Pilz PNOZ m ES Profinet User manual

PNOZmESProfinet
OperatingManual1003386EN02
ConfigurableControlSystemPNOZmulti

Preface
Thisdocumentistheoriginaldocument.
AllrightstothisdocumentationarereservedbyPilzGmbH&Co.KG.Copiesmaybemade
forinternalpurposes.Suggestionsandcommentsforimprovingthisdocumentationwillbe
gratefullyreceived.
Pilz®,PIT®,PMI®,PNOZ®,Primo®,PSEN®,PSS®,PVIS®,SafetyBUSp®,
SafetyEYE®,SafetyNETp®,thespiritofsafety®areregisteredandprotectedtrademarks
ofPilzGmbH&Co.KGinsomecountries.
SDmeansSecureDigital

Content
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Section 000
Section1 Introduction 5
1.1 Validityofdocumentation 5
1.2 Usingthedocumentation 5
1.3 Definitionofsymbols 5
Section2 Overview 7
2.1 Scopeofsupply 7
2.2 Unitfeatures 7
2.3 Frontview 8
Section3 Safety 9
3.1 Intendeduse 9
3.2 Systemrequirements 9
3.3 Safetyregulations 10
3.3.1 Useofqualifiedpersonnel 10
3.3.2 Warrantyandliability 10
3.3.3 Disposal 10
3.3.4 Foryoursafety 10
Section4 Functiondescription 11
4.1 Operation 11
4.2 Dataaccess 11
4.3 Assigningtheinputs/outputsinthePNOZmultiConfiguratortothe
PROFINETinputs/outputs
12
4.4 Blockdiagram 12
Section5 Installation 13
5.1 Generalinstallationguidelines 13
5.2 Connectthebaseunitandexpansionmodules 13
5.3 Dimensions 14
Section6 Commissioning 15
6.1 Generalwiringguidelines 15
6.2 Connectingthesupplyvoltage 15
6.3 Interfaceassignment 16
6.4 Preparingforoperation 16
6.4.1 DownloadmodifiedprojecttothePNOZmultisafetysystem 16
6.4.2 SetIPaddress 16
6.4.3 InstallGSDLMfile 16
6.5 Connectionexample 17
Section7 Operation 18
7.1 Messages 18
Section8 Technicaldetails 20

Content
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Section9 Orderreference 22
9.1 Module 22
9.2 Accessories 22

Introduction
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1 Introduction
1.1 Validityofdocumentation
ThisdocumentationisvalidfortheproductPNOZmESProfinet.Itisvaliduntilnewdocu
mentationispublished.
Thisoperatingmanualexplainsthefunctionandoperation,describestheinstallationand
providesguidelinesonhowtoconnecttheproduct.
1.2 Usingthedocumentation
Thisdocumentisintendedforinstruction.Onlyinstallandcommissiontheproductifyou
havereadandunderstoodthisdocument.Thedocumentshouldberetainedforfutureref
erence.
1.3 Definitionofsymbols
Informationthatisparticularlyimportantisidentifiedasfollows:
DANGER!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatposes
animmediatethreatofseriousinjuryanddeathandindicatespreventive
measuresthatcanbetaken.
WARNING!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatcould
leadtoseriousinjuryanddeathandindicatespreventivemeasuresthatcan
betaken.
CAUTION!
Thisreferstoahazardthatcanleadtoalessseriousorminorinjuryplus
materialdamage,andalsoprovidesinformationonpreventivemeasures
thatcanbetaken.
NOTICE
Thisdescribesasituationinwhichtheproductordevicescouldbedam
agedandalsoprovidesinformationonpreventivemeasuresthatcanbe
taken.Italsohighlightsareaswithinthetextthatareofparticularimport
ance.

Introduction
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INFORMATION
Thisgivesadviceonapplicationsandprovidesinformationonspecialfea
tures.

Overview
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2 Overview
2.1 Scopeofsupply
2.2 Unitfeatures
UsingtheproductPNOZmESProfinet:
Expansionmoduleforconnectiontoabaseunitfromtheconfigurablecontrolsystem
PNOZmulti2.
Theproducthasthefollowingfeatures:
}CanbeconfiguredinthePNOZmultiConfigurator
}ConnectionsforPROFINET
}status,diagnosticanderrordisplaysforcommunicationwithPROFINET
}128virtualinputsandoutputsonthecontrolsystemPNOZmulti2canbedefinedinthe
PNOZmultiConfiguratorforcommunicationwiththefieldbusPROFINET.
}Transmissionrate100MBit/s(100BaseTX),fullandhalfduplex
}Max.1PNOZmESProfinetcanbeconnectedtothebaseunit
}TwoRJ45ports
}ProfinetIOdevice(V2.2)functionsinaccordancewithConformanceClassC
}Supportedfunctions:
– RT
– IRT
– MRP
– LLDP
– I&M04
}Pluginconnectionterminals:
eitherspringloadedterminalorscrewterminalavailableasanaccessory(seeorder
reference)
}Pleaserefertothedocument"PNOZmultiSystemExpansion"fordetailsofthebase
unitsPNOZmulti2thatcanbeconnected.

Overview
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2.3 Frontview
Legend:
}X1,X2:Profinetinterfaces
}0V,24V:Supplyconnections
}:Functionalearth
}LED:
– Power
– Run
– Diag
– L/A1
– L/A2

Safety
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3 Safety
3.1 Intendeduse
TheexpansionmodulePNOZmESProfinetisusedforcommunicationbetweentheconfig
urablecontrolsystemPNOZmulti2withthePROFINET.
PROFINETisdesignedforfastdataexchangeatfieldlevel.TheexpansionmodulePNOZ
mESProfinetisapassivesubscriber(IOdevice)ofthePROFINET.Thebasiccommunica
tionfunctionswiththePROFINETconformtotheSystemDescriptionpublishedbythe
PROFIBUS&PROFINETInternational(PI)UserGroup.Thecentralcontroller(IOcontrol
ler)readsinputinformationfromtheIOdevicesandwritesoutputinformationtotheIO
devicesaspartofeachcycle.AswellasthecyclicaltransferofusabledataPROFINETcan
alsobeusedfordiagnosticsandcommissioningfunctions.Datatrafficismonitoredonthe
IOcontrollerandIOdeviceside.
Theexpansionmodulemayonlybeconnectedtoabaseunitfromtheconfigurablecontrol
systemPNOZmulti2(pleaserefertothedocument"PNOZmultiSystemExpansion"forde
tailsofthebaseunitsthatcanbeconnected).
TheconfigurablecontrolsystemPNOZmulti2isusedforthesafetyrelatedinterruptionof
safetycircuitsandisdesignedforusein:
}ESTOPequipment
}SafetycircuitsinaccordancewithVDE0113Part1andEN602041
Theexpansionmodulemaynotbeusedforsafetyrelatedfunctions.
Thefollowingisdeemedimproperuseinparticular:
}Anycomponent,technicalorelectricalmodificationtotheproduct
}Useoftheproductoutsidetheareasdescribedinthismanual
}Useoftheproductoutsidethetechnicaldetails(seechapterentitled"TechnicalDe
tails").
NOTICE
EMCcompliantelectricalinstallation
Theproductisdesignedforuseinanindustrialenvironment.Theproduct
maycauseinterferenceifinstalledinotherenvironments.Ifinstalledinother
environments,measuresshouldbetakentocomplywiththeapplicable
standardsanddirectivesfortherespectiveinstallationsitewithregardtoin
terference.
3.2 Systemrequirements
Pleaserefertothe"ProductModifications"documentinthe"Versionoverview"sectionfor
detailsofwhichversionsofthebaseunitandPNOZmultiConfiguratorcanbeusedforthis
product.

Safety
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3.3 Safetyregulations
3.3.1 Useofqualifiedpersonnel
Theproductsmayonlybeassembled,installed,programmed,commissioned,operated,
maintainedanddecommissionedbycompetentpersons.
Acompetentpersonissomeonewho,becauseoftheirtraining,experienceandcurrentpro
fessionalactivity,hasthespecialistknowledgerequiredtotest,assessandoperatethe
workequipment,devices,systems,plantandmachineryinaccordancewiththegeneral
standardsandguidelinesforsafetytechnology.
Itisthecompany’sresponsibilityonlytoemploypersonnelwho:
}Arefamiliarwiththebasicregulationsconcerninghealthandsafety/accidentpreven
tion
}Havereadandunderstoodtheinformationprovidedinthisdescriptionunder"Safety"
}Andhaveagoodknowledgeofthegenericandspecialiststandardsapplicabletothe
specificapplication.
3.3.2 Warrantyandliability
Allclaimstowarrantyandliabilitywillberenderedinvalidif
}Theproductwasusedcontrarytothepurposeforwhichitisintended
}Damagecanbeattributedtonothavingfollowedtheguidelinesinthemanual
}Operatingpersonnelarenotsuitablyqualified
}Anytypeofmodificationhasbeenmade(e.g.exchangingcomponentsonthePCB
boards,solderingworketc.).
3.3.3 Disposal
}Whendecommissioning,pleasecomplywithlocalregulationsregardingthedisposalof
electronicdevices(e.g.ElectricalandElectronicEquipmentAct).
3.3.4 Foryoursafety
Theunitmeetsallthenecessaryconditionsforsafeoperation.However,youshouldalways
ensurethatthefollowingsafetyrequirementsaremet:
}Thisoperatingmanualonlydescribesthebasicfunctionsoftheunit.Theexpanded
functionsaredescribedinthePNOZmultiConfigurator'sonlinehelp.Onlyusethese
functionsonceyouhavereadandunderstoodthedocumentations.
}Donotopenthehousingormakeanyunauthorisedmodifications.
}Pleasemakesureyoushutdownthesupplyvoltagewhenperformingmaintenance
work(e.g.exchangingcontactors).

Functiondescription
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4 Functiondescription
4.1 Operation
ThevirtualinputsandoutputsthataretobetransferredviaPROFINETareselectedand
configuredinthePNOZmultiConfigurator.ThebaseunitandtheexpansionmodulePNOZ
mESProfinetareconnectedviaajumper.
AfterthesupplyvoltageisswitchedonorthePNOZmulti2isreset,theexpansionmodule
PNOZmESProfinetisconfiguredandstartedautomatically.
LEDsindicatethestatusofthefieldbusmodulePROFINET.
TheconfigurationisdescribedindetailinthePNOZmultiConfigurator'sonlinehelp.
INFORMATION
TheGSDMLfileisavailableontheInternetatwww.pilz.de.
4.2 Dataaccess
Thedataisstructuredasfollows:
}Virtualdata
– InputareaPNOZmESProfinet
ThevaluesfortheinputsaresetasanoutputintheMasterandtransferredtothe
PNOZmulti2.
– OutputrangePNOZmESProfinet
TheoutputsareconfiguredinthePNOZmultiConfiguratorandtransferredtothe
Master.
}StatusofLEDs:
Bit0…4:StatusofLEDsonthePNOZmulti2
– Bit0:OFAULT
– Bit1:IFAULT
– Bit2:FAULT
– Bit3:DIAG
– Bit4:RUN
}DataexchangeisdisplayedinBit5.
}Pollingtheusabledata:2Byteswiththetablenumberandsegmentnumberaresentby
theMasterforaccesstotheusabledatatable(15BytesarereturnedtotheMaster).
Detailedinformationondataexchange(tables,segments)isavailableinthedocument
"CommunicationInterfaces"inthesectionentitled"Fieldbusmodules".

Functiondescription
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4.3 Assigningtheinputs/outputsinthePNOZmultiConfigurator
tothePROFINETinputs/outputs
Virtualinputsandoutputscanberequestedorsetdirectlyviathefollowingobjects.Each
elementcanbeselectedindividuallyinthemastercontrolsystem,e.g.virtualinputsi031.
Thedatawidthisalsoestablishedthisway.
Inputdata
TheMasterwritestothevirtualinputsofthePNOZmulti2.
Description InputdatafromPNOZmulti2
Virtualinputsi0–i31 4InputBytes
Virtualinputsi32–i63 4InputBytes
Virtualinputsi64–i95 4InputBytes
Virtualinputsi96–i127 4InputBytes
Outputdata
TheMasterreadsthevirtualoutputsofthePNOZmulti2.
Description OutputdatafromPNOZmulti2
Virtualoutputso0–o31 4OutputBytes
Virtualoutputso32–o63 4OutputBytes
Virtualoutputso64–o95 4OutputBytes
Virtualoutputso96–o127 4OutputBytes
4.4 Blockdiagram
Base unit
PROFINET
24V 0V
24V 0V FE

Installation
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5 Installation
5.1 Generalinstallationguidelines
}Theunitshouldbeinstalledinasinglemountingareawithaprotectiontypeofatleast
IP54.
}Fitthesafetysystemtoahorizontalmountingrail.Theventingslotsmustfaceupwards
anddownwards.Othermountingpositionscoulddestroythesafetysystem.
}Usethelockingslideontherearoftheunittoattachittoamountingrail.
}Inenvironmentsexposedtoheavyvibration,theunitshouldbesecuredusingafixing
element(e.g.retainingbracketorendangle).
}Openthelockingslidebeforeliftingtheunitfromthemountingrail.
}TocomplywithEMCrequirements,themountingrailmusthavealowimpedancecon
nectiontothecontrolcabinethousing.
}TheambienttemperatureofthePNOZmultiunitsinthecontrolcabinetmustnotexceed
thefigurestatedinthetechnicaldetails,otherwiseairconditioningwillberequired.
NOTICE
Damageduetoelectrostaticdischarge!
Electrostaticdischargecandamagecomponents.Ensureagainstdischarge
beforetouchingtheproduct,e.g.bytouchinganearthed,conductivesur
faceorbywearinganearthedarmband.
5.2 Connectthebaseunitandexpansionmodules
Connectthebaseunitandtheexpansionmoduleasdescribedintheoperatinginstructions
forthebaseunits.
}Connecttheblack/yellowterminatortotheexpansionmodule.
}InstalltheexpansionmoduleinthepositioninwhichitisconfiguredinthePNOZmulti
Configurator.

Installation
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5.3 Dimensions
101,4 (4,11“)
115,0 (4,53“)
22,5
(0,88“)

Commissioning
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6 Commissioning
6.1 Generalwiringguidelines
ThewiringisdefinedinthecircuitdiagramofthePNOZmultiConfigurator.Itispossibleto
definewhichinputsandoutputsonthesafetysystemwillcommunicatewithPROFINET.
Pleasenote:
}Informationgiveninthe"Technicaldetails[ 20]"mustbefollowed.
}Usecopperwiringwithatemperaturestabilityof75°C.
PleasenotethefollowingwhenconnectingtoPROFINET:
}Thefollowingminimumrequirementsoftheconnectioncableandconnectormustbe
met:
– OnlyusestandardindustrialEthernetcableandconnectors.
– OnlyusedoubleshieldedtwistedpaircableandshieldedRJ45connectors(indus
trialconnectors).
– 100BaseTXcableinaccordancewiththeEthernetstandard(min.Category5)
}Measurestoprotectagainstinterference:
EnsuretherequirementsfortheindustrialuseofPROFINETaremet,asstatedinthe
InstallationManualpublishedbytheUserGroup.
}Externalmeasuresmustbeusedtoconnecttheterminal tothefunctionalearth,
whenthemountingrailisnotconnectedtothefunctionalearth.
}Alwaysconnectthemountingrailtotheprotectiveearthviaanearthingterminal.This
willbeusedtodissipatehazardousvoltagesinthecaseofafault.
}Thepowersupplymustmeettheregulationsforextralowvoltageswithprotectivesep
aration.
CAUTION!
Onlyconnectanddisconnecttheexpansionmodulewhenthesupply
voltageisswitchedoff.
NOTICE
Wheninstalling,youmustrefertotheguidelinespublishedbythe
RPOFIBUS&PROFINETInternational(PI)UserGroup.
6.2 Connectingthesupplyvoltage
Connectthesupplyvoltagetothefieldbusmodule:
}Terminal24V:+24VDC
}Terminal0V:0V

Commissioning
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6.3 Interfaceassignment
RJ45socket
8pin PIN Standard
8 1
1 TD+(Transmit+)
2 TD(Transmit)
3 RD+(Receive+)
4 n.c.
5 n.c.
6 RD(Receive)
7 n.c.
8 n.c.
n.c.:Notconnected
6.4 Preparingforoperation
6.4.1 DownloadmodifiedprojecttothePNOZmultisafetysystem
Assoonasanadditionalexpansionmodulehasbeenconnectedtothesystem,theproject
mustbeamendedusingthePNOZmultiConfigurator.Proceedasdescribedintheoperat
inginstructionsforthebaseunit.
NOTICE
Forthecommissioningandaftereveryprogramchange,youmustcheck
whetherthesafetydevicesarefunctioningcorrectly.
6.4.2 SetIPaddress
Therearetwooptions:
}AutomaticassignmentoftheIPaddresswiththeDynamicHostConfigurationProtocol
(DHCP)
}AssignmentoftheIPaddressbytheIOcontrollerbeforesystemstartupbasedonthe
uniqueunitname.
6.4.3 InstallGSDLMfile
InstalltheGDSMLfile.YoucanfindtheGSDMLfileintheInternetatwww.pilz.de.

Commissioning
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6.5 Connectionexample
PROFINET
Device 1
PROFINET
Device 2
PROFINET
Device 3
PROFINET
Controller

Operation
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7 Operation
7.1 Messages
Whenthesupplyvoltageisswitchedon,thePNOZmultisafetysystemcopiestheconfigur
ationfromthechipcard.
TheLEDs“POWER”,“DIAG”,“FAULT”,“IFAULT”and“OFAULT”willlightuponthebase
unit.
TheexpansionmodulePNOZmESProfinetisconfiguredandstartedautomatically.The
LEDs"RUN"and"ERR"displaythestatusofthePNOZmESProfinetatthePROFINET.
IftheexpansionmodulePNOZmESProfinetdoesnotreceiveaconfigurationfromthe
baseunitforaperiodof30s,theexpansionmodulePNOZmESProfinetconnectstothe
IOcontrollerand"RUN"statusisdisplayedonPROFINET.Theerrormessage"NoCon
nectionwithBaseModule"issenttotheIOcontroller.
Legend:
LEDon
LEDflashes
LEDoff
LED Meaning
Power Green Supplyvoltageispresent
Supplyvoltageisnotpresent
Run Green TheconnectiontotheIOcontrollerisestablished,theIOcontrollerisin
RUNcondition
green,1x TheconnectiontotheIOcontrollerisestablished,theIOcontrollerisin
STOPcondition
Green Deviceidentification(LED"Diag"alsoflashesgreen)
NoconnectiontoIOcontroller
Diag Red Diagnosticdataavailable(maintenancerequiredorerror)
Green Deviceidentification(LED"Run"alsoflashesgreen)
Red Nodevicenameassigned

Operation
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LED Meaning
L/A1 Green BusconnectionavailableatX1
Green DatatrafficpresentatX1
BusconnectionisnotavailableatX1
L/A2 Green BusconnectionavailableatX2
Green DatatrafficpresentatX2
BusconnectionnotavailableatX2

Technicaldetails
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1003386EN02 20
8 Technicaldetails
General
Approvals CCC,CE,EAC(Eurasian),cULusListed
Electricaldata
Supplyvoltage
for Modulesupply
Voltage 24,0V
Kind DC
Voltagetolerance 20%/+25%
Supplyvoltage
Currentconsumption 60mA
Powerconsumption 1,4W
Max.powerdissipationofmodule 1,50W
Statusindicator LED
Fieldbusinterface
Fieldbusinterface PROFINET
Unittype IODevice
Transmissionrates 100MBit/s
Connection 2xRJ45
Galvanicisolation Yes
Environmentaldata
Ambienttemperature
Inaccordancewiththestandard EN60068214
Temperaturerange 060°C
Forcedconvectionincontrolcabinetoff 55°C
Storagetemperature
Inaccordancewiththestandard EN6006821/2
Temperaturerange 2570°C
Climaticsuitability
Inaccordancewiththestandard EN60068230,EN60068278
Condensationduringoperation Notpermitted
EMC EN611312
Vibration
Inaccordancewiththestandard EN6006826
Frequency 10,0150,0Hz
Acceleration 1g
Shockstress
Inaccordancewiththestandard EN60068227
Acceleration 15g
Duration 11ms
Max.operatingheightabovesealevel 2000m