Pilz PSSu E F PS1 User manual

Operating Manual — No. 21298-EN-04
Decentralised system PSSuniversal I/O
Operating Manual PSSu E F PS1(-T)
Operating Manual PSSu E F PS1(-T)
PSSu E F PS1(-T)

This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Co ies may be made
for internal ur oses.
Suggestions and comments for im roving this documentation will be gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS ®, SafetyEYE®,
SafetyNET ®, the s irit of safety® are registered and rotected trademarks of
Pilz GmbH & Co. KG in some countries.
SD means Secure Digital.
Preface

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 1
Contents
Contents
Contents Page
Chapter 1 Introduction
1.1 Validity of documentation 1-1
1.1.1 Retaining the documentation 1-1
1.2 Overview of documentation 1-2
1.3 Definition of symbols 1-3
Chapter 2 Overview
2.1 Module structure 2-1
2.1.1 Module features 2-1
2.2 Front view 2-2
Chapter 3 Safety
3.1 Intended use 3-1
3.2 Safety regulations 3-3
3.2.1 Use of qualified personnel 3-3
3.2.2 Warranty and liability 3-3
3.2.3 Disposal 3-3
Chapter 4 Function description
4.1 Module features 4-1
4.1.1 Supply voltage 4-1
4.1.1.1 Current load capacity 4-2
4.1.2 Integrated protection mechanisms 4-4
4.2 Configuration 4-5
4.2.1 Application as a general supply module 4-5
4.2.2 Addresses in the process image 4-5
4.2.3 FS error behaviour 4-6
Chapter 5 Installation
5.1 General installation guidelines 5-1
5.1.1 Dimensions 5-1
5.2 Installing the base module 5-2
5.3 Inserting and removing an electronic
module
5-3
5.3.1 Inserting an electronic module 5-3
5.3.2 Removing an electronic module 5-4
5.3.3 Changing an electronic module during
operation
5-4

Contents
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Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
2
Chapter 6 Wiring
6.1 General wiring guidelines 6-1
6.1.1 Mechanical connection of the base
modules
6-2
6.2 Terminal configuration 6-4
6.3 Connecting the module 6-7
Chapter 7 Operation
7.1 Messages 7-1
7.2 Display elements 7-2
7.2.1 Display elements for module diagnostics 7-2
7.2.2 Display elements for the status of the
module supply and periphery supply
7-3
7.3 Status byte 7-4
Chapter 8 Technical details
8.1 Technical details 8-1
8.2 Order reference 8-3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 1-1
1.1 Validity of documentation
1 Introduction
11000IntroductionIntroduction1-1.1Validity of documentation1100Validity of documentation1-][BA Einf Gültigkeit_(T)
This documentation is valid for the products PSSu E F PS1 and
PSSu E F PS1-T. It is valid until new documentation is published.
Bestimm _Verwe nd_Zusatz-(T)
The module PSSu E F PS1-T is suitable for use where there are in-
creased environmental requirements (see Technical Details).
Einf Einleitung
This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product .
1.1.1 Retaining the documentation
Retaining the documentation1-Einf Aufbewahren
This documentation is intended for instruction and should be retained
for future reference.

1.2 Overview of documentation
1 Introduction
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Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
1-2
1.2Overview of documentation1200Overview of documentation1-][BA Einf Übersicht E-Modul
1 Introduction
The introduction is designed to familiarise you with the contents, struc-
ture and specific order of this manual.
2 Overview
This chapter provides information on the product's most important fea-
tures.
3 Safety
This chapter must be read as it contains important information on safety
and intended use.
4 Function Description
This chapter describes the product's individual components.
5 Installation
This chapter explains how to install the product.
6 Wiring
This chapter describes the product's wiring.
7 Operation
This chapter explains the display elements and advises on what to do if
a fault occurs.
8 Technical Details
This chapter contains the product's technical details and order refer-
ence.

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Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 1-3
1.3 Definition of symbols
1 Introduction
1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven-
tive measures that can be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.
NOTICE
This describes a situation in which the product or devices could
be damaged and also provides information on preventive meas-
ures that can be taken.
INFORMATION
This gives advice on applications and provides information on
special features, as well as highlighting areas within the text that
are of particular importance.

1 Introduction
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
1-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 2-1
2.1 Module structure
2 Overview
22000OverviewOverview2-2.1Module structure2100Module structure2-][BA bersicht Aufbau
A module consists of
Electronic module and
Base module with
– Screw terminals or
– Cage clamp terminals
The base modules are the carrier units for the electronic modules and
are used to connect the field wiring. The electronic modules are inserted
on to the base modules and determine the module's function.
Details of the base modules that can be used are available in the chapter
entitled “Intended Use”.
2.1.1 Module features
Module features2-][Merkmale_Versorgung PS1
Power supply for max. 2.0 A
When the supply voltage is interrupted, the module supply is buffered
for 20 ms.
Separate infeed for periphery supply
Separate infeed for module supply
Infeed for C-rail supply
][Merkm ale_LED P S LEDs for:
–Modulesupply
– Periphery supply
– Module error
][Merkm ale_Zus atz Application range depends on the base module
][Geraetemerkmal_T Coated version of the module:
PSSu E F PS1-T: for increased environmental requirements

2.2 Front view
2 Overview
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Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
2-2
2.2Front view2200Front view2-BA Frontansicht
][BA_Frontansicht Legende Diag
Key:
A: Electronic module
B: Base module
1: LED for module diagnostics
2: Labelling strip with:
– Name of electronic module
– Order number
– Serial number
– Hardware version number
–2Dcode
3: Labelling strip for the terminal configuration on the base module
4: Name of electronic module
5: Connection level 1
6: Connection level 2
7: Connection level 3
8: Connection level 4
2111
2212
2313
Err
11 21
12
0V 22 0V
13 23
14
C24 C
PSSu E F
PS1
5 V 24V
0V24V
24V 24V
2414
PSSu E F
PS1
312191
000000
001
1
3
8
7
4
5
6
10
2
11
9
A
B

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2.2 Front view
2 Overview
9: Square mounting holes (connection levels 1, 2, 3 and 4)
– With screw to loosen/tighten the screw terminal on base modules
with screw terminals
– With mechanism to operate the cage clamp on base modules with
cage clamp terminals
10: Round connection holes (connection levels 1, 2, 3 and 4) for con-
necting the signal lines
11: Mounting slot for colour marker to label the connection level (con-
nection levels 1, 2, 3 and 4)

2 Overview
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2-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 3-1
3.1 Intended use
3 Safety
33000SafetySafety3-3.1Intended use3100Intended use3-][Gertebeschreibung PS
The module provides the supply for the module supply and periphery
supply within the system.
Depending on which base module is used, the module may be used as
a:
General supply module (first module after a head module, if the head
module does not have an integrated supply voltage)
Supply module to refresh the module supply and periphery supply
Supply module to form supply groups
Bestimm _Verwe nd_Zusatz-(T)
The module PSSu E F PS1-T is suitable for use where there are in-
creased environmental requirements (see Technical Details).
Bestimmung/Gertebeschreibung_Ausschluss
Intended use includes making the electrical installation EMC-compliant.
Please refer to the guidelines stated in the "PSSuniversal Installation
Manual". The module is designed for use in an industrial environment. It
is not suitable for use in a domestic environment, as this can lead to in-
terference.
The following is deemed improper use in particular:
Any component, technical or electrical modification to the module
Use of the module outside the areas described in this manual
Use of the module outside the technical details (see chapter entitled
"Technical Details")
Bestimm_Verwend_Info_PSSu_ab_1.4.0_PAS4000_ab_1.1.1
Bestimm_Verwend_Basismodule
INFORMATION
The module is supported by
PSSuniversal Configurator and PSSuniversal Assistant from
Version 1.4.0
PAS4000 from Version 1.1.1
– We recommend that you always use the latest version
(download from www.pilz.de).

3.1 Intended use
3 Safety
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
3-2
The PSSu E F PS1 module may be used in conjunction with the follow-
ing base modules:
][BA_Basismodule PS1 PSSu BS 2/8S
PSSu BS-R 2/8S
PSSu BS 2/8C
PSSu BS-R 2/8C
][BA_Basismodule PS1-T
The PSSu E F PS1-T module may be used in conjunction with the fol-
lowing base modules:
PSSu BS 2/8S-T
PSSu BS-R 2/8S-T
PSSu BS 2/8C-T
PSSu BS-R 2/8C-T

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 3-3
3.2 Safety regulations
3 Safety
3.2Safety regulations3200Safety regulations3-
3.2.1 Use of qualified personnel
Use of qualified personnel3-Sich Qualif. Personal
The products may only be assembled, installed, programmed, commis-
sioned, operated, maintained and decommissioned by competent per-
sons.
A competent person is someone who, because of their training, experi-
ence and current professional activity, has the specialist knowledge re-
quired to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology.
It is the company's responsibility only to employ personnel who:
Are familiar with the basic regulations concerning health and safety /
accident prevention
Have read and understood the safety guidelines given in this descrip-
tion
Have a good knowledge of the generic and specialist standards ap-
plicable to the specific application.
3.2.2 Warranty and liability
Warranty an d liability3-Sich Gewhrleistung
All claims to warranty and liability will be rendered invalid if:
The product was used contrary to the purpose for which it is intended
Damage can be attributed to not having followed the guidelines in the
manual
Operating personnel are not suitably qualified
Any type of modification has been made (e.g. exchanging compo-
nents on the PCB boards, soldering work etc.).
3.2.3 Disposal
Disposal3-Sich Entsorgung
In safety-related applications, please comply with the mission time tM
in the safety-related characteristic data.
When decommissioning, please comply with local regulations regard-
ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).

3 Safety
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
3-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 4-1
4.1 Module features
4 Function description
44000Function descriptionFunction description4-4.1Module features4100Module features4-
4.1.1 Supply voltage
Supply voltage4-][Funktionsbeschreibung PS
The product provides the module supply and periphery supply for the
modules on the module bus:
Module supply
Supply voltage for subsequent module (right-hand side)
Periphery supply
Supply voltage for sensors, actuators and test pulses
C-rail
Infeed of the permitted additional supplies for the C-rail; a detailed
description of how to use the C-rail can be found in the system de-
scription.
When the supply voltage is fed in separately, the module supply and pe-
riphery supply are galvanicaly isolated. If galvanic isolation is not re-
quired, a common power supply may be used for the periphery supply
and module supply.
The module enables
The module supply and periphery supply to be refreshed:
The relevant base module interrupts the connection to the incoming
(left-hand) module supply, periphery supply and C-rail on the module
bus. The 0 V supply on the module supply is connected to the left and
right.
Supply groups to be formed
The relevant base module interrupts the connection to the incoming
(left-hand) periphery supply and C-rail on the module bus. Each
supply group requires its own supply module.

4.1 Module features
4 Function description
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4-2
4.1.1.1 Current load capacity
Current load capacity4-][Max. Ausbau Strom Belastung System PS1 A +B
Ensure you comply with the current load capacity of the module and pe-
riphery supply (see "Technical Details"). If the current load is higher, an
additional supply voltage module is required to refresh the module sup-
ply and periphery supply.
Module supply
The current load is the total current consumption of all the electronic
and compact modules.
The module supply does not automatically switch off if values exceed
or drop below their limits. However, the "5 V" LED will light and a mes-
sage will be entered in the error stack or diagnostic log.
Periphery supply
The current load is the total current consumption of the sensors, ac-
tuators and test pulses supplied via the input/output modules.
The periphery supply does not automatically switch off if values ex-
ceed or drop below their limits. However, the "24 V" LED will light and
a message will be entered in the error stack or diagnostic log.
Please refer to the derating diagram.
C-rail
If the current load is higher, the C-rail must use a different supply to
prevent overload.
Please refer to the derating diagram.
PSSu E F PS1: Derating diagram for periphery supply and C-rail:
Temperature T dependent on load current I
T [°C]
20
40
60
80
100
0
12345678910
I [A]

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4.1 Module features
4 Function description
PSSu E F PS1-T: Derating diagram for infeed for periphery supply:
Permitted ambient temperature T dependent on load current I
PSSu E F PS1-T: Derating diagram for infeed for module supply:
Permitted ambient temperature T dependent on load current I
20
40
60
80
100
0
510
T [°C]
I [A]
76892134
20
40
60
80
100
0
12
T [°C]
I [A]
1,41,2 1,6 1,80,40,2 0,6 0,8

4.1 Module features
4 Function description
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4-4
4.1.2 Integrated protection mechanisms
Integrated protection mechanisms4-][Schutzmechanismen PS
The module has the following protection mechanisms:
Infeed for module supply
– Polarity protection
– Voltage monitoring
– Transient voltage limitation
Module supply
– Short circuit-proof
Periphery supply
– Voltage monitoring (exceeding upper/lower limit)
The module registers the following errors:
Start-up error
Configuration error
FS communication error
Bus termination error
Temperature error: too warm
Overvoltage error
Undervoltage error
Error in the overvoltage protection diodes