Pioneer Eclipse PE-200BU User manual

Your new High Speed Burnisher will afford you many years of trouble-free operating satisfaction
provided it is given proper care. Prior to packaging, your High Speed Burnisher was inspected by a
Quality Control Technician.
WARNINGS
READ THIS OPERATORS MANUAL!
WARNING: You must have training in the operation of this machine before using.
WARNING: Machines can burn flammable materials and vapors. Do not use this machine with or near fuels, grain
dust, solvents, thinners or other flammable materials.
WARNING: Do not operate this machine unless it is completely assembled.
WARNING: Do not use this machine as a step or to move furniture.
WARNING: When disconnecting power cord from electrical outlet, grasp the plug. Pulling it out by the cord itself can
damage cord insulation and internal connection to plug. To prevent electric shock, always remove the
electrical plug from the electrical outlet before doing any repairs or maintenance to this machine.
WARNING: To prevent injury, always remove the electrical plug from the electrical outlet before changing the polishing
pad and before leaving the machine.
WARNING: To prevent injury, keep hands, feet and loose clothing away from the rotating pad.
WARNING: Maintenance and repairs must be done by authorized personnel only.
WARNING: Keep all fasteners tight. Keep adjustments according to specifications.
WARNING: Keep the electrical parts of the machine dry. For storage, keep the machine in a building.
WARNING: Always use a three-wire electrical system connected to the electrical ground. For maximum protection
against electric shock, use a circuit that is protected by a ground fault circuit interrupter. Consult with your
electrical contractor.
WARNING: To prevent damage to the power cord, do not let the pad, pad driver or wheels touch the power cord when
the machine is running. Always lift the power cord over the machine.
WARNING: Make sure all labels, decal’s, warnings, cautions and instructions are fastened to the machine.
Your Authorized Amano Pioneer Eclipse Distributor
Authorized Amano Pioneer Eclipse Distributor Telephone Number
Amano Pioneer Eclipse: 1-336-372-8080

SAFETY INSTRUCTIONS
The PE-200BU should be grounded while in use to protect the operator from electric shock. This machine is equipped
with a 3-conductor cord and a 3-prong grounded type attachment cap plug to fit the proper grounding type receptacle.
The green (or green and yellow) conductor in the cord is the grounding wire. Never connect this wire to anything other
than the grounding blade.
The PE-200BU is provided with an attachment cap plug, as shown in Sketch A, and is intended for use on a nominal
120 volt circuit. If a properly grounded receptacle, as shown in Sketch A, is unavailable, an adapter, as shown in Sketch
C, is available and should be installed, as shown in Sketch B, if the outlet box that houses the receptacle is grounded.
Be sure to fasten the grounding tap to the faceplate screw.
These guidelines are presented for your protection and convenience. Please read them carefully, since a failure to heed
these precautions could result in discomfort or injury. When using an electrical appliance, basic safety precautions
should always be followed.
ONE LAST REMINDER! Read all Instructions, Warnings, and Cautions before using!
WARNING! TO AVOID FIRE, DO NOT USE WITH A FLAMMABLE OR COMBUSTIBLE LIQUID
TO CLEAN FLOOR.
Uncrating
Your PE-200BU was protectively packed to prevent damage in shipment. We suggest that upon removing the unit from
its carton, you carefully inspect it for any possible damage in transit. If damage is discovered immediately notify the
transportation company who delivered your machine. As a manufacturer, we are unable to act upon any claim for
concealed damage; you must originate the claim.
Important Safeguards
This machine is designed to be safe when used to perform the functions specified in the OPERATORS Manual. Should
damage occur to electrical or mechanical parts, the machine should be repaired by the manufacturer or competent
service station before using in order to avoid further damage to the machine or physical injury to user. Your floor
machine is equipped with a safety switch lockout device designed for your safety. Do not attempt to bypass or defeat
the safety lockout device. Never use any device to lock the power switch triggers in the ON position.

Instructions
Application
The PE-200BU High Speed Burnisher is used to achieve and/or maintain a high gloss appearance on an established
floor finish. The high pad revolution of the floor burnisher combined with a good polishing pad will turn properly
established cleaned floor finish into a high gloss, hardened finish known as the “wet look shine”. The pads
recommended are the image beige or white synthetic pads or the natural hogs hair blended pads.
Preparation of Surface
Before each use of this machine, the floor must be dust mopped with a treated mop and if necessary clean the floor with
a damp mop, using a solution of water and neutral cleaner.
Prepare the Machine for Operation
WARNING: To prevent injury, always remove the electrical plug from the electrical outlet before changing the polishing
pad and before leaving the machine.
With the handle locked, tip the machine back until the handle is lying flat on the floor.
To remove the pad-lock pad holder from the flexible pad driver, grasp the center support with your thumb and
forefinger and turn the collar counter-clockwise. (Fig 1)
Place a clean or new 20” buffing pad over the alignment ring on the pad holder.
Replace the collar by turning clockwise until snug. (Fig 2)
Step back and lift the burnisher to the upright position.
Connect the power cord into a grounded, 3-wire outlet.
The PE-200BU should be operated with the handle in the unlocked “floating” position to provide excellent
maneuverability and automatic pad contact.

NOTE: The hardened steel cam release lever does not require extreme tightening to effectively hold the handle in
position. Over-tightening will shorten the functional life of the lever. (Fig 3)
How to Operate the Machine
Plug the machine in as directed and lower the handle to the desired operating height. Push the safety switch
forward (Fig 4) and squeeze the switch triggers beneath the handle grips. This activates the motor and starts
the pad driver, brush, or attachment in operation. Each time you release the triggers the safety switch will reset.
You will need to follow the direction above to restart the machine.
CAUTION: When leaving the machine unattended, disconnect the wall plug and return the handle to the
“locked” upright position to prevent accidental starting.
Push the machine forward in a straight line, at a slow walking speed. Overlap each pass by about 1 inch
(25mm).
After Using the Machine
Upon completion, dust mop with treated mop to pick up all burnishing residue.
The condition of the floor pad has direct affect on the performance of your burnisher. When the pad becomes
dirty, turn it over and use the other side. When finished, wash the pad out and allow it to dry completely before
using again.
Unplug the power cord and wrap it under the cord hook and over the right handle grip.
Tip the machine back and remove floor pad.
Wipe off the machine housing and the cord. This will prevent build-up of unnecessary residue.

Transporting
Use the rear wheels for transporting the PE-200BU. This will insure that the operating wheels remain clean and smooth
for use on clean floor surfaces. (Fig 5)
Maintenance
Once a month, remove the motor cover of the unplugged PE-200BU by removing the motor cover screws.
Vacuum out any dust or debris which has accumulated in the motor. (Fig 6)
Replace motor cover and replace the motor cover screws.
Check and maintain tightness of all fasteners. WARNING: Do not over-tighten switch housing screws.
Keep the burnisher clean, especially at the handle tube and collar so the handle tube will move freely through
the collar.
Inspect cord and plug for cuts, gashes or loose prongs; replace as needed.
The length of the carbon brushes should be inspected annually. If they are no longer extended past the holder
window, they should be replaced.
Replacement of carbon brushes should be done only by a qualified service technician.
Disassembly of this motor voids the warranty.
Improper disassembly and assembly of this motor can permanently damage the armature.

Drive Belt Adjustment
See picture Fig 7
1. Remove four (4) large screws holding drive pad.
2. Remove four (4) screws holding the pad cover.
3. Loosen three (3) motor mount bolts. Do not remove the bolts.
4. Using a wrench, turn adjustment nut until it touches the adjustment bolt head. Turn the adjustment bolt to tighten or
loosen the belt tension.
5. Correct belt tension allows belt no more than 1/4” of side movement.
6. Tighten the four (4) motor mount bolts with the wrench.
7. Loosen the adjusting bolt until it is snug against adjustment stop molded in housing and turn adjustment nut against
pulley mount bracket.
8. Replace pad cover, pad driver, and pad center grip.
Troubleshooting
Burnisher tends to move to the right.
Do not lift up on handle while operating the burnisher.
Do not operate with handle set too high. Recommended handle height is from your waist with your arms
extended forward.
Prevent circuit overload.
Do not spray buff with the PE-200BU. Apply a restorer, such as Power-Flite’s Escalate, allow to dry, then
burnish.
Check pad and change if dirty or rough.
Check area being burnished for cleanliness, area should be damp mopped, scrubbed or swept with treated
broom.
Operator should not continually force the machine with handle pressure.
Operator should not try to operate burnisher in a side-to-side motion.
Eliminate any extension cord that is smaller than 12/3 wire or greater than 25 feet in length.
Burnisher will not start.
Plug is broken or has loose contact. Replace
Switch is defective. Replace switch.
Rectifier is defective. Replace.

Base Housing and Handle

Ref.Part # Description
1 X9271 Chassis Metal Burnisher Cast
2 X8947 Spacer, Motor Classic Burnisher
3 X8020 Washer, Countersunk, Axle
4 X8265 Screw, 1/2-20 x 3/4 Flat, Phil, MS, Zinc
5 X8227 Bolt 5/16-18 x 1 1/4 Hex Tap, Full Thread,
Zinc
6 X9274 Left Handle Bracket PE-200BU
7 X9049 Motor Screen, 2 Speed, Classic
8 X9050 Spring Classic, 2 Speed
9 X8037-1C C1200, C1600, C2000, Motor w/ Plug
10 X8106 Spacer, Motor Cover, Metal
11 X8965 Motor Cover, Metal
12 X8266 10-32 x 3/4 fmhs, ss
13 X9273 Label, Classic Burnisher
14 X9405 Bump Stop, Handle
15 X8256 Nut, 8-32 Keps Zinc
16 X8911 Handle, All Metal, Assembly
17 X9275 Right Handle Bracket, PE-200BU
18 X8107 Spacer, Handle
19 X9289 Axle, Transport, Wheel
20 X8205 10-32 x 3/8” Socket, Screw Set
21 X8101 Washer, Spring, 1” OD x 1/2” ID x .01”
22 X8224 Washer, 1/2 SAE Flat Zinc
23 X8935 Wheel, Black, 4” x 1-1/2”
24 X9406 Wheel, Black, 6” x 1-1/16”
25 X8107 Spacer, Handle
26 X8224 Washer 1/2 SAE Flat Zinc
27 X8101 Washer, Spring, 1” OD x 1/2” ID x .01”
28 X8205 10-32 x 3/8” Socket Screw Set
29 X9276 Wheel Axle PE-200BU
30 X8224 Washer 1/2 SAE Flat Zinc
31 X8231 Nut, 5/16-18 Hex Finish Zinc
32 X8227 Bolt 5/16-18 x 1 1/4 Hex Tap Full Thread
Zinc
33 X8948 Tensioner, Belt, Classic Burnisher
34 X8231 Nut 5/16-18 Hex Finish Zinc
35 X8230 3/8” Washer
36 X8212 Washer 1/4 MED Split Lock Zinc
37 X8226 Screw, 1/4-20 x 1 1/4 Hex Head Cap Zinc
Grade
38 X8889 M1600 O-Groove Pulley
39 X8219 3/8” SAE Flat Washer
40 X8230 3/8” Washer
41 X8217 Washer, Lock, 5/16”
42 X8215 Screw, 5/16-18 x 1 1/2 Hex Cap Grade 5
Zinc
43 X8099-5 Belt 40.5” V M&P Style 1600 Type B Pulley
44 X9272 Ring Adapter, Pad Driver Spacer
45 X9403 Bearing, Pad Driver Spacer
46 X8862 Flexible Pad Driver
47 X9402 Screw 5/16-18 x 2”
48 X9327 Screw 5/16 x 3/4 Hex Cap Grade 8
49 X8217 Washer, Lock, 5/16”
50 X8219 3/8” SAE Flat Washer
51 X8098 Bearing, Ball, Rubber Sealed on Both
Sides
52 X8092 Bearing Spacer
Base Housing
Ref.Part # Description
53 X8096 Main Pulley, Burnisher
54 X8223 3/8-16 x 3/4” Hex Cap
55 X8230 3/8” Washer
56 X8091 Shaft and Plate Weldment
57 X9404 Screw, SHCS, 1/4-20
58 X9401 Washer, Flat, Brass, 1/4”
59 X9299 Pad Cover 20” Metal Burnisher w/
Bumper
Handle
Ref.Part # Description
1 X8911 Handle, All Metal
2 X8023 Circuit Breaker w/ nuts
3 X8941 Handle Grip
4 F5P Switch 25A SP Momentary w/ Nuts
5 X8915 Spring, Thumb Actuator, Handle
Assembly
6 X8914 Thumb Switch, Actuator, Handle
Assembly
7 X8912 Switch Box Cover, Metal Handle
8 X8923 Insulation Sheet, 2.5 x 2.0 x 0.15,
Handle Assembly
9 7CY001 Washer, #10 INT Tooth Lock SS
10 X8207 Screw 10-24 x 1/2, PHIL PAN, Type F,
Zinc
11 SR42 Strain Relief, Metal, Large
12 X8008N Nut, Lock, 1/2” Steel Conduit Regal 801
or equal
13 M1407G 12/3 75’ STWA Grey Cord
14 SR36 Strain Relief Washer
15 X8014 Cam Lever Handle, Only Sell X8012A
16 X8028 Washer, Cam w/ slot
17 X8015 Stud, Adjustable, Cam/Handle
18 X8013 Cord Hook, Plated
19 X8012 Clamp, Collar, Handle
20 X8016 Knob, Plastic, Handle Clamp

Wiring Diagram