Pickering 40-553A User manual

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Issue 2.1 August 2023
40-553A User Manual
PXI 10 A Solid State Matrix Module

Page (II) 10A SOLID STATE MATRIX MODULE 40-553A
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Page (II) REED RELAY MODULE 40-110/115/120/125
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© COPYRIGHT (2023) PICKERING INTERFACES. ALL RIGHTS RESERVED.
No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by
any means without the written permission of Pickering Interfaces.
Technical details contained within this publication are subject to change without notice.
ISO 9001
Reg No. FM38792

Page (III)
10A SOLID STATE MATRIX MODULE 40-553A
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Page (III)
REED RELAY MODULE 40-110/115/120/125
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TECHNICAL SUPPORT
For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.
WARRANTY
All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of
three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be
defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.
Products serviced and repaired outside of the warranty period are warranted for ninety days.
Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.
ENVIRONMENTAL POLICY
Pickering Interfaces operates under an environmental management system similar to ISO 14001.
Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the
environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and
safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can
be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.
Worldwide Technical Support and Product Information
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Germany
Tel: [phone]
E-mail: [email protected]
Sweden
Tel: [phone]
E-mail: [email protected]
USA
Tel: (West) [phone]
Tel: (East) [phone]
E-mail: [email protected]
Czech Republic
Tel: [phone]
E-mail: [email protected]
France
Tel [phone]
E-mail [email protected]
Pickering Interfaces Headquarters
Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom
Tel: [phone]
E-Mail: [email protected]
China
Tel: [phone]
E-mail: [email protected]

Page (IV) 10A SOLID STATE MATRIX MODULE 40-553A
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Page (IV) REED RELAY MODULE 40-110/115/120/125
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MEANING / DESCRIPTION SYMBOL
PROTECTIVE EARTH (GROUND)
To identify any terminal which is intended for connection to an external conductor for
protection against electric shock in case of a fault, or the terminal of a protective earth
(ground) electrode.
DANGEROUS VOLTAGE
To indicate hazards arising from dangerous voltages.
WARNING / CAUTION
An appropriate safety instruction should be followed or caution to a potential hazard
exists.
Refer to the relevant instructions detailed within the product manual.
HEAVY
If this product is heavy reference should be made to the safety instructions for
provisions of lifting and moving.
STATIC SENSITIVE
To indicate that static sensitive devices are present and handling precautions should
be followed.
!
kg
SAFETY SYMBOLS
PRODUCT SAFETY
The following safety symbols may be used on the product and throughout the product documentation.

Page (V)
10A SOLID STATE MATRIX MODULE 40-553A
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Copyright Statement ...................................................................II
Technical Support and Warranty................................................III
Product Safety .............................................................................IV
Contents (this page)....................................................................V
Warnings and Cautions ..............................................................VII
Section 1
Technical Specication...............................................................1.1
Section 2
Technical Description .................................................................2.1
Functional Description..........................................................2.1
Hardware Interlock ................................................................2.2
Section 3
Installation....................................................................................3.1
Pre Operation Checks...........................................................3.1
Hardware Installation ............................................................3.2
Software Installation .............................................................3.2
Testing Operation ..................................................................3.3
Section 4
Programming Guide....................................................................4.1
Programming Options For Pickering PXI Modules ............4.1
Module Architecture..............................................................4.2
Programming The Module ....................................................4.3
Section 5
Connector Information................................................................5.1
Section 6
Trouble Shooting .........................................................................6.1
Section 7
Maintenance Information............................................................7.1
Switching System Test Tools ...............................................7.1
Relay Lookup Tables.............................................................7.1
Appendix A
Interlock Connector Wiring ........................................................A.1
CONTENTS

Page (VI) 10A SOLID STATE MATRIX MODULE 40-553A
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THIS PAGE INTENTIONALLY BLANK

Page (VII)
10A SOLID STATE MATRIX MODULE 40-553A
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Page (VII)
2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579
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WARNINGS AND CAUTIONS
WARNING - HAZARDOUS ENVIRONMENTS SYMBOL
This product is not specically designed for use in hazardous environments, for example in explosive
atmospheres. If the product is to be used in hazardous environments we recommend that the user
ensures suitable protective measures are taken.
!
WARNING - DANGER OF ELECTRIC SHOCK SYMBOL
This module may contain hazardous voltages. Before removing the module from the rack remove all
supplies and disconnect user I/O signals.
Unused slots in the host chassis are populated with blanking plates to prevent access to user I/O
signals that may be present. Blanking panels are available to order from Pickering in a variety of
slot widths. If the product is not used in this manner for example by using an extender card then
additional care must be taken to avoid contact with exposed signals.
Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale.
This module must not be used for the switching of Mains Circuits. For the switching of voltages up
to the module’s full specication, Secondary Circuit power supplies and the Device Under Test must
be fully isolated from the Mains Circuit and the safety earth.
The host chassis must be correctly installed and be connected to mains or factory safety ground,
please refer to your chassis installation manual.
Diagram Showing Separation Between The Mains Circuit and Secondary Circuit / DUT
For the purposes of this document, a Mains Circuit is an installation classied as Overvoltage
Category II up to 300V. Separation between the Secondary Circuit and Mains Circuit is achieved
by a transformer in which the primary windings are separated from the secondary windings by
reinforced insulation, double insulation, or a screen connected to the protective conductor terminal.
CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL
Certain semiconductor devices used in this equipment are liable to damage due to static voltage.
Observe the following precautions when handling these devices in their unterminated state, or
sub-assemblies containing these devices:
1. Persons removing sub-assemblies from equipment using these devices must be earthed by a
wrist strap and a resistor at the point provided on the equipment.
2. Soldering irons used during the repair operations must be low voltage types with earthed tips and
isolated from the mains voltage by a double insulated transformer.
3. Outer clothing worn must be unable to generate static charges.
4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in
anti-static bags.
PXI Switching
Module
Device
Under Test
Power
Supply
Power
Supply
Host Chassis
Secondary Circuit
Mains
Circuit
Mains
Circuit
Mains/Factory
Safety Ground

Page (VIII) 10A SOLID STATE MATRIX MODULE 40-553A
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Page (VIII) 2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579
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CAUTION - PRODUCT DOCUMENTATION SYMBOL
Suitably qualied & trained users should ensure that the accompanying documentation is fully read
and understood before attempting to install or operate the product.
!
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O
signals (refer to the Maintenance Section).
• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or
the combined weight of the modules & chassis.
• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the
chassis and the user I/O signals.
• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.
• For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on
the front of the unit.

Page 1.1
10A SOLID STATE MATRIX MODULE 40-553A
pickering SECTION 1 - TECHNICAL SPECIFICATION
SECTION 1 - TECHNICAL SPECIFICATION
10 A Solid State Matrix Module
with Optional Hardware Interlock
Supported by eBIRST
eBIRST switching system test tools simplify switching system
fault-finding by quickly testing the system and graphically
identifying the faulty relay.
For more information go to: pickeringtest.com/ebirst
y6x2 Power Matrix
yAvailable With Optional Hardware Interlock
y10 A Rating at 200 V
yVery High Hot Switch Capacity
yVery High Inrush Current Rating
yFast Operating Speed
yLong Service Life
yDrivers Supplied for Windows and Linux, Plus
Support for Real-time Systems
ySupported by PXI or LXI Chassis
ySupported by
eBIRST ™
y3 Year Warranty
The 40-553A is a high current 6x2 matrix occupying two
PXI chassis slots. Matrix crosspoints are fully isolated solid
state relays which offer fast operation under hot switching
conditions and high inrush current with no operational life
degradation.
Signal paths can support 10 A of continuous current and
switch up to 200 V. The relays can sustain inrush currents in
excess of 50 A. AC or DC signals can be switched since they
are polarity insensitive.
The 40-553A is particularly well suited to automotive and
aerospace applications where switching of high capacity loads
is required. The module is supplied with a comprehensive
package of drivers, including support for selected RT
operating systems.
X2 X4X1 X3 X5 X6
Y1
Y2
Matrix
Crosspoint
40-553A Solid State 6x2 Matrix Schematic Diagram.
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40-553A
PXI 10 A Solid State Matrix Modules
Issue 2.0 July 2023

Page 1.2 10A SOLID STATE MATRIX MODULE 40-553A
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SECTION 1 - TECHNICAL SPECIFICATION
PXI & CompactPCI Compliance
The module is compliant with the PXI Specification 2.2. Local
Bus, Trigger Bus & Star Trigger are not implemented.
Uses a 33 MHz 32-bit backplane interface.
Safety & CE Compliance
All modules are fully CE compliant and meet applicable
EU directives:
Low-voltage safety EN61010-1:2010,
EMC Immunity EN61326-1:2013,
Emissions EN55011:2009+A1:2010.
Operating/Storage Conditions
Operating Temperature:
Humidity:
Altitude:
0 °C to +55 °C
Up to 90 % non-condensing
5000 m
Storage Temperature:
Humidity:
Altitude:
-20 °C to +75 °C
Up to 90 % non-condensing
15000 m
Switching Specification
Switch Type: Solid State MOSFET
Max Switch Voltage:
Continuous Crosspoint Current:
±200 V* (DC or AC peak)†
10 A
Peak Current: 50 A for 200 µs
Max Y-Bus Current: 40 A
Path Resistance - On: 75 mΩ at 25 ˚C typical
Rise/Fall Time:
Operate Time:
Recommended Maximum Cycle
Rate (on, then off):
20 µs typical
70 µs on, 120 µs off
150 operations/sec
* For full voltage rating, signal sources to be switched
must be fully isolated from mains supply and safety earth.
† Differential voltage between channels must not exceed
rated voltage, additional caution should be used when
applying AC voltages as multiple asynchronous supplies
can create high differential voltages between channels.
Power Requirements
+3.3 V +5 V +12 V -12 V
100 mA 700 mA 0 0
Mechanical Characteristics
Double slot 3U PXI (CompactPCI card).
3D models for all versions in a variety of popular file formats
are available on request.
Connectors
PXI bus via 32-bit P1/J1 backplane connector.
Signals via 2 front panel 8-pin male power D-Type connectors,
for pin outs please refer to the operating manual.
Interlock via 4-pin female 00 series connector*
(40-553A versions with hardware interlock option)
*Mating half supplied when hardware interlock option
ordered, to be wired by end user.
Hardware Interlock
The 40-553A modules are available with an optional hardware
interlock. The interlock, when activated, will return all relays
to their default unpowered state (assuming the relays are
fully functional) and also provide error notification via the
software interface. The interlock feature can be daisy-chained
between additional hardware interlock enabled modules for
example to allow one signal to disable multiple cards. For
further details please refer to the Hardware Interlock section
within the user manual.
100 Ω
+3.3 V
GND
External
Wire Link
Front Panel
Connector
Interlock
Daisy-chain
Interlock
Detection
Circiuitry
Processor Relay Driver(s)
SPI Serial
Comms
Output Enable
SPI Serial
Comms
Output Enable
Drive
Outputs
To
Relays
Interlock Signal Routing Diagram for 40-553A
Versions With Hardware Interlock Option
Interlock Connector
40-553A
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Specifications