Pilz PNOZmulti Series User manual

PNOZmc7p
OperatingManual1003050EN02
ConfigurableControlSystemPNOZmulti

Preface
Thisdocumentistheoriginaldocument.
AllrightstothisdocumentationarereservedbyPilzGmbH&Co.KG.Copiesmaybemade
forinternalpurposes.Suggestionsandcommentsforimprovingthisdocumentationwillbe
gratefullyreceived.
Pilz®,PIT®,PMI®,PNOZ®,Primo®,PSEN®,PSS®,PVIS®,SafetyBUSp®,
SafetyEYE®,SafetyNETp®,thespiritofsafety®areregisteredandprotectedtrademarks
ofPilzGmbH&Co.KGinsomecountries.
SDmeansSecureDigital

Content
OperatingManualPNOZmc7p
1003050EN02 3
Section1 Introduction 4
1.1 Validityofdocumentation 4
1.2 Usingthedocumentation 4
1.3 Definitionofsymbols 4
Section2 Overview 6
2.1 Scopeofdelivery 6
2.2 Unitfeatures 6
2.3 Frontview 6
Section3 Safety 8
3.1 Intendeduse 8
3.2 Systemrequirements 8
3.3 Safetyregulations 9
3.3.1 Useofqualifiedpersonnel 9
3.3.2 Warrantyandliability 9
3.3.3 Disposal 9
3.3.4 Foryoursafety 9
Section4 Functiondescription 10
4.1 Functions 10
4.2 Inputandoutputdata 10
4.3 Blockdiagram 11
Section5 Installation 12
5.1 Generalinstallationguidelines 12
5.2 Dimensions 12
5.3 Connectingthebaseunitandexpansionmodules 12
Section6 Commissioning 13
6.1 Generalwiringguidelines 13
6.2 Interfaceassignment 13
6.3 DownloadmodifiedprojecttothePNOZmultisafetysystem 14
6.4 Connectionexample 14
Section7 Operation 15
7.1 Messages 15
Section8 TechnicalDetails 16
Section9 Orderreference 18
9.1 Product 18
9.2 Accessories 18

Introduction
OperatingManualPNOZmc7p
1003050EN02 4
1 Introduction
1.1 Validityofdocumentation
ThisdocumentationisvalidfortheproductPNOZmc7p.Itisvaliduntilnewdocumentation
ispublished.
Thisoperatingmanualexplainsthefunctionandoperation,describestheinstallationand
providesguidelinesonhowtoconnecttheproduct.
1.2 Usingthedocumentation
Thisdocumentisintendedforinstruction.Onlyinstallandcommissiontheproductifyou
havereadandunderstoodthisdocument.Thedocumentshouldberetainedforfutureref
erence.
1.3 Definitionofsymbols
Informationthatisparticularlyimportantisidentifiedasfollows:
DANGER!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatposes
animmediatethreatofseriousinjuryanddeathandindicatespreventive
measuresthatcanbetaken.
WARNING!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatcould
leadtoseriousinjuryanddeathandindicatespreventivemeasuresthatcan
betaken.
CAUTION!
Thisreferstoahazardthatcanleadtoalessseriousorminorinjuryplus
materialdamage,andalsoprovidesinformationonpreventivemeasures
thatcanbetaken.
NOTICE
Thisdescribesasituationinwhichtheproductordevicescouldbedam
agedandalsoprovidesinformationonpreventivemeasuresthatcanbe
taken.Italsohighlightsareaswithinthetextthatareofparticularimport
ance.

Introduction
OperatingManualPNOZmc7p
1003050EN02 5
INFORMATION
Thisgivesadviceonapplicationsandprovidesinformationonspecialfea
tures.

Overview
OperatingManualPNOZmc7p
1003050EN02 6
2 Overview
2.1 Scopeofdelivery
}ExpansionmodulePNOZmc7p
}Jumper774639
2.2 Unitfeatures
UsingtheproductPNOZmc7p:
Expansionmoduleforconnectiontoabaseunitfromtheconfigurablecontrolsystem
PNOZmulti
Theproducthasthefollowingfeatures:
}CanbeconfiguredinthePNOZmultiConfigurator
}ConnectionforCCLink
}Stationaddressesfrom0...63,selectedviarotaryswitch
}Stationtype:RemoteDevice
}Occupiedstations:2
}24virtualinputsandoutputsonthecontrolsystemPNOZmulticanbedefinedinthe
PNOZmultiConfiguratorforcommunicationwiththefieldbusCCLink.Thenumberof
inputsandoutputscanbeextendedto128.Pleasenotethatwhentheextendedinputs
andoutputs24127areusedtheyhavedifferentproperties(seedocumententitled
"CommunicationInterfaces").
}Max.1PNOZmc7pcanbeconnectedtothebaseunit
}Pleaserefertothedocument"PNOZmultiSystemExpansion"forthePNOZmultibase
unitsthatcanbeconnected.
2.3 Frontview

Overview
OperatingManualPNOZmc7p
1003050EN02 7
Legend:
}LED:
– Run
– SD
– RD
– LErr

Safety
OperatingManualPNOZmc7p
1003050EN02 8
3 Safety
3.1 Intendeduse
ThefieldbusmodulePNOZmc7pisanexpansionmoduleoftheconfigurablecontrolsys
temPNOZmulti.Itisusedforcommunicationbetweentheconfigurablecontrolsystem
PNOZmultiandtheCCLink.
CCLinkisdesignedforfastdataexchangeatfieldlevel.TheexpansionmoduleCCLinkis
apassivesubscriber(Slave)inCCLink.ThebasiccommunicationfunctionswithCCLink
conformtoCCLinkV1.10.Thecentralcontroller(master)readsinputinformationfromthe
slavesandwritesoutputinformationtotheslavesaspartofeachcycle.Aswellasthecyc
licaltransferofusabledata,theexpansionmodulePNOZmc7palsohasdiagnosticand
commissioningfunctions.DatatrafficismonitoredontheMaster/Slaveside.
Theexpansionmodulemayonlybeconnectedtoabaseunitfromtheconfigurablecontrol
systemPNOZmulti(pleaserefertothedocument"PNOZmultiSystemExpansion"forde
tailsofthebaseunitsthatcanbeconnected)
TheconfigurablecontrolsystemPNOZmultiisusedforthesafetyrelatedinterruptionof
safetycircuitsandisdesignedforusein:
}ESTOPequipment
}SafetycircuitsinaccordancewithVDE0113Part1andEN602041
Theexpansionmodulemaynotbeusedforsafetyrelatedfunctions.
Thefollowingisdeemedimproperuseinparticular:
}Anycomponent,technicalorelectricalmodificationtotheproduct
}Useoftheproductoutsidetheareasdescribedinthismanual
}Useoftheproductoutsidethetechnicaldetails(seechapterentitled"TechnicalDe
tails").
NOTICE
EMCcompliantelectricalinstallation
Theproductisdesignedforuseinanindustrialenvironment.Theproduct
maycauseinterferenceifinstalledinotherenvironments.Ifinstalledinother
environments,measuresshouldbetakentocomplywiththeapplicable
standardsanddirectivesfortherespectiveinstallationsitewithregardtoin
terference.
3.2 Systemrequirements
Pleaserefertothe"ProductModifications"documentinthe"Versionoverview"sectionfor
detailsofwhichversionsofthebaseunitandPNOZmultiConfiguratorcanbeusedforthis
product.

Safety
OperatingManualPNOZmc7p
1003050EN02 9
3.3 Safetyregulations
3.3.1 Useofqualifiedpersonnel
Theproductsmayonlybeassembled,installed,programmed,commissioned,operated,
maintainedanddecommissionedbycompetentpersons.
Acompetentpersonissomeonewho,becauseoftheirtraining,experienceandcurrentpro
fessionalactivity,hasthespecialistknowledgerequiredtotest,assessandoperatethe
workequipment,devices,systems,plantandmachineryinaccordancewiththegeneral
standardsandguidelinesforsafetytechnology.
Itisthecompany’sresponsibilityonlytoemploypersonnelwho:
}Arefamiliarwiththebasicregulationsconcerninghealthandsafety/accidentpreven
tion
}Havereadandunderstoodtheinformationprovidedinthisdescriptionunder"Safety"
}Andhaveagoodknowledgeofthegenericandspecialiststandardsapplicabletothe
specificapplication.
3.3.2 Warrantyandliability
Allclaimstowarrantyandliabilitywillberenderedinvalidif
}Theproductwasusedcontrarytothepurposeforwhichitisintended
}Damagecanbeattributedtonothavingfollowedtheguidelinesinthemanual
}Operatingpersonnelarenotsuitablyqualified
}Anytypeofmodificationhasbeenmade(e.g.exchangingcomponentsonthePCB
boards,solderingworketc.).
3.3.3 Disposal
}Whendecommissioning,pleasecomplywithlocalregulationsregardingthedisposalof
electronicdevices(e.g.ElectricalandElectronicEquipmentAct).
3.3.4 Foryoursafety
Theunitmeetsallthenecessaryconditionsforsafeoperation.However,youshouldalways
ensurethatthefollowingsafetyrequirementsaremet:
}Thisoperatingmanualonlydescribesthebasicfunctionsoftheunit.Theexpanded
functionsaredescribedinthePNOZmultiConfigurator'sonlinehelp.Onlyusethese
functionsonceyouhavereadandunderstoodthedocumentations.
}Donotopenthehousingormakeanyunauthorisedmodifications.
}Pleasemakesureyoushutdownthesupplyvoltagewhenperformingmaintenance
work(e.g.exchangingcontactors).

Functiondescription
OperatingManualPNOZmc7p
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4 Functiondescription
4.1 Functions
ThevirtualinputsandoutputsthataretobetransferredviathefieldbusCCLinkareselec
tedandconfiguredinthePNOZmultiConfigurator.Thebaseunitandthefieldbusmodule
PNOZmc7pareconnectedviaajumper.Thefieldbusmoduleisalsosuppliedwithvoltage
viathisjumper.AfterthesupplyvoltageisswitchedonorthecontrolsystemPNOZmultiis
reset,thefieldbusmodulePNOZmc7pisconfiguredandstartedautomatically.
LEDsindicatethestatusofthefieldbusmoduleonthefieldbusCCLink.
TheconfigurationisdescribedindetailinthePNOZmultiConfigurator'sonlinehelp.
4.2 Inputandoutputdata
Thedataisstructuredasfollows:
}Inputarea
– InputsonPNOZmultiConfigurator:i00…i23
– InputdataCCLink:RYn,RY1nwithn=0…F
Example:i23>RY17
s FLBCBA9876543210
RY0n i15 i14 i13 i12 i11 i10 i09 i08 i07 i06 i05 i04 i03 i02 i01 i00
RY1n         i23 i22 i21 i20 i19 i18 i17 i16
}Outputarea
– OutputsonPNOZmultiConfigurator:o00…o23
– OutputdataCCLink:RXn,RX1nwithn=0…F
Example:o22>Rx16
s FLBCBA9876543210
RX0n o15 o14 o13 o12 o11 o10 o09 o08 o07 o06 o05 o04 o03 o02 o01 o00
RX1n         o23 o22 o21 o20 o19 o18 o17 o16
Detailedinformationondataexchangeisavailableinthedocument"CommunicationInter
faces"inthesectionentitled"Fieldbusmodules".
Thenumberofvirtualinputsandoutputscanbeextendedto128(seedocument"Commu
nicationInterfaces"inthesectionentitled"Fieldbusmodules")
INFORMATION
WhenpollingthetablesandsegmentsofthePNOZmulti,pleasenotethat
communicationontheCCLinkisviatheRegister.

Functiondescription
OperatingManualPNOZmc7p
1003050EN02 11
4.3 Blockdiagram
Base unit
DA
FG/PE
DB
DG
SLD
CC-Link

Installation
OperatingManualPNOZmc7p
1003050EN02 12
5 Installation
5.1 Generalinstallationguidelines
}Thecontrolsystemshouldbeinstalledinacontrolcabinetwithaprotectiontypeofat
leastIP54.Fitthecontrolsystemtoahorizontalmountingrail.Theventingslotsmust
faceupwardanddownward.Othermountingpositionscoulddestroythecontrolsystem.
}Usethenotchesontherearoftheunittoattachittoamountingrail.Connectthecon
trolsystemtothemountingrailinanuprightposition,sothattheearthingspringsonthe
controlsystemarepressedontothemountingrail.
}TheambienttemperatureofthePNOZmultiunitsinthecontrolcabinetmustnotexceed
thefigurestatedinthetechnicaldetails,otherwiseairconditioningwillberequired.
}TocomplywithEMCrequirements,themountingrailmusthavealowimpedancecon
nectiontothecontrolcabinethousing.
CAUTION!
Damageduetoelectrostaticdischarge!
Electrostaticdischargecandamagecomponents.Ensureagainstdischarge
beforetouchingtheproduct,e.g.bytouchinganearthed,conductivesur
faceorbywearinganearthedarmband.
5.2 Dimensions
94 (3.70")
22,5
(0.88")
114 (4.49")
5.3 Connectingthebaseunitandexpansionmodules
Youcaninstallamaximumof1PNOZmc7ptotheleftofthebaseunit.
}Donotconnectaterminatortothelastexpansionmoduleonthelefthandside.
}InstalltheexpansionmoduleinthepositioninwhichitisconfiguredinthePNOZmulti
Configurator.

Commissioning
OperatingManualPNOZmc7p
1003050EN02 13
6 Commissioning
6.1 Generalwiringguidelines
ThewiringisdefinedinthecircuitdiagramofthePNOZmultiConfigurator.
Pleasenote:
}Informationgiveninthe"Technicaldetails"mustbefollowed.
}Usecopperwiringwithatemperaturestabilityof75°C.
}Alwaysconnectthemountingrailtotheprotectiveearthviaanearthingterminal.This
willbeusedtodissipatehazardousvoltagesinthecaseofafault.
}Thepowersupplymustmeettheregulationsforextralowvoltageswithprotectivesep
aration.
CAUTION!
Onlyconnectanddisconnecttheexpansionmodulewhenthesupply
voltageisswitchedoff.
NOTICE
Wheninstalling,youmustrefertotheguidelinesoftheCANopenUser
Group.
6.2 Interfaceassignment
ItispossibletodefinewhichoutputsonthesafetysystemwillcommunicatewithCCLink.
TheconnectiontoCCLinkismadeviaa5pinscrewconnector.
1 2 3 4 5
DA FG/
PE
DB DG SLD
DA
FG/PE
DB
DG
SLD
1:DA(ChannelA)
2:DB(ChannelB)
3:DG(Earth)
4:SLD(Cableshield)
5:FG/PE(Functionalearth)

Commissioning
OperatingManualPNOZmc7p
1003050EN02 14
6.3 DownloadmodifiedprojecttothePNOZmultisafetysystem
Assoonasanadditionalexpansionmodulehasbeenconnectedtothesystem,theproject
mustbeamendedusingthePNOZmultiConfigurator.Proceedasdescribedintheoperat
inginstructionsforthebaseunit.
NOTICE
Forthecommissioningandaftereveryprogramchange,youmustcheck
whetherthesafetydevicesarefunctioningcorrectly.
6.4 Connectionexample
CC-Link
Master
CC-Link
Slave 1
CC-Link
Slave 2
CC-Link
Slave 3
CC-Link
Slave n
PNOZ mc7p CC-Link
PNOZ mc7p
x1
x10
X1
BAUD
RATE
1 2 3 4 5
SD RUN
L
ERR.
RD
1
CC-Link

Operation
OperatingManualPNOZmc7p
1003050EN02 15
7 Operation
Whenthesupplyvoltageisswitchedon,thePNOZmultisafetysystemcopiestheconfigur
ationfromthechipcard.
TheLEDs“POWER”,“DIAG”,“FAULT”,“IFAULT”and“OFAULT”willlightuponthebase
unit.
TheexpansionmodulePNOZmc7pisconfiguredandstartedautomatically.
7.1 Messages
Legend:
LEDon
LEDoff
LED Meaning
RUN Green Busconnectionavailable
}Busconnectionisnotavailable
}Status:timeout
}NosupplyvoltageatthefieldbusmodulePNOZmc7p
LErr Red Faultdetected:Wrongstationaddressortransmissionrate
}Flashesevenly:settinghasbeenchangedduringoperationand
PNOZmc7phasnotbeenrestarted
}Flashesunevenly:faultyconnection,e.g.terminatingresistoris
missing
}Busconnectionavailable
}NosupplyvoltageatthefieldbusmodulePNOZmc7p
RD Green PNOZmc7pReceivingdata
}PNOZmc7pNotreceivingdata
}NosupplyvoltageatthefieldbusmodulePNOZmc7p
SD Green PNOZmc7pSendingdata
}PNOZmc7pNotsendingdata
}NosupplyvoltageatthefieldbusmodulePNOZmc7p

TechnicalDetails
OperatingManualPNOZmc7p
1003050EN02 16
8 TechnicalDetails
General
Approvals CCC,CE,GOST,cULusListed
Electricaldata
Supplyvoltage
for Modulesupply
Voltage 5,0V
Kind DC
Voltagetolerance 2%/+2%
Powerconsumption 2,5W
Statusindicator LED
Fieldbusinterface
Fieldbusinterface CCLinkV1.10
Unittype Slave
Stationaddress 0...63d
Transmissionrates 10MBit/s,156kbit/s,2,5MBit/s,5MBit/s,625kbit/
s
Connection 5pinCombiconpluginconnector
Assignedstations 2
Galvanicisolation Yes
Testvoltage 500VAC
Times
Supplyinterruptionbeforedeenergisation 20ms
Environmentaldata
Ambienttemperature
Inaccordancewiththestandard EN60068214
Temperaturerange 060°C
Storagetemperature
Inaccordancewiththestandard EN6006821/2
Temperaturerange 2570°C
Climaticsuitability
Inaccordancewiththestandard EN60068230,EN60068278
Humidity 93%r.h.at40°C
Condensationduringoperation Notpermitted
EMC EN611312
Vibration
Inaccordancewiththestandard EN6006826
Frequency 10,0150,0Hz
Acceleration 1g
Shockstress
Inaccordancewiththestandard EN60068227
Acceleration 15g
Duration 11ms
Max.operatingheightabovesealevel 2000m

TechnicalDetails
OperatingManualPNOZmc7p
1003050EN02 17
Environmentaldata
Airgapcreepage
Inaccordancewiththestandard EN611312
Overvoltagecategory III
Pollutiondegree 2
Ratedinsulationvoltage 30V
Protectiontype
Inaccordancewiththestandard EN60529
Mountingarea(e.g.controlcabinet) IP54
Housing IP20
Terminals IP20
Potentialisolation
Potentialisolationbetween Fieldbusandmodulevoltage
Typeofpotentialisolation Functionalinsulation
Ratedsurgevoltage 500V
Mechanicaldata
Mountingposition Horizontalontophatrail
DINrail
Tophatrail 35x7,5EN50022
Recesswidth 27mm
Material
Bottom PPOUL94V0
Front ABSUL94V0
Dimensions
Height 94,0mm
Width 22,5mm
Depth 122,0mm
Weight 110g
Wherestandardsareundated,the201203latesteditionsshallapply.

Orderreference
OperatingManualPNOZmc7p
1003050EN02 18
9 Orderreference
9.1 Product
Producttype Features Orderno.
PNOZmc7p Fieldbusmodule,CCLink 773716
9.2 Accessories
Producttype Features Orderno.
PNOZmultibusterminator Terminator 779110
KOPXE Jumper 774639

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100XXXX-DE-0X
0-0-2-3-000, 2014-00 Printed in Germany
© Pilz GmbH & Co. KG, 2014
1003050EN02,201501PrintedinGermany ©PilzGmbH&Co.KG,2011
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