Pilz Plid d1 User manual

PLID d1

Operating Manual-1002227-EN-04

}Safety relays

Preface

This document is the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made

for the user's internal purposes. Suggestions and comments for improving this documenta-

tion will be gratefully received.

Source code from third-party manufacturers or open source software has been used for

some components. The relevant licence information is available on the Internet on the Pilz

homepage.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,

SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries.

SD means Secure Digital

Contents

Operating Manual PLID d1

1002227-EN-04 | 3

Introduction ............................................................................................................................4

Validity of documentation.......................................................................................................... 4

Using the documentation .......................................................................................................... 4

Definition of symbols................................................................................................................. 4

Safety ...................................................................................................................................... 5

Intended use ............................................................................................................................. 5

Safety regulations ..................................................................................................................... 5

Use of qualified personnel ........................................................................................................ 5

Warranty and liability ................................................................................................................ 6

Disposal .................................................................................................................................... 6

Unit features ...........................................................................................................................6

Block diagram ........................................................................................................................ 6

Function description ............................................................................................................. 6

Installation ..............................................................................................................................7

Wiring ......................................................................................................................................7

Preparing for operation ......................................................................................................... 7

Dimensions in mm .................................................................................................................8

Technical details ....................................................................................................................9

Order reference ......................................................................................................................10

Product ..................................................................................................................................... 10

Accessories .............................................................................................................................. 10

PLID d1

Operating Manual PLID d1

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Introduction

Validity of documentation

This documentation is valid for the product PLID d1. It is valid until new documentation is

published.

This operating manual explains the function and operation, describes the installation and

provides guidelines on how to connect the product.

Using the documentation

This document is intended for instruction. Only install and commission the product if you

have read and understood this document. The document should be retained for future ref-

erence.

Definition of symbols

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation that poses

an immediate threat of serious injury and death and indicates preventive

measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation that could

lead to serious injury and death and indicates preventive measures that can

be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor injury plus

material damage, and also provides information on preventive measures

that can be taken.

NOTICE

This describes a situation in which the product or devices could be dam-

aged and also provides information on preventive measures that can be

taken. It also highlights areas within the text that are of particular import-

ance.

PLID d1

Operating Manual PLID d1

1002227-EN-04 | 5

INFORMATION

This gives advice on applications and provides information on special fea-

tures.

Safety

Intended use

The PLID d1 is used for safe line inspection. It monitors 2-wire lines for

}Short circuit,

}Short between contacts,

}Open circuit.

The PLID d1 may only be used in conjunction with the evaluation device PNOZ e8.1p.

The following is deemed improper use in particular

}Any component, technical or electrical modification to the product,

}Use of the product outside the areas described in this manual,

}Use of the product outside the technical details (see Technical details [ 9]).

NOTICE

EMC-compliant electrical installation

The product is designed for use in an industrial environment. The product

may cause interference if installed in other environments. If installed in other

environments, measures should be taken to comply with the applicable

standards and directives for the respective installation site with regard to in-

terference.

Safety regulations

Use of qualified personnel

The products may only be assembled, installed, programmed, commissioned, operated,

maintained and decommissioned by competent persons.

A competent person is a qualified and knowledgeable person who, because of their train-

ing, experience and current professional activity, has the specialist knowledge required. To

be able to inspect, assess and operate devices, systems and machines, the person has to

be informed of the state of the art and the applicable national, European and international

laws, directives and standards.

It is the company’s responsibility only to employ personnel who

}Are familiar with the basic regulations concerning health and safety / accident prevention,

}Have read and understood the information provided in the section entitled Safety

}Have a good knowledge of the generic and specialist standards applicable to the specific

application.

PLID d1

Operating Manual PLID d1

1002227-EN-04 | 6

Warranty and liability

All claims to warranty and liability will be rendered invalid if

}The product was used contrary to the purpose for which it is intended,

}Damage can be attributed to not having followed the guidelines in the manual,

}Operating personnel are not suitably qualified,

}Any type of modification has been made (e.g. exchanging components on the PCB

boards, soldering work etc.).

Disposal

}When decommissioning, please comply with local regulations regarding the disposal of

electronic devices (e.g. Electrical and Electronic Equipment Act).

Unit features

}Max. length of the inspected line (depending on the line resistance): 3000 m

}Supply voltage module via evaluation device

}Installation in pushbutton housing, surface mount housing or control cabinet

}LED lights when the device is active

}Either spring-loaded terminals or screw terminals

Block diagram

X1 X2

Function description

The PLID d1 sends a test pulse signal via a contact (E-STOP pushbutton or start button) to

the evaluation device PNOZ e8.1p. If the line is error-free, the input circuits are closed and

the contact is closed (E-STOP pushbutton or start button) a valid signal is present at the in-

put S36 of the PNOZ e8.1p.

The PLID d1 in combination with PNOZ e8.1p can be used for example instead of a single-

channel E-STOP pushbutton or start button. The line inspection is performed when the con-

tact is closed.

PLID d1

Operating Manual PLID d1

1002227-EN-04 | 7

Installation

The unit should be secured using 2 M4 pan head screws.

Please note during installation:

}The unit should be installed in a single mounting area with a protection type of at least

IP54.

}Make sure that the unit is fixed securely.

}Protect the cable and connector from mechanical stress by using strain relief.

A mounting bracket is available for control cabinet installation (see Order

reference [ 10]).

Wiring

Please note:

}Information given in the "Technical details [ 9]" must be followed.

}Calculation of the max. cable length lmax in the input circuit:

Rlmax

Rl / km

Imax =

Rlmax = max. overall cable resistance (see Technical details [ 9])

Rl/km = cable resistance/km

}The cable length between PLID d1 and contact (E-STOP pushbutton or start button)

should be as short as possible.

}Where one line is to be monitored, only use one PLID d1 and one evaluation device.

Route the line so that it is protected.

Preparing for operation

Connect the PLID d1 to the evaluation device PNOZ e8.1p:

}Connect terminal X1 to terminal S36 on the PNOZ e8.1p

}Connect terminal X2 to terminal A2 on the PNOZ e8.1p

The evaluation device PNOZ e8.1p should be wired as described in the unit's operating

manual. Ensure the wiring and EMC requirements of IEC 60204-1 are met.

Connection example with N/C contact (continuous test)

PLID d1

Operating Manual PLID d1

1002227-EN-04 | 8

Connection example with N/O contact (manual test)

CAUTION!

A short circuit on the pushbutton or on the supply line to the pushbut-

ton is not monitored!

Use appropriate measures to prevent a short circuit on the pushbutton.

Dimensions in mm

PLID d1 (screw terminals)

PLID d1 C (spring-loaded terminals)

PLID d1

Operating Manual PLID d1

1002227-EN-04 | 9

Technical details

General 774260 784260

Certifications TÜV, UL/cUL TÜV, UL/cUL

Electrical data 774260 784260

Supply voltage

internal Via evaluation device Via evaluation device

Voltage 24 V 24 V

Power consumption 0,2 W 0,2 W

Duty cycle 100 % 100 %

Inputs 774260 784260

Max. overall cable resistance Rl-

max

Single-channel at UB DC 220 Ohm 220 Ohm

Max. line capacitance 450 nF 450 nF

Environmental data 774260 784260

Climatic suitability EN 60068-2-78 EN 60068-2-78

Ambient temperature

Temperature range -30 - 70 °C -30 - 70 °C

Storage temperature

Temperature range -40 - 70 °C -40 - 70 °C

Climatic suitability

Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C

Condensation during operation Not permitted Not permitted

EMC EN 60947-5-1, EN 61000-6-2, EN

61000-6-4

EN 60947-5-1, EN 61000-6-2, EN

61000-6-4

Vibration

In accordance with the standard EN 60068-2-6 EN 60068-2-6

Frequency 10 - 55 Hz 10 - 55 Hz

Amplitude 0,35 mm 0,35 mm

Airgap creepage

In accordance with the standard EN 60947-1 EN 60947-1

Overvoltage category III III

Pollution degree 2 2

Rated insulation voltage 30 V 30 V

Rated impulse withstand voltage 0,8 kV 0,8 kV

Protection type

Housing IP40 IP40

Terminals IP20 IP20

Mounting area (e.g. control cab-

inet) IP54 IP54

Mechanical data 774260 784260

Mounting position Any Any

Max. cable length 3000 m 3000 m

PLID d1

Operating Manual PLID d1

1002227-EN-04 | 10

Mechanical data 774260 784260

Material

Bottom PC PC

Connection type Screw terminal Spring-loaded terminal

Mounting type Fixed Fixed

Conductor cross section with screw

terminals

1 core flexible 0,5 - 1,5 mm², 22 - 14 AWG –

Torque setting with screw terminals 0,5 Nm –

Conductor cross section with

spring-loaded terminals: Flexible

with/without crimp connector – 0,5 - 1,5 mm², 22 - 14 AWG

Spring-loaded terminals: Terminal

points per connection – 1

Stripping length with spring-loaded

terminals – 9 mm

Dimensions

Height 36 mm 36 mm

Width 26 mm 30 mm

Depth 12,1 mm 12,5 mm

Weight 10 g 10 g

Where standards are undated, the 2020-07 latest editions shall apply.

INFORMATION

Please refer to the technical details of the operating manual PNOZ e8.1p.

for safety-related characteristic data.

Order reference

Product

Product type Features Connection type Order no.

PLID d1 24 VDC Screw terminals 774 260

PLID d1 C 24 VDC Spring-loaded terminals 784 260

PNOZ e8.1p 24 VDC Screw terminals 774 198

PNOZ e8.1p C 24 VDC Spring-loaded terminals 784 198

Accessories

Product type Features Order no.

PSEN bracket Mounting bracket 532 110

We are represented internationally. Please refer to our homepage www.pilz.com

for further details or contact our headquarters.

Headquarters: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostﬁldern, Germany

Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected], Internet: www.pilz.com

CECE®, CHRE®, CMSE®, InduraNET p®, Leansafe®, Master of Safety®, Master of Security®, PAS4000®, PAScal®, PASconﬁg®, Pilz®, PIT®, PLID®, PMCprimo®, PMCprotego®, PMCtendo®,

PMD®, PMI®, PNOZ®, PRBT®, PRCM®, Primo®, PRTM®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®, SafetyNET p®, THE SPIRIT OF SAFETY®are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary from the details stated in this document, depending on the status at the time of publication

and the scope of the equipment. We accept no responsibility for the validity, accuracy and entirety of the text and graphics presented in this information. Please contact our Technical Support

if you have any questions.