Pilz PSEN ma2.1p-10 User manual

PSEN ma2.1p-10/-30
Operating Manual-1004283-EN-04
}PSEN sensor technology

Preface
This document is the original document.
Where unavoidable, for reasons of readability, the masculine form has been selected when
formulating this document. We do assure you that all persons are regarded without discrim-
ination and on an equal basis.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for the user's internal purposes. Suggestions and comments for improving this documenta-
tion will be gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
Operating Manual PSEN ma2.1p-10/-30
1004283-EN-04 | 3
Introduction ............................................................................................................................4
Validity of documentation ..........................................................................................................4
Using the documentation ..........................................................................................................4
Definition of symbols .................................................................................................................4
Safety ......................................................................................................................................5
Intended use .............................................................................................................................5
Safety regulations .....................................................................................................................6
Safety assessment....................................................................................................................6
Use of qualified personnel.........................................................................................................6
Warranty and liability.................................................................................................................6
Disposal ....................................................................................................................................7
For your safety ..........................................................................................................................7
Unit features ...........................................................................................................................7
Function description ..............................................................................................................7
Block diagram ...........................................................................................................................8
Operating distances ..................................................................................................................8
Lateral and vertical offset ..........................................................................................................9
Wiring ......................................................................................................................................10
Pin assignment..........................................................................................................................10
Requirements and connection to evaluation devices ........................................................10
Installation ..............................................................................................................................13
Adjustment .............................................................................................................................14
Periodic test ............................................................................................................................15
Dimensions in mm .................................................................................................................15
Technical details ....................................................................................................................16
Safety characteristic data..........................................................................................................18
Order reference ......................................................................................................................18
System ......................................................................................................................................18
Accessories...............................................................................................................................19
EC declaration of conformity ................................................................................................20
UKCA-Declaration of Conformity .........................................................................................20

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Introduction
Validity of documentation
This documentation is valid for the product PSEN ma2.1p-10/-30. It is valid until new docu-
mentation is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

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INFORMATION
This gives advice on applications and provides information on special fea-
tures.
Safety
Intended use
The safety function of the safety switch is:
}The N/O of the safety contact opens and the N/C of the safety contact closes, when the
actuator is removed beyond the assured release distance sar or when the actuator is not
detected.
The safety switch meets the requirements in accordance with:
}EN 60947-5-3: PDDB only in connection
– with the actuator PSEN 2.1-10
– the suitable evaluation devices (see Requirements and connection to evaluation
devices [ 10]) and
– when used in series connections of the interface PSEN i1.
The safety switch is designed for applications in single or series connections.
In single connections the safety switch must only be operated with the following compon-
ents:
}Actuator PSEN 2.1-10 and
}a suitable evaluation device (see Requirements and connection to evaluation
devices [ 10]).
In series connections the safety switch must only be operated with the following compon-
ents:
}Actuator PSEN 2.1-10,
}Interface PSEN i1 (see Order reference [ 20]) and
}a suitable evaluation device (see Requirements and connection to evaluation
devices [ 10]).
Improper use
The following is deemed improper use in particular
}Any component, technical or electrical modification to the product,
}Use of the product outside the areas described in this operating manual,
}Use of the product outside the technical details (see Technical details [ 16]).

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NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.
Safety regulations
Safety assessment
Before using a device, a safety assessment in accordance with the Machinery Directive is
required.
The product as an individual component fulfils the functional safety requirements in accord-
ance with EN ISO 13849 and EN 62061. However, this does not guarantee the functional
safety of the overall plant/machine. To achieve the relevant safety level of the overall plant/
machine’s required safety functions, each safety function needs to be considered separ-
ately.
Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by persons who are competent to do so.
A competent person is a qualified and knowledgeable person who, because of their train-
ing, experience and current professional activity, has the specialist knowledge required. To
be able to inspect, assess and operate devices, systems and machines, the person has to
be informed of the state of the art and the applicable national, European and international
laws, directives and standards.
It is the company’s responsibility only to employ personnel who
}Are familiar with the basic regulations concerning health and safety / accident prevention,
}Have read and understood the information provided in the section entitled Safety
}Have a good knowledge of the generic and specialist standards applicable to the specific
application.
Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended,
}Damage can be attributed to not having followed the guidelines in the manual,
}Operating personnel are not suitably qualified,
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).

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Disposal
}In safety-related applications, please comply with the mission time TM in the safety-related
characteristic data.
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
For your safety
WARNING!
Loss of safety function due to manipulation of the interlocking device
Manipulation of the interlocking device may lead to serious injury and death.
– You should prevent any possibility of the interlocking device being
manipulated through the use of a spare actuator.
– Keep the substitute actuator in a safe place and protect it from unau-
thorised access.
– If substitute actuators are used, these must be installed as described
under Installation [ 13].
– If the original actuators are replaced with substitute actuators, the ori-
ginal actuators must be destroyed before disposal.
}Do not remove the connector's protective cap until you are just about to connect the unit.
This will prevent potential contamination.
Unit features
}The actuator PSEN 2.1-10 belongs to the safety switch.
}Coded actuator
}Safety switch with 4-pin M8 male connector
}2 safety contacts (reed contacts - N/C and N/O)
}Different operating distances depending on the switch, see Technical details [ 16]
}Design: Square
}Operation Magnetic
}Switching voltage 24 VDC
}Series connection via PSEN i1 interface
Function description
If the actuator is within the response range (safety gate closed), the safety contacts on the
safety switch will be switched. The N/O contact is closed and the N/C contact is opened.
The safety switch can be used in series connections.
Operate the PSEN ma2.1p-10/-30 in conjunction with the following components:
}Actuator PSEN 2.1-10(see Order reference [ 18]),
}Interface PSEN i1 (see Order reference [ 20]) and

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}a connected evaluation device (see Requirements and connection to evaluation
devices [ 10]).
Block diagram
Actuator
Safety switch
Magnet
1
2
3+
4
Operating distances
Sao SoSrSar (mm)Somin
On
Off
Legend
Sao Assured operating distance
Somin Min. operating distance
Sar Assured release distance
The offset-independent values for the switching distances are included in the Technical
details [ 16].

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Lateral and vertical offset
[1] [2]
Legend
[1] Lateral offset
[2] Vertical offset
Safety switch PSEN ma2.1p-10
Assured operating distance Sao in mm
Vertical offset
Lateral offset
1.0 1.5 2.0 2.5 3.0
1.0 2.5 2.0 2.0 1.5 0.5
1.5 2.5 2.0 1.5 1.0 0.5
2.0 2.0 2.0 1.5 0.5 -
2.5 1.5 1.0 1.0 - -
3.0 1.5 1.0 0.5 - -
The stated values are valid at a temperature of 20 °C.
Safety switch PSEN ma2.1p-30
Assured operating distance Sao in mm
Vertical offset
Lateral offset
1234
15.5 5.0 4.5 4.0
24.5 4.5 4.5 -
34.5 4.5 3.5 -
44.0 3.5 2.5 -
53.0 2.5 0.5 -
The stated values are valid at a temperature of 20 °C.

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Wiring
}Information given in the Technical details [ 16] must be followed.
}Calculation of the max. cable length lmax:
Rlmax - Ri
Rl / km
Imax =
Rlmax = Max. overall cable resistance (see evaluation device's technical details)
Ri = Internal resistance sensor (see Technical details [ 16])
Rl/km = Cable resistance/km of the cable (seetechnical details cable)
}Ensure the wiring and EMC requirements of EN 60204-1 are met.
}Depending on which evaluation device is used, the overall cable resistance must be
checked; before commissioning it may also be necessary to check the cross circuit detec-
tion function.
}Protect the safety switch's electrical connections from corrosion.
}The safety contacts are not short circuit-proof.
}UL requirement: the supply voltage must be provided via a Class 2 power supply.
Pin assignment
NOTICE
The colour marking for the connection lead only applies for the cable that
Pilz supplies as an accessory
The safety switch is shown in an unoperated condition.
Assignment of
the 4-pin con-
nector
12
34
[1]
[2]
[3+]
[4]
white
brown
blue
black
Requirements and connection to evaluation devices
For use of PSEN ma2.1p-10/-30 in accordance with DIN EN 60947-5-3 an evaluation
device must be connected.
Connect the PSEN ma2.1p-10/-30
}either with a certified Pilz evaluation device
}or with an evaluation device with defined properties

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Certified Pilz evaluation devices are, for example:
}PNOZelog for safety gate monitoring
– PNOZ e3.1p, PNOZ e3vp
– PNOZ e5.13p
}PNOZmulti for safety gate monitoring
Configure the switch in the PNOZmulti Configurator with switch type 2.
}PSS for safety gate monitoring with standard function block SB064, SB066 or
FS_SafetyGate
}PSSuniversal PLC for safety gate monitoring with function block FS_SafetyGate
The correct connection to the respective evaluation device is described in the operating
manual for the evaluation device. Make sure that the connection is made in accordance
with the specifications in the operating manual for the selected evaluation device.
Defined properties of evaluation devices:
}2-channel with feasibility monitoring
}Open circuit monitoring of the safety switch is performed
}Inputs and outputs on the evaluation device must fulfil the requirements of IEC61131,
Type 3
}Technical data of the evaluation device must fulfil the requirements in the Technical
details [ 16] of PSEN ma2.1p-10/-30
– Always comply with the max. switching current safety contacts of PSEN
ma2.1p-10/-30.
}Outputs at the evaluation device must only be switched on again when both reed con-
tacts at the safety switch have been opened and closed (partial operation lock)
INFORMATION
Risk time in accordance with DIN EN 60947-5-3
The risk time is made up of the reaction time of the sensor (see Technical
details [ 16]) and the processing and delay times of the evaluation
device (s. operating manual for the relevant evaluation device).

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Y1
A2A1
11 12
14
Y2 Y3 Y4
1 2 3 4
13 23 24
21 22 31
33 34
32 41
43 44
42
1 2 3 4
11 12 1413
1 2 3 4
21 22 2423
1 2 3 4
31 33 3432
1 2 3 4
41 43 4442
+24 V
I0.0
I0.1
I0.2
I0.3
+24 V
0 V
PSEN i1
PLC
PSENmag
Evaluation device
Input circuit
Input circuit
Fig.: Dual-channel connection of four PSENmag to the input circuits of an evaluation device

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Examples for connection to Pilz evaluation devices:
I0
I1
PNOZmulti PSENmag
3+
1
2
4
T1
T0
3
1
2
4
11
12
13
14
PSEN i1
brown
white
blue
black
Legend
I0 Input OSSD
I1 Input OSSD
T1, T2 Test pulse outputs
Installation
CAUTION!
Potential loss of safety function due to changed device properties
The unit's properties may be affected if installed in an environment contain-
ing electrically or magnetically conductive material.
– Please check the operating distances and the assured release dis-
tance.
CAUTION!
Possible loss of the safety function by changing the release distance
Sar with non-flush installation
Installing the safety switch non-flush within electrically or magnetically con-
ductive material, the value for the assured release distance Sar can change.
– Check the assured release distance Sar.
}Safety switches and actuators must be positioned so that they are secured against a
change of position.
}Secure the actuator using a countersunk screw M4 or M5.
}The safety switch and actuator should only be secured using screws and nuts made of
non-magnetic material (e.g. brass or stainless steel).
}Avoid the risk of damages from foreseeable external influences by attaching the safety
switch and actuator. If necessary, safety switch and actuator have to be protected.

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INFORMATION
Protect the actuator from unauthorised removal (e.g. via a screw lock or
concealed installation) and from contamination.
}Prevent self-loosening of the fastening elements of safety switch and actuator.
}The fastening of safety switch and actuator has to be sufficiently stable to ensure the
proper operation of the safety switch and the actuator.
}The distance between two safety switches must be maintained (see Technical
details [ 16]).
}Safety switches and actuators
– Should be kept away from iron swarf
– Should not be exposed to strong magnetic fields
}Prevent the safety switch and actuator being exposed to heavy shock or vibration.
}Make sure that the safety switch and actuator cannot be used as an end stop.
}Circumvention of the safety switch in a reasonably foreseeable manner must be preven-
ted.
}Please note the installation measures in accordance with EN ISO 14119 for a proximity
switch type 4 with coding level Low.
}Alignment errors of the guard must not adversely affect the safety function of the guard.
}The assured operating distance Sao and the assured release distance Sar must be tested
under real conditions.
}Do not apply any installation tools (e.g. Pliers) on the surfaces of the switch.
}Install safety switch and actuator
– facing each other in parallel
– so that the faces with the product names are opposite each other.
}If possible, do not install the safety switch and actuator on to ferromagnetic material.
Changes to the operating distances are to be expected. In this case, use the spacer (see
Order reference [ 19]).
}The protection type (see Technical details [ 16]) can only be achieved by using the
Pilz connection leads available as an accessory.
Adjustment
}The safety switch may only be used with the corresponding actuator PSEN 2.1-10.
}Always test the function with series connections with the PSENi1 interface and connec-
ted evaluation device.
}Always test the function with single connections with a connected evaluation device.
}The stated operating distances (see Technical details [ 16]) only apply when the
safety switch and actuator are installed according to the specifications in
Installation [ 13]. Operating distances may deviate if other arrangements are used.
Note the maximum permitted lateral and vertical offset (see Operating distances and Lat-
eral and vertical offset [ 8]).

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Periodic test
}Carry out a monthly function test on the safety switch and actuator.
}Always test the function with series connections with the PSENi1 interface and connec-
ted evaluation device.
}Always test the function with single connections with a connected evaluation device.
}The safety function may only be checked by qualified personnel.
Dimensions in mm
13
6,5
13
Ø8,5
36
22 6,8
Ø4,5
26
10,6
M8x1
Ø8,5
Ø4,5
36
22
26
19
19

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Technical details
General 506405 506407
Certifications CE, EAC, TÜV, UKCA, cULus Lis-
ted
CE, EAC, TÜV, UKCA, cULus Lis-
ted
Sensor's mode of operation Magnetic Magnetic
Coding level in accordance with EN
ISO 14119 Low Low
Design in accordance with EN ISO
14119 4 4
Classification in accordance with
EN 60947-5-3 PDDB PDDB
Electrical data 506405 506407
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -20 %/+20 % -20 %/+20 %
Supply voltage
Max. current 10 mA 10 mA
Max. switching frequency 10 Hz 10 Hz
Lowest operating current (Im) 1 mA 1 mA
Switching voltage 24 V 24 V
Internal resistance 100 Ohm 100 Ohm
Max. switching current, safety con-
tacts 10 mA 10 mA
Times 506405 506407
Reaction time (actuator removed) 2 ms 2 ms
Environmental data 506405 506407
Ambient temperature
Temperature range -25 - 70 °C -25 - 70 °C
Climatic suitability
In accordance with the standard IEC 60068-2-30 IEC 60068-2-30
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Max. operating height above sea
level 2000 m 2000 m
EMC EN 60947-5-3 EN 60947-5-3
Vibration
In accordance with the standard EN 60947-5-2 EN 60947-5-2
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 1 mm 1 mm
Shock stress
In accordance with the standard EN 60947-5-2 EN 60947-5-2
Acceleration 30g 30g
Duration 11 ms 11 ms
Airgap creepage
Pollution degree 3 3

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Environmental data 506405 506407
Rated insulation voltage 25 V 25 V
Rated impulse withstand voltage 0,33 kV 0,33 kV
Protection type
Housing IP65, IP67 IP65, IP67
Connector IP67 IP67
Operating distances 506405 506407
Assured operating distance Sao 3 mm 6 mm
Min. operating distance Somin 0,5 mm 0,5 mm
Typical operating distance So 4,5 mm 8 mm
Assured release distance Sar 19 mm 25 mm
Typical release distance Sr 6,5 mm 10 mm
Repetition accuracy switching dis-
tances 6 % 6 %
Mechanical data 506405 506407
Actuator 1 PSEN 2.1-10 PSEN 2.1-10
Typ. Hysteresis 2 mm 2 mm
Min. distance between safety
switches 25 mm 25 mm
Sensor flush installation in accord-
ance with EN 60947-5-2
yes, follow installation
guidelines
yes, follow installation
guidelines
Connection type M8, 4-pin male connector M8, 4-pin male connector
Material
Top PBT PBT
Max. torque setting
Safety switch 1 Nm 1 Nm
Actuator 1 1 Nm 1 Nm
Dimensions
Height 42,8 mm 42,8 mm
Width 26 mm 26 mm
Depth 13 mm 13 mm
Actuator dimensions
Height 36 mm 36 mm
Width 26 mm 26 mm
Depth 13 mm 13 mm
Weight of safety switch 20 g 20 g
Weight of actuator 20 g 20 g
Weight 40 g 40 g
Where standards are undated, the 2015-09 latest editions shall apply.

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Safety characteristic data
NOTICE
You must comply with the safety characteristic data in order to achieve the
required safety level for your plant/machine.
B10d in accordance with EN ISO 13849-1: 2015
and EN 62061
TM [year] in accordance with EN ISO
13849-1:2015
2.000.000 20
Order reference
System
Product type Features Connection type Order no.
PSEN ma2.1p-10/
PSEN2.1-10/3mm/1unit
Magnetic safety switch, actu-
ator, assured operating dis-
tance 3 mm
4-pin M8 male connector 506405
PSEN ma2.1p-30/
PSEN2.1-10/6mm/1unit
Magnetic safety switch, actu-
ator, assured operating dis-
tance 6 mm
4-pin M8 male connector 506407
PSEN ma2.1p-10/3mm/
1switch
Magnetic safety switch 4-pin M8 male connector 506400
PSEN ma2.1p-30/6mm/
1switch
Magnetic safety switch 4-pin M8 male connector 506402
PSEN 2.1-10 / 1 actu-
ator
Actuator 512110

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Accessories
Cable
Product type Connection 1 Connection 2 Length Order no.
PSEN Kabel Winkel/cable
angleplug 2m
Female connector, M8
angled, 4-pin
Open cable end 2 m 533110
PSEN Kabel Gerade /cable
straightplug 2m
Female connector, M8
straight, 4-pin
2 m 533111
PSEN Kabel Winkel/cable
angleplug 5m
Female connector, M8
angled, 4-pin
5 m 533120
PSEN Kabel Gerade/cable
straightplug 5m
Female connector, M8
straight, 4-pin
5 m 533121
PSEN Kabel Winkel/cable
angleplug 10m
Female connector, M8
angled, 4-pin
10 m 533130
PSEN Kabel Gerade /cable
straightplug 10m
Female connector, M8
straight, 4-pin
10 m 533131
PSEN Kabel Winkel/cable
angleplug 3m
Female connector, M8
angled, 4-pin
30 m 533140
PSEN Kabel Gerade /cable
straightplug 30m
Female connector, M8
straight, 4-pin
30 m 533141
PSS67 Cable M8sf M12sm Female connector, M8
straight, 4-pin
Male connector M12
straight
3 m 380200
5 m 380201
10 m 380202
30 m 380203
PSS67 Cable M8af M12sm Female connector M8
angled, 4-pin
3 m 380204
5 m 380205
10 m 380206
30 m 380207
Installation material
Product type Features Order no.
PSEN Winkel / bracket Mounting bracket 532110
PSEN spacer Spacer 534310
PSEN reverse spacer Spacer 534320
PSEN screw M4x16 10pcs Screws made of high-grade steel with one-way slot 540310

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Connector
Product type Features Order no.
PSEN ma adapter Adapter for connecting the safety switch to PSS67 and PDP67 380300
Series connection
Product type Features Order no.
PSEN i1 Interface for 4
PSEN 2
Interface PSENi1 for connecting and evaluating several safety
switches PSENma
535110
PDP67 F 8DI ION Decentralised input module IP67 for PNOZmulti 773600
EC declaration of conformity
This product/these products meet the requirements of the directive 2006/42/EC for ma-
chinery of the European Parliament and of the Council. The complete EC Declaration of
Conformity is available on the Internet at www.pilz.com/downloads.
Authorised representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2,
73760 Ostfildern, Germany
UKCA-Declaration of Conformity
This product(s) complies with following UK legislation: Supply of Machinery (Safety) Regu-
lation 2008.
The complete UKCA Declaration of Conformity is available on the Internet at www.pilz.com/
downloads.
Representative: Pilz Automation Technology, Pilz House, Little Colliers Field,
Corby, Northamptonshire, NN18 8TJ United Kingdom, eMail: [email protected]