Pilz PNOZ 16SP User manual

PNOZ 16SP
Operating Manual-19900-EN-05
}Safety relays

Preface
This document is the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for the user's internal purposes. Suggestions and comments for improving this documenta-
tion will be gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
Operating Manual PNOZ 16SP
19900-EN-05 3
Introduction 5
Validity of documentation 5
Using the documentation 5
Definition of symbols 5
Safety 6
Intended use 6
Safety regulations 6
Safety assessment 6
Use of qualified personnel 7
Warranty and liability 7
Disposal 7
For your safety 7
Unit features 8
Safety features 8
Block diagram/terminal configuration 9
Function Description 9
Operating modes 9
Timing diagram 10
Installation 11
Wiring 11
Preparing for operation 12
Operation 14
Status indicators 14
Faults – Interference 15
Dimensions in mm 15
Technical details 16
Safety characteristic data 25
Supplementary data 26
Service life graph 26

Contents
Operating Manual PNOZ 16SP
19900-EN-05 4
Remove plug-in terminals 27
Order reference 27
EC declaration of conformity 27

PNOZ 16SP
Operating Manual PNOZ 16SP
19900-EN-05 5
Introduction
Validity of documentation
This documentation is valid for the product PNOZ 16SP. It is valid until new documentation
is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

PNOZ 16SP
Operating Manual PNOZ 16SP
19900-EN-05 6
INFORMATION
This gives advice on applications and provides information on special fea-
tures.
Safety
Intended use
The safety relay PNOZ 16SP provides a safety-related interruption of a safety circuit.
The safety relay meets the requirements of EN60947-5-1, EN60204-1 and VDE 0113-1
and may be used in applications with
}E-STOP pushbuttons
}Safety gates
}Pressure sensitive mats
}Safe edges
The following is deemed improper use in particular
}Any component, technical or electrical modification to the product,
}Use of the product outside the areas described in this manual,
}Use of the product outside the technical details (see Technical details [ 16]).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.
Safety regulations
Safety assessment
Before using a device it is necessary to perform a safety assessment in accordance with
the Machinery Directive.
Functional safety is guaranteed for the product as a single component. However, this does
not guarantee the functional safety of the overall plant/machine. In order to achieve the re-
quired safety level for the overall plant/machine, define the safety requirements for the
plant/machine and then define how these must be implemented from a technical and organ-
isational standpoint.

PNOZ 16SP
Operating Manual PNOZ 16SP
19900-EN-05 7
Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is a qualified and knowledgeable person who, because of their train-
ing, experience and current professional activity, has the specialist knowledge required. To
be able to inspect, assess and operate devices, systems and machines, the person has to
be informed of the state of the art and the applicable national, European and international
laws, directives and standards.
It is the company’s responsibility only to employ personnel who
}Are familiar with the basic regulations concerning health and safety / accident preven-
tion,
}Have read and understood the information provided in the section entitled Safety
}Have a good knowledge of the generic and specialist standards applicable to the spe-
cific application.
Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended,
}Damage can be attributed to not having followed the guidelines in the manual,
}Operating personnel are not suitably qualified,
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
Disposal
}In safety-related applications, please comply with the mission time TM in the safety-re-
lated characteristic data.
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
For your safety
The unit meets all the necessary conditions for safe operation. However, please note the
following:
}Note for overvoltage category III: If voltages higher than low voltage (>50 VAC or >120
VDC) are present on the unit, connected control elements and sensors must have a
rated insulation voltage of at least 250 V.

PNOZ 16SP
Operating Manual PNOZ 16SP
19900-EN-05 8
Unit features
}Positive-guided relay outputs:
– 2 safety contacts (N/O), instantaneous
}2 semiconductor outputs
}Connection options for:
– E-STOP pushbuttons
– Safety gate limit switches
– Start button
– Pressure sensitive edges
– Pressure sensitive mats
}LED indicator for:
– Supply voltage
– Switch state of the safety contacts
– Detection of shorts across contacts, pressure sensitive mat
}Semiconductor outputs signal:
– Supply voltage is present, no short across contacts
– Switch state of the safety contacts
}See order reference for unit types
Safety features
The safety relay meets the following safety requirements:
}The circuit is redundant with built-in self-monitoring.
}The safety function remains effective in the case of a component failure.
}The correct opening and closing of the safety function relays is tested automatically in
each on-off cycle.

PNOZ 16SP
Operating Manual PNOZ 16SP
19900-EN-05 9
Block diagram/terminal configuration
*Insulation between the non-marked area and the relay contacts: Basic insulation (over-
voltage category III), Protective separation (overvoltage category II)
Function Description
The safety relay PNOZ 16P provides a safety-oriented interruption of a safety circuit. When
supply voltage is supplied the "POWER" LED is lit. The unit is ready for operation when the
feedback loop Y1-Y2 and the start circuit S33-S34 are closed.
}Input circuit is closed (e.g. E-STOP pushbutton not operated):
– The LEDs "CH.1" and "CH.2" are lit.
– Safety contacts 13-14 and 23-24 are closed. The unit is active.
– A high signal is present at the semiconductor output switch state Y32.
}Input circuit is opened (e.g. E-STOP pushbutton operated):
– The LEDs "CH.1" and "CH.2" go out.
– Safety contacts 13-14 and 23-24 are redundantly opened.
– A low signal is present at the semiconductor output switch state Y32.
Semiconductor output short across contact Y35
}A high signal is present at semi-conductor output Y35 if the supply voltage is present
and the internal fuse has not blown.
Operating modes
}Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
}Dual-channel operation with detection of shorts across contacts: Redundant input cir-
cuit, PNOZ 16SP detects
– earth faults in the start and input circuit,
– short circuits in the input circuit,
– shorts across contacts in the input circuit.

PNOZ 16SP
Operating Manual PNOZ 16SP
19900-EN-05 10
}Automatic start: Unit is active once the input circuit has been closed.
}Manual start: Unit is active once the input circuit and the start circuit are closed.
}Operating with pressure sensitive mat: When the pressure sensitive mat is actuated, a
short is formed between the inputs and internal fault detection is energised. Safety con-
tacts open and the "EXT.FAULT" LED is lit. If the pressure sensitive mat is cleared and
supply voltage is maintained, the unit is ready for operation again once the recovery
time has elapsed.
}Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.
Timing diagram
[1] [2]
Legend
}Power: Supply voltage
}Start: Start circuit
}Input: Input circuit
}Output safe: Safety contacts
}Semi FAULT: Semiconductor output short across contact
}Semi OUT: Semiconductor output switch state
}FAULT: Short across contacts in the input circuit due to actuation of pressure sensitive
mat
}[1]: Automatic start
}[2]: Manual start
}a: Input circuit closes before start circuit
}b: Start circuit closes before input circuit
}t1: Switch-on delay
}t2: Delay-on de-energisation
}t3: Recovery time after short across contacts