Pilz PNOZ mmc2p User manual

Operating Manual — No. 1002103-EN-01
PNOZmulti Modular Safety System
PNOZ mmc2p
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This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Co ies may be made
for internal ur oses.
Suggestions and comments for im roving this documentation will be gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS ®, SafetyEYE®,
SafetyNET ®, the s irit of safety® are registered and rotected trademarks of
Pilz GmbH & Co. KG in some countries.
SD means Secure Digital.
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Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 1
Contents
Contents
Contents Page
Chapter 1 Introduction
1.1 Validity of documentation 1-1
1.1.1 Retaining the documentation 1-1
1.2 Overview of documentation 1-2
1.3 Definition of symbols 1-3
Chapter 2 Overview
2.1 Unit structure 2-1
2.1.1 Scope of delivery 2-1
2.1.2 Unit features 2-1
2.2 Front view 2-2
2.2.1 Key 2-2
Chapter 3 Safety
3.1 Intended use 3-1
3.1.1 System requirements 3-1
3.2 Safety regulations 3-2
3.2.1 Use of qualified personnel 3-2
3.2.2 Warranty and liability 3-2
3.2.3 Disposal 3-2
3.2.4 For your safety 3-3
Chapter 4 Function description
4.1 Unit properties 4-1
4.1.1 Block diagram 4-1
Chapter 5 Installation
5.1 General installation guidelines 5-1
5.1.1 Dimensions 5-1
5.2 Connecting the base unit and expansion
modules
5-2
Chapter 6 Commissioning
6.1 Wiring 6-1
6.1.1 General wiring guidelines 6-1
6.1.2 Interface configuration 6-1
6.2 Preparing for operation 6-2
6.2.1 Download modified project to the PNOZ-
multi safety system
6-2
Chapter 7 Operation
7.1 Messages 7-1
7.1.1 Display elements for device diagnostics 7-1

Contents
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Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
2
Chapter 8 Technical details
8.1 Technical details 8-1
8.2 Order reference 8-2

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1.1 Validity of documentation
1 Introduction
11000IntroductionIntroduction1-1.1Validity of documentation1100Validity of documentation1-Einf Gltigkeit der Dokumentation
This documentation is valid for the product PNOZ mmc2p. It is valid un-
til new documentation is published.
Einf Einleitung
This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product .
1.1.1 Retaining the documentation
Retaining the documentation1-Einf Aufbewahren
This documentation is intended for instruction and should be retained
for future reference.

1.2 Overview of documentation
1 Introduction
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1-2
1.2Overview of documentation1200Overview of documentation1-Einf_Uebersicht_über_die_Doku_6_Inbetriebnahme
1 Introduction
The introduction is designed to familiarise you with the contents, struc-
ture and specific order of this manual.
2 Overview
This chapter provides information on the product's most important fea-
tures.
3 Safety
This chapter must be read as it contains important information on in-
tended use.
4 Function Description
This chapter describes the product's mode of operation.
5 Installation
This chapter explains how to install the product.
6 Commissioning
This chapter describes the product's commissioning and wiring.
7 Operation
This chapter describes how to operate the product and gives tips in the
case of a fault.
8 Technical Details
This chapter contains the product's technical details and order refer-
ence.

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1.3 Definition of symbols
1 Introduction
1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven-
tive measures that can be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.
NOTICE
This describes a situation in which the product or devices could
be damaged and also provides information on preventive meas-
ures that can be taken.
INFORMATION
This gives advice on applications and provides information on
special features, as well as highlighting areas within the text that
are of particular importance.

1 Introduction
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2.1 Unit structure
2 Overview
22000OverviewOverview2-2.1Unit structure2100Unit structure2-
2.1.1 Scope of delivery
Scope of delivery2-Lieferumfang_Brck_779260_Kommunikationsmodul_BA `Expansion modulePNOZ mmc2p
`Jumper 779 260
2.1.2 Unit features
Unit features2-Gerätemerkmale_Verwendung
Using the product PNOZ mmc2p:
Verwendung /Bildunterschrift_m ulti_Mini Kommunikationsmodul
Communication module for connection to a base unit PNOZmulti Mini.
Geraetemerkmale_Zusatz BA Einleitung
The product has the following features:
Gertemerkmale PNOZ mmc2p `Can be configured in the PNOZmulti Configurator
`1 serial interface RS 232
`Status indicator for supply voltage
`Max. 1 communication module can be connected to the left of the
base unit PNOZmulti Mini
`Plug-in connection terminals (either cage clamp terminals or screw
terminals)

2.2 Front view
2 Overview
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2-2
2.2Front view2200Front view2-Klemmenbelegung
2.2.1 Key
Key2-Legende
Key:
`X2: Serial interface RS 232
`LED:
–Power
Power

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3.1 Intended use
3 Safety
33000SafetySafety3-3.1Intended use3100Intended use3-Gertebeschreibung_PNOZ mmc2p
The expansion module PNOZ mmc2p is used for communication of the
configurable safety relay PNOZmulti Mini via a serial interface RS 232.
Bestimmung/Gertebeschreibung_multi_Zusatz_Modul_Mini
The expansion module may only be connected to a base unit PNOZmulti
Mini from the modular safety system PNOZmulti.
Bestimmung/Gertebeschreibung_multi_System
The modular safety system PNOZmulti is used for the safety-related in-
terruption of safety circuits and is designed for use on:
`E-STOP equipment
`Safety circuits in accordance with VDE 0113 Part 1 and EN 60204-1
Bestimmung/Gertebeschreibung_multi_ nicht sicherheitsgerichtete Funkt
The expansion module may not be used for safety-related functions.
Bestimmung/Gertebeschreibung_Ausschluss
Intended use includes making the electrical installation EMC-compliant.
The product is designed for use in an industrial environment. It is not
suitable for use in a domestic environment, as this can lead to interfer-
ence.
The following is deemed improper use in particular:
`Any component, technical or electrical modification to the product
`Use of the product outside the areas described in this manual
`Use of the product outside the technical details (see chapter entitled
“Technical Details”)
3.1.1 System requirements
System requirements3-Systemvoraussetzungen PNOZ mmc2p ser `PNOZmulti Configurator: From Version 7.1.0
`Base unit PNOZ mm0.1p: From Version 1.0

3.2 Safety regulations
3 Safety
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3-2
3.2Safety regulations3200Safety regulations3-
3.2.1 Use of qualified personnel
Use of qualified personnel3-Sich Qualif. Personal
The products may only be assembled, installed, programmed, commis-
sioned, operated, maintained and decommissioned by competent per-
sons.
A competent person is someone who, because of their training, experi-
ence and current professional activity, has the specialist knowledge re-
quired to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology.
It is the company's responsibility only to employ personnel who:
`Are familiar with the basic regulations concerning health and safety /
accident prevention
`Have read and understood the safety guidelines given in this descrip-
tion
`Have a good knowledge of the generic and specialist standards ap-
plicable to the specific application.
3.2.2 Warranty and liability
Warranty an d liability3-Sich Gewhrleistung
All claims to warranty and liability will be rendered invalid if:
`The product was used contrary to the purpose for which it is intended
`Damage can be attributed to not having followed the guidelines in the
manual
`Operating personnel are not suitably qualified
`Any type of modification has been made (e.g. exchanging compo-
nents on the PCB boards, soldering work etc.).
3.2.3 Disposal
Disposal3-Sich Entsorgung `In safety-related applications, please comply with the mission time tM
in the safety-related characteristic data.
`When decommissioning, please comply with local regulations regard-
ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).

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3.2 Safety regulations
3 Safety
3.2.4 For your safety
For your safety3-Zu Ihrer Sicherheit_multi_Module
The unit meets all necessary conditions for safe operation. However,
you should always ensure that the following safety requirements are
met:
`This operating manual only describes the basic functions of the unit.
Information on the advanced functions can be found in the online help
for the PNOZmulti Configurator and in the PNOZmulti technical cata-
logue. Only use these functions after you have read and understood
the documentation. All necessary documentation can be found on the
PNOZmulti Configurator CD.
`Do not open the housing or make any unauthorised modifications.
`Please make sure you shut down the supply voltage when performing
maintenance work (e.g. exchanging contactors).

3 Safety
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Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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4.1 Unit properties
4 Function description
44000Function descriptionFunction description4-4.1Unit properties4100Unit properties4-Funktionen_multi_mini_serielle Schnittstelle
The product PNOZ mmc2p has a serial interface RS 232 interface to
`Download the project
`Read the diagnostic data
`Set virtual inputs for standard functions
`Read virtual outputs for standard functions.
Information on diagnostics can be found in the Special Applications
Technical Catalogue.
4.1.1 Block diagram
Block di agram4-Blockschaltbild
Base unit
RS 232

4 Function description
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5.1 General installation guidelines
5 Installation
55000InstallationInstallation5-5.1General installation guidelines5100General installation guidelines5-Montage_Sigma_allgemein `The unit should be installed in a control cabinet with a protection type
of at least IP54.
`Use the notch on the rear of the unit to attach it to a mounting rail.
`In environments exposed to heavy vibration or when installing on a
vertical mounting rail (35 mm), the unit should be secured using a fix-
ing element (e.g. retaining bracket or end angle).
`Push the unit upwards or downwards before lifting it from the mount-
ing rail.
Montage_multi_mini_Temperatur `The ambient temperature of the PNOZmulti units in the control cabi-
net must not exceed the figure stated in the technical details, other-
wise air conditioning will be required.
Montage_EMV ESD
5.1.1 Dimensions
Dimensions5-Abmessungen
CAUTION!
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure
against discharge before touching the product, e.g. by touching
an earthed, conductive surface or by wearing an earthed arm-
band.
120 (4.72")
100 (3,94")
22,5
(0.88")

5.2 Connecting the base unit and expansion modules
5 Installation
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5.2Connecting the base unit and expansion modules5200Connecting the base unit and expansion modules5-Montage_m ulti_Mini_Anzahl_Module_links_1
You can install a maximum of 1 PNOZ mmc2p to the left of the base
unit.
Montage_multi_Modul_verbind_links_mini_BA
Connect the base unit and the expansion module as described in the
operating instructions for the base units.
`Connect the terminator to the expansion module.
`Install the expansion module in the position in which it is configured
in the PNOZmulti Configurator.

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6.1 Wiring
6 Commissioning
66000CommissioningCommissioning6-6.1Wiring6100Wiring6-
6.1.1 General wiring guidelines
General wiring guidelin es6-Verdrahtung_multi_Modul
The wiring is defined in the circuit diagram of the PNOZmulti Configura-
tor.
Note:
`Information given in the "Technical details" must be followed.
6.1.2 Interface configuration
Interface configuration6-Schnittstellenbelegung_multi_serielle_Schnittstelle
Serial interface
RS 232
Standard
TxD (Transmit)
RxD (Receive)
GND (Ground)
TxD RxD GND

6.2 Preparing for operation
6 Commissioning
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6.2Preparing for operation6200Preparing for operation6-Betriebsbereitschaft herstellen - Schnittstelle wählen- seriell
The serial interface RS 232 is activated and detected depending on the
USB interface on the base unit:
`USB interface on the base unit not connected
In this case, the serial interface RS 232 will be detected and activated
by the base unit as soon as the communication module has been
connected to the base unit.
`USB interface on the base unit connected
If the USB interface on the base unit is already connected, the "Ex-
ternal" interface will first need to be selected on the base unit display
to enable the serial interface RS 232 on the base unit to be detected
and activated (see operating manual for the base unit for details of
the setting).
6.2.1 Download modified project to the PNOZmulti safety system
Download modified project to the PNOZmulti safety system6-Verdrahtung_multi_Modul_Betr_geaend_Projekt_BA
As soon as an additional expansion module has been connected to the
system, the project must be amended using the PNOZmulti Configura-
tor. Proceed as described in the operating instructions for the base unit.
NOTICE
For the commissioning and after every program change, you
must check whether the safety devices are functioning correctly.