampsystemwillbeoff.
Wiresfromfusebox
andrelaymustbe
pointingdown
Battery
Black Black
Black
Ground(-)
Ground(-)
Whitewith
RedDots
WhiteWith RedDots
Main Power(+)
(+)Switch
Power
WhiteWithRedDots WhiteWithRedDots
WhiteWith RedDots
Removethe(+)terminal
fromthebattery.

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Temporarilysetthebracketwithmaskingtape
andthenmarkthecorrectposition.
Removethelampharnessandtakeoutthelamp.
◆Ifusingonlythedouble-sidetape.
Installthelampaccordingtothemarkingmadepriortoinstallation.
Peeltheprotectivesheetfromthedouble-sidedtape(Item3)andapply.
●Whenusingthedouble-sideadhesivetape,cleanthesurfacewheretapewillbeapplied.Useacleanclothorsponge
 andmakesuredirt,grease,waxetc.,arecompletelyremoved.Ifsubstancescannotberemoved,itmaynotadhere
 properly.Inparticular,avoidusingleatherwax,tirewaxandalsoanytypeoforganicsolvent.
●Whenusedinlowtemperatures,theadhesivesubstancetendstoloseitsstrength.Useadrierorsimplywarmup
 theadhesivesurfacebeforeapplying.Whenusingadrier,avoidmovingittooclosetothebumperasitmaycause
 ittodeform.
●Afterinstallation,avoidexcessspeedsanddonotwashfor1to2days.
●Ifappliedincorrectly,aspecialdouble-sidedadhesivetapeisavailableatyourlocalPIAAdealer.
◆Ifscrewsareused.
(1) Loosenthehexagonboltwiththewrench
 providedandremovethebracketfromthe
 lamp.
(2) Peelofftheprotectivesheetfromthe
 double-sidedtapeandapplyittothe
 bracket.
(3) Fixthebracketinplacewiththescrews.
(4) Installthelampontothebracket.
【3】LampInstallationProcedures
●Makesuretosetpositionproperlybefore
 permanentlysettingthelamp.Also,
 thoroughlycleanthesurfaceofthe
 installationpositionbeforehand.
1
2
3
Connector
LampHarness
Bracket
MaskingTape
Bracket
Screw
Hexagonbolt
Hexagonwrench
(Item7)
Double-sidedtape(Item3)

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Pleasethoroughlyreadthereplacementprocedures.
● Becausethereishigh-pressureinsidethebulb,donotapplyexcesspressureorscratchordamageitinanyway.
 Damagetothebulbmaycauseinjury.Itmayalsoaffecttheoverallperformanceofthelightingsystem.
● Lightingthelampwithoutprotectionmaycauseittoburstandcanbepotentiallydangerous.
 Donotactivatewithoutpropercovering.
● Donotlookdirectlyintothelightforlongperiods.Doingsomaycauseeyeirritationorvisualimpairment.
● Thelampandbulbcanradiateconsiderableheatwhileitisonorimmediatelyafteritisturnedoff.Considerablecaremustbe
 takentovoidgettingburned.Donottouchwithbarehandsormakecontactwithskin.
 WhencarryingoutreplacementproceduresalwaysswitchthepowerOFFandallowadequatetimeforittocooldown.
【4】CautionWhenReplacingtheBulb.
● Donottouchtheglasssectionofthebulborallowanygreaseoroiltogetontotheglass.Ifitisnotwipedcleanitmay
 causetheglasstocrackorworseitmayburst.Ifyoutouchitaccidentlyorifstainedinanyway,usealcoholtowipeitclean
 beforeuse.
● Donotallowwatertopermeatethebulb.Ifthebulbisusedundersuchconditionsitmaycauseittobreak.Ifthereisany
 evidenceofwater,wipeitawayandallowittodrybeforeusing.
● Allworkproceduresshouldbecarriedoutinalocationwithadequatespace.Thesurfaceareashouldalsobeflatandlevel.
 Placetheshiftleverinneutralorintheparkingposition.Turnofftheengineandsetthesidebrake.
● AlwayssetthefoglampswitchtoOFFwhencarryingoutworkprocedures.
● Ifdisassemblingthelampforreplacementpurposes,donotpulltheharnesswithexcessiveforce.Iftheconnectingsection
 oftheharnessisdamageditmayoverheatposingsignificantdanger.
● Holdthemainunitfirmlywhenconnectingorremovingtheconnectororterminal.Faultyconnectionmaycauseunnecessary
 damagetothebulb.Pullingthecableitselfmayalsocausedamageandoverheating.
● Removeorinsertconnectorandterminalsatastraightangle.Ifexcessiveforceisapplied,itmaydamagetheterminalorbulb.
● Verifytheshapeofthebulbʼ smetalfitting,andchecktheproperdirectionbeforeinserting.Also,makesuretoverifythe
 harnessconnection.Improperinstallationmaycausetothebulbtocomeloseoroverheat.Itcanalsominimizethelifeofthe
 bulb.
● Afterreplacingthelampandreassemblingtheunit,makesuretheharnessisnotinadvertentlycaughtintheassembly.
 Suchconditionsmaycauseashort.
● Disposeofusedbulbsproperly(non-combustible)andavoidbreakingtheunit.
● Donotusethebulbwithoutitsprotectivecovering.Inflammablematerialplacednearitmaycatchfire.

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Loosenthe4screwsonthebackofthelamphousing.Re-
movethelensunitfromthehousingunit.
Screw
Lampbody
● Whendisassemblingthelamp,
 donotpullwithexcessiveforce.
 Iftheharnesssectionisdamaged
 itmaycauseittooverheat.
● Makesurenottomisplacethe
 screwsthatwereremoved.
Lensunit
【5】BulbReplacementProcedures
1
Clasp
Prong Roundnotch
Squarenotch
Movethesleeveasideandremovethe(+)harnessfromthebulbʼ sleadline.
Settheendofthebulbholdertotheroundnotchofthebulbʼ smetalfitting.Setsothattheclaspcatchesonthe
squarenotchlocatedontheuppersectionofthebulb.
Bulbholder Cross-sectionofbulb
Sleeve
(-)Harness(black)
Leadline
Bulb
Whilepushingtheclaspholdingthebulbholder,removethebulbfromthelensholder.
2
3
2
3
Clasp
Cross-section
Bulb
Clasp
4
Bulbholder
(+)Harness
● Donottouchtheglasssectionofthebulborallowanygreaseoroiltogetontotheglass.
 Ifitisnotwipedcleanitmaycausetheglasstocrackorworseitmayburst.
 Ifyoutouchitaccidentlyorifstainedinanyway,usealcoholtowipeitcleanbeforeuse.
● Makesuretosetaccordingtotheshapeofthenotchesprovided.

-9- PKI-0031
Connectthebulbʼ sleadwiretotheharnessforthe(+)terminal.Makesurethesleevecompletelycoverstheterminal.
Sleeve
(-)Harness(black)
Leadline
Bulb
(+)Harness
5
4
Clasp
Bulb
Clasp
5
①
②
● Improperconnectionmayleadtoashortorcanbeapotentialfirehazard.
● Makesurethesleevecoverstheterminalsectioncompletely.
Cross-section
Combinethemainunitofthelensandlamphousing.Usethe4screwstofirmlyfixtheunitintoplace.
Gentlypullthelampharnessandpulloutexcessslackfrominsidethelamp.
Re-adjusttheangleofthelampsbeam
Screw
Lampbody
LensUnit
6
7
8
Figureseenfromfront
Sleeve
As shown in the figure, place the sleeve
overthelamphousing.
● Afterreassemblingtheunit,makesuretheharnessisnotinadvertentlycaughtinthelamp
 assembly.Suchconditionsmaycauseashort.Itmayalsocausewatertoseepintotheunit.

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Verifyeachsectionaccordingtothefollowing.
 1 Afterinstallation,ifthelampdoesnotactivate
   → Checkthewiringandmakesuretherearenofaultyorirregularconnections.
  ●Iftheswitchilluminationdoesnotlightup.
   → Verifythe(+)wirefromtheswitchisproperlyconnected.Ifitisnotcorrectlyconnectitwillnotactivate.
   → Verifythefuselocatedonthevehicleʼ swiringsystem.(theswitchʼ s(+)wireshouldbeconnectedtothe
    fusebox).Ifitisburnedout,connectittoanothercircuit.
   → Checkthefusefortherelayharness.Ifitisburnedout,followinstructionsindicatedin
    [3FusereplacementProcedures].
  ●Theswitchilluminationlightsupbutwhenoperatingitanaudible“click”isnotheard.
   → Iftheswitchitselfisfaulty,thesamesymptomsmayexist.Werecommendthattheentireswitchunit
    bereplaced.
  ●Theswitchilluminationlightsupbutwhenoperatingitanaudible“click”canbeheard.
   → Checkthebulb.Ifitisburnedoutreplaceitaccordingly.
 2 Ifthebulbsuddenlyfailstolightup…
→ Checkthebulbinsidethehousingandifitisburnedoutreplaceaccordingly.
   → Checkthefuselocatedinthevehicle.Ifitisburnedout,replaceaccordingly.
   → Checkthefusefortherelayharness.Ifitisburnedout,followinstructionsindicatedin
    [3FusereplacementProcedures].
   → Theremaybecaseswhereeachterminalrelatedtospecificsectionsmaybeincorrectlyconnected.
    Checkforanylosewiresandalsofordirtorgrime.
   → Waterorincorrectconnectionmaycauseanirregularelectriccurrentflow,whichcoulddamagethe
    relay.Replacetherelayandcheckeachsectionoftherelayinstallationpositionandwiring.
   → Checktheswitch.Ifanabnormalityisfound,replaceitaccordingly.
3 FusereplacementProcedures
→ Ashortcircuitmayhaveoccurred.Checkthelampinteriorandwiringsystem.Ifanytypeofdamageis
    foundreplaceaccordingly.(Non-replacementmayposeapotentialdanger)(Shortcircuitsaremainly
    causedwhenwiresarecaughtintheassemblyorwhenthereisagapinthesleeveconnectedtothe
    lampharness.Beextremelycarefulwhenreassemblingthelensunitorreplacingabulb.
   → Verifythewattagecapacityoftherelayharnessisaccurate.Usingabulbthatexceedstherelayharness
    wattagecanbepotentiallydangerous.Alwaysusebulbsthatcorrespondtothewattagespecified.
4 Iflightfailstoturnoff
→ Therelaymayhavebeendamagedduetopermeationofwaterorfaultyconnection.Replacerelayand
    makethoroughcheckofinstallationandwiringsystem.
   → Checktheswitchbutton.Ifanabnormalityisfound,replaceaccordingly.
5 Ifwaterpermeatestheinteriorofunit
※ Thelampgoesthrougha“breathing”action.Afterthelampisturnedon,ifitfogsupandthenclears
    after2or3minutesthereisnoproblem.
   → Checktheproperdirectionoflens.AlwayssetlampsothatthePIAAlogoisupright.
   → Checktomakessurethattheventilationontherearsectionofthelampisnotrubbingagainstthe
    bumper.Alsocheckthatitisnotfacingupwards.Makesuretheventilationfacesdownwardanddoes
    notrubagainstthebumper.
【6】Troubleshooting……

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【7】PIAALIMITEDWARRANTY
Withtheexceptionofbulbs,PIAACorporation,USA("PIAA")warrantsitsproductstobefreefrom
defectsinworkmanshipandmaterialsundernormaluseforaslongastheoriginalpurchaserowns
them.
 EXCLUSIONS
ThisLimitedWarrantyspecificallyexcludesdefectsresultingfrommisuse,abuse,neglect,alteration,
modification,improperinstallation,unauthorizedrepairs,submersion,theft,vehiclecrash,orbyany
othertypeofimpact.ExceptfortheLimitedWarrantystatedabove,therearenowarrantiesofPIAA
productsoranypartthereof,whetherexpressorimplied.Anyimpliedwarrantyofmerchantability
oranywarrantyoffitnessforaparticularpurposeisexpresslydisclaimed.Somestatesdonot
permitthedisclaimerofimpliedwarranties.
 LENSCRACKS
Crashorimpactdamageisnotcovered.Thiscanbedeterminedbyachiporscrapeonthelensor
thehousing.Stresscrackssometimesoccurwhenthelensissubjectedtosuddenandextreme
temperaturechanges.Astresscrackhasnochiporothersignofimpact.Stresscracksarecovered
underwarranty.
 EXCLUSIONOFDAMAGES
InnoeventshallPIAAbeliableforanydamageswhatsoever(including,withoutlimitation,
consequentialdamages,incidentaldamages,ordamagesforlossofuse,lossofbusinessprofits,
businessinterruption,lossofbusinessinformation,lossoftime,inconvenience,orotherlosses)
arisingoutoftheuse,misuse,orinabilitytouseaPIAAproduct.PIAAreservestherighttochange
thedesignitsproductswithoutanyobligationtomodifyanypreviousproduct.Thiswarrantygives
youspecificlegalrights.Youmayalsohaveotherrightsthatvaryfromstatetostate.
 REPAIRANDREPLACEMENT
IfaPIAAproductissuspectedofbeingdefective,itmustbesubmittedfreightprepaid,toeitheran
authorizeddealerordistributorforwarrantyinspection.Thereceiptorotherproofofpurchaseand
adescriptionoftheproblemmustbeincluded.Thereturnedproductwillbeinspected.Iftheproduct
isfoundtobedefectiveandcoveredbythisLimitedWarranty,thesoleremedyisrepairor
replacement,atPIAA'soption.Arepairedorreplacementproductwillbeshippedbackatnocharge,
andwillbewarrantedtobefreefromdefectsinworkmanshipandmaterialsundernormalusefor
aslongastheoriginalpurchaserownsit.Removal,installation,orreinstallationcostsarenot
coveredbythisLimitedWarranty.
PIAA CORPORATION, USA
For assistance call 503-489-6666 or 1-800-525-7422
www.piaa.com
PIAA CORPORATION
www.piaa.co.jp