Pilz PNOZmulti Series User manual

PNOZmc7p
OperatingManual1003050EN02
ConfigurableControlSystemPNOZmulti

Preface
Thisdocumentistheoriginaldocument.
AllrightstothisdocumentationarereservedbyPilzGmbH&Co.KG.Copiesmaybemade
forinternalpurposes.Suggestionsandcommentsforimprovingthisdocumentationwillbe
gratefullyreceived.
Pilz®,PIT®,PMI®,PNOZ®,Primo®,PSEN®,PSS®,PVIS®,SafetyBUSp®,
SafetyEYE®,SafetyNETp®,thespiritofsafety®areregisteredandprotectedtrademarks
ofPilzGmbH&Co.KGinsomecountries.
SDmeansSecureDigital

Content
OperatingManualPNOZmc7p
1003050EN02 3
Section1 Introduction 4
1.1 Validityofdocumentation 4
1.2 Usingthedocumentation 4
1.3 Definitionofsymbols 4
Section2 Overview 6
2.1 Scopeofdelivery 6
2.2 Unitfeatures 6
2.3 Frontview 6
Section3 Safety 8
3.1 Intendeduse 8
3.2 Systemrequirements 8
3.3 Safetyregulations 9
3.3.1 Useofqualifiedpersonnel 9
3.3.2 Warrantyandliability 9
3.3.3 Disposal 9
3.3.4 Foryoursafety 9
Section4 Functiondescription 10
4.1 Functions 10
4.2 Inputandoutputdata 10
4.3 Blockdiagram 11
Section5 Installation 12
5.1 Generalinstallationguidelines 12
5.2 Dimensions 12
5.3 Connectingthebaseunitandexpansionmodules 12
Section6 Commissioning 13
6.1 Generalwiringguidelines 13
6.2 Interfaceassignment 13
6.3 DownloadmodifiedprojecttothePNOZmultisafetysystem 14
6.4 Connectionexample 14
Section7 Operation 15
7.1 Messages 15
Section8 TechnicalDetails 16
Section9 Orderreference 18
9.1 Product 18
9.2 Accessories 18

Introduction
OperatingManualPNOZmc7p
1003050EN02 4
1 Introduction
1.1 Validityofdocumentation
ThisdocumentationisvalidfortheproductPNOZmc7p.Itisvaliduntilnewdocumentation
ispublished.
Thisoperatingmanualexplainsthefunctionandoperation,describestheinstallationand
providesguidelinesonhowtoconnecttheproduct.
1.2 Usingthedocumentation
Thisdocumentisintendedforinstruction.Onlyinstallandcommissiontheproductifyou
havereadandunderstoodthisdocument.Thedocumentshouldberetainedforfutureref
erence.
1.3 Definitionofsymbols
Informationthatisparticularlyimportantisidentifiedasfollows:
DANGER!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatposes
animmediatethreatofseriousinjuryanddeathandindicatespreventive
measuresthatcanbetaken.
WARNING!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatcould
leadtoseriousinjuryanddeathandindicatespreventivemeasuresthatcan
betaken.
CAUTION!
Thisreferstoahazardthatcanleadtoalessseriousorminorinjuryplus
materialdamage,andalsoprovidesinformationonpreventivemeasures
thatcanbetaken.
NOTICE
Thisdescribesasituationinwhichtheproductordevicescouldbedam
agedandalsoprovidesinformationonpreventivemeasuresthatcanbe
taken.Italsohighlightsareaswithinthetextthatareofparticularimport
ance.

Introduction
OperatingManualPNOZmc7p
1003050EN02 5
INFORMATION
Thisgivesadviceonapplicationsandprovidesinformationonspecialfea
tures.

Overview
OperatingManualPNOZmc7p
1003050EN02 6
2 Overview
2.1 Scopeofdelivery
}ExpansionmodulePNOZmc7p
}Jumper774639
2.2 Unitfeatures
UsingtheproductPNOZmc7p:
Expansionmoduleforconnectiontoabaseunitfromtheconfigurablecontrolsystem
PNOZmulti
Theproducthasthefollowingfeatures:
}CanbeconfiguredinthePNOZmultiConfigurator
}ConnectionforCCLink
}Stationaddressesfrom0...63,selectedviarotaryswitch
}Stationtype:RemoteDevice
}Occupiedstations:2
}24virtualinputsandoutputsonthecontrolsystemPNOZmulticanbedefinedinthe
PNOZmultiConfiguratorforcommunicationwiththefieldbusCCLink.Thenumberof
inputsandoutputscanbeextendedto128.Pleasenotethatwhentheextendedinputs
andoutputs24127areusedtheyhavedifferentproperties(seedocumententitled
"CommunicationInterfaces").
}Max.1PNOZmc7pcanbeconnectedtothebaseunit
}Pleaserefertothedocument"PNOZmultiSystemExpansion"forthePNOZmultibase
unitsthatcanbeconnected.
2.3 Frontview

Overview
OperatingManualPNOZmc7p
1003050EN02 7
Legend:
}LED:
– Run
– SD
– RD
– LErr

Safety
OperatingManualPNOZmc7p
1003050EN02 8
3 Safety
3.1 Intendeduse
ThefieldbusmodulePNOZmc7pisanexpansionmoduleoftheconfigurablecontrolsys
temPNOZmulti.Itisusedforcommunicationbetweentheconfigurablecontrolsystem
PNOZmultiandtheCCLink.
CCLinkisdesignedforfastdataexchangeatfieldlevel.TheexpansionmoduleCCLinkis
apassivesubscriber(Slave)inCCLink.ThebasiccommunicationfunctionswithCCLink
conformtoCCLinkV1.10.Thecentralcontroller(master)readsinputinformationfromthe
slavesandwritesoutputinformationtotheslavesaspartofeachcycle.Aswellasthecyc
licaltransferofusabledata,theexpansionmodulePNOZmc7palsohasdiagnosticand
commissioningfunctions.DatatrafficismonitoredontheMaster/Slaveside.
Theexpansionmodulemayonlybeconnectedtoabaseunitfromtheconfigurablecontrol
systemPNOZmulti(pleaserefertothedocument"PNOZmultiSystemExpansion"forde
tailsofthebaseunitsthatcanbeconnected)
TheconfigurablecontrolsystemPNOZmultiisusedforthesafetyrelatedinterruptionof
safetycircuitsandisdesignedforusein:
}ESTOPequipment
}SafetycircuitsinaccordancewithVDE0113Part1andEN602041
Theexpansionmodulemaynotbeusedforsafetyrelatedfunctions.
Thefollowingisdeemedimproperuseinparticular:
}Anycomponent,technicalorelectricalmodificationtotheproduct
}Useoftheproductoutsidetheareasdescribedinthismanual
}Useoftheproductoutsidethetechnicaldetails(seechapterentitled"TechnicalDe
tails").
NOTICE
EMCcompliantelectricalinstallation
Theproductisdesignedforuseinanindustrialenvironment.Theproduct
maycauseinterferenceifinstalledinotherenvironments.Ifinstalledinother
environments,measuresshouldbetakentocomplywiththeapplicable
standardsanddirectivesfortherespectiveinstallationsitewithregardtoin
terference.
3.2 Systemrequirements
Pleaserefertothe"ProductModifications"documentinthe"Versionoverview"sectionfor
detailsofwhichversionsofthebaseunitandPNOZmultiConfiguratorcanbeusedforthis
product.

Safety
OperatingManualPNOZmc7p
1003050EN02 9
3.3 Safetyregulations
3.3.1 Useofqualifiedpersonnel
Theproductsmayonlybeassembled,installed,programmed,commissioned,operated,
maintainedanddecommissionedbycompetentpersons.
Acompetentpersonissomeonewho,becauseoftheirtraining,experienceandcurrentpro
fessionalactivity,hasthespecialistknowledgerequiredtotest,assessandoperatethe
workequipment,devices,systems,plantandmachineryinaccordancewiththegeneral
standardsandguidelinesforsafetytechnology.
Itisthecompany’sresponsibilityonlytoemploypersonnelwho:
}Arefamiliarwiththebasicregulationsconcerninghealthandsafety/accidentpreven
tion
}Havereadandunderstoodtheinformationprovidedinthisdescriptionunder"Safety"
}Andhaveagoodknowledgeofthegenericandspecialiststandardsapplicabletothe
specificapplication.
3.3.2 Warrantyandliability
Allclaimstowarrantyandliabilitywillberenderedinvalidif
}Theproductwasusedcontrarytothepurposeforwhichitisintended
}Damagecanbeattributedtonothavingfollowedtheguidelinesinthemanual
}Operatingpersonnelarenotsuitablyqualified
}Anytypeofmodificationhasbeenmade(e.g.exchangingcomponentsonthePCB
boards,solderingworketc.).
3.3.3 Disposal
}Whendecommissioning,pleasecomplywithlocalregulationsregardingthedisposalof
electronicdevices(e.g.ElectricalandElectronicEquipmentAct).
3.3.4 Foryoursafety
Theunitmeetsallthenecessaryconditionsforsafeoperation.However,youshouldalways
ensurethatthefollowingsafetyrequirementsaremet:
}Thisoperatingmanualonlydescribesthebasicfunctionsoftheunit.Theexpanded
functionsaredescribedinthePNOZmultiConfigurator'sonlinehelp.Onlyusethese
functionsonceyouhavereadandunderstoodthedocumentations.
}Donotopenthehousingormakeanyunauthorisedmodifications.
}Pleasemakesureyoushutdownthesupplyvoltagewhenperformingmaintenance
work(e.g.exchangingcontactors).

Functiondescription
OperatingManualPNOZmc7p
1003050EN02 10
4 Functiondescription
4.1 Functions
ThevirtualinputsandoutputsthataretobetransferredviathefieldbusCCLinkareselec
tedandconfiguredinthePNOZmultiConfigurator.Thebaseunitandthefieldbusmodule
PNOZmc7pareconnectedviaajumper.Thefieldbusmoduleisalsosuppliedwithvoltage
viathisjumper.AfterthesupplyvoltageisswitchedonorthecontrolsystemPNOZmultiis
reset,thefieldbusmodulePNOZmc7pisconfiguredandstartedautomatically.
LEDsindicatethestatusofthefieldbusmoduleonthefieldbusCCLink.
TheconfigurationisdescribedindetailinthePNOZmultiConfigurator'sonlinehelp.
4.2 Inputandoutputdata
Thedataisstructuredasfollows:
}Inputarea
– InputsonPNOZmultiConfigurator:i00…i23
– InputdataCCLink:RYn,RY1nwithn=0…F
Example:i23>RY17
s FLBCBA9876543210
RY0n i15 i14 i13 i12 i11 i10 i09 i08 i07 i06 i05 i04 i03 i02 i01 i00
RY1n         i23 i22 i21 i20 i19 i18 i17 i16
}Outputarea
– OutputsonPNOZmultiConfigurator:o00…o23
– OutputdataCCLink:RXn,RX1nwithn=0…F
Example:o22>Rx16
s FLBCBA9876543210
RX0n o15 o14 o13 o12 o11 o10 o09 o08 o07 o06 o05 o04 o03 o02 o01 o00
RX1n         o23 o22 o21 o20 o19 o18 o17 o16
Detailedinformationondataexchangeisavailableinthedocument"CommunicationInter
faces"inthesectionentitled"Fieldbusmodules".
Thenumberofvirtualinputsandoutputscanbeextendedto128(seedocument"Commu
nicationInterfaces"inthesectionentitled"Fieldbusmodules")
INFORMATION
WhenpollingthetablesandsegmentsofthePNOZmulti,pleasenotethat
communicationontheCCLinkisviatheRegister.