Pilz PNOZmulti Mini User manual

PNOZ mm0p-T
Operating Manual 1002704-EN-02
}Configurable compact control systems PNOZmulti Mini

Preface
This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
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Section 1 Introduction 5
1.1 Validity of documentation 5
1.2 Using the documentation 5
1.3 Definition of symbols 5
Section 2 Overview 7
2.1 Range 7
2.2 Unit features 7
2.3 Chip card 8
2.4 Front view 8
Section 3 Safety 10
3.1 Intended use 10
3.2 System requirements 10
3.3 Safety regulations 10
3.3.1 Safety assessment 10
3.3.2 Use of qualified personnel 11
3.3.3 Warranty and liability 11
3.3.4 Disposal 11
3.3.5 For your safety 11
Section 4 Function description 12
4.1 Integrated protection mechanisms 12
4.2 Functions 12
4.3 System reaction time 12
4.4 Diagnostics 12
4.5 Block diagram 12
Section 5 Installation 13
5.1 Control cabinet installation 13
5.1.1 Mounting distances 14
5.2 Dimensions 15
5.3 Install base unit without expansion module 15
5.4 Connecting the base unit and expansion modules 16
Section 6 Commissioning 17
6.1 General wiring guidelines 17
6.2 Preparing for operation 17
6.2.1 Function test during commissioning 17
6.2.2 Using the chip card 17
6.2.3 Commissioning the PNOZmulti safety system 18
6.2.3.1 Load project from chip card 18
6.2.3.2 Load project via USB port 19
6.2.4 Connection 19
6.3 Connection example 21

Contents
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Section 7 Operation 22
7.1 LED indicators 22
7.2 Restart PNOZmulti 22
7.3 Stop PNOZmulti 23
Section 8 Technical details 24
8.1 Safety characteristic data 27
Section 9 Supplementary data 29
9.1 Maximum capacitive load C (μF) with load current I (A) at the semicon-
ductor outputs
29
9.2 Maximum permitted total current of the semiconductor outputs 29
Section 10 Order reference 30

Introduction
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1 Introduction
1.1 Validity of documentation
This documentation is valid for the product PNOZ mm0p-T. It is valid until new documenta-
tion is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
1.2 Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
1.3 Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

Introduction
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1002704-EN-02 6
INFORMATION
This gives advice on applications and provides information on special fea-
tures.

Overview
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2 Overview
2.1 Range
}Base unit PNOZ mm0p-T
}Right-hand terminator: (yellow)
}Left-hand terminator: (yellow/black)
2.2 Unit features
Using the product PNOZ mm0p-T:
Base unit from the configurable control system PNOZmulti
The product has the following features:
}Can be configured in the PNOZmulti Configurator
}Semiconductor outputs:
4 safety outputs
Depending on the application, up to PL e of EN ISO 13849-1 and up to SIL CL 3 of EN
IEC 62061
}12 inputs for connecting, for example:
– E-STOP pushbuttons
– Two-hand pushbuttons
– Safety gate limit switches
– Reset buttons
– Light beam devices
– Scanners
– Enabling switches
– PSEN
– Operating mode selector switches
– Pressure sensitive mats
}8 configurable inputs/outputs
Can be configured as:
– Inputs (see above for connection options)
or
– Outputs for standard applications
}4 configurable outputs
Can be configured as:
– Outputs for standard applications
or
– Test pulse outputs

Overview
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}LED for:
– Error messages
– Diagnostics
– Supply voltage
– State of the inputs
– State of the outputs
}Test pulse outputs used to monitor shorts across the inputs
}Monitoring of shorts between the safety outputs
}Plug-in connection terminals:
Either spring-loaded terminal or screw terminal available as an accessory (see order
reference)
}Pushbutton to change the operating status and download the project.
}Coated version:
Increased environmental requirements (see Technical details [ 24])
2.3 Chip card
To be able to use the product you will need a chip card.
Chip cards are available with memories of 8 kByte and 32 kByte. For large-scale projects
we recommend the 32 kByte chip card (see Technical Catalogue: Accessories chapter).
2.4 Front view
I/O LEDs
LED INFO
Front view with and without cover

Overview
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Legend
}X1:
– Inputs I8 ... I15
}X2:
– Configurable test pulse/auxiliary outputs T0M20 ... T3M23
– Semiconductor outputs O0 ... O3
}X3:
– Configurable inputs/outputs IM0 – IM3
– Inputs I4 ... I7
}X4:
– Configurable inputs/outputs IM16 – IM19
– Supply connections
}LEDs:
– POWER
– RUN
– DIAG
– FAULT
– I FAULT
– O FAULT
– INFO
– I/O

Safety
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3 Safety
3.1 Intended use
The configurable small control systems PNOZmulti are used for the safety-related interrup-
tion of safety circuits and are designed for use in:
}E-STOP equipment
}Safety circuits in accordance with VDE0113 Part 1 and EN60204-1
CAUTION!
Inputs and outputs for standard functions must not be used for safety-re-
lated applications.
The coated version of the product PNOZ mm0p-T is suitable for use where there are in-
creased environmental requirements (see Technical details [ 24]).
The following is deemed improper use in particular:
}Any component, technical or electrical modification to the product
}Use of the product outside the areas described in this manual
}Use of the product outside the technical details (see Technical details [ 24]).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.
3.2 System requirements
Please refer to the "Product Modifications" document in the "Version overview" section for
details of which versions of the PNOZmulti Configurator can be used for this product.
3.3 Safety regulations
3.3.1 Safety assessment
Before using a unit it is necessary to perform a safety assessment in accordance with the
Machinery Directive.
Functional safety is guaranteed for the product as a single component. However, this does
not guarantee the functional safety of the overall plant/machine. In order to achieve the re-
quired safety level for the overall plant/machine, define the safety requirements for the
plant/machine and then define how these must be implemented from a technical and organ-
isational standpoint.