Pioneer Eclipse PE300AS User manual

A Company of the Group
Operation Manual
PE300AS
A company of the Group

The descriptions contained in this document are not binding.
The company therefore reserves the right to make any modifications at any time to elements,
details, or the supply of accessories, as considered necessary for reasons of improvement or
manufacturing/commercial requirements.
The reproduction, even partial, of the text and drawings contained in this document is prohibited
by law.
The company reserves the right to make any technical and/or supply modifications. The images
are for reference purposes only, and are not binding in terms of design and supply.
Symbols used in the manual
Open book symbol with an "i"
Indicates the need to consult the instruction manual.
Open book symbol
Used to tell the operator to read the manual before using the machine.
Warning symbol
Carefully read the sections marked with this symbol and observe the
indications, for the safety of the operator and the machine.
Warning symbol
Indicates danger of gas fumes and the leakage of corrosive liquids.
Warning symbol
Danger of fire: do not go near with free flames.
Disposal symbol
Carefully read the sections marked with this symbol for machine
disposal.

CONTENTS
ON CONSIGNMENT OF THE MACHINE.................................................................................................................................................................. 4
SERIAL NUMBER PLATE ...................................................................................................................................................................................... 4
INTRODUCTION.................................................................................................................................................................................................... 4
INTENDED USE..................................................................................................................................................................................................... 4
TECHNICAL DESCRIPTION................................................................................................................................................................................... 5
SYMBOLS USED ON THE MACHINE ...................................................................................................................................................................... 6
GENERAL SAFETY REGULATIONS....................................................................................................................................................................... 7
MACHINE PREPARATION...................................................................................................................................................................................... 8
1. HANDLING THE PACKAGED MACHINE ............................................................................................................................................................. 8
2. HOW TO UNPACK THE MACHINE...................................................................................................................................................................... 8
3. HANDLING AND TRANSPORTATION OF THE UNPACKAGED MACHINE............................................................................................................ 8
4. TYPE OF BATTERY ........................................................................................................................................................................................... 8
5. BATTERY MAINTENANCE AND DISPOSAL....................................................................................................................................................... 9
6. INSERTING/CONNECTING THE BATTERIES...................................................................................................................................................... 9
7. CONNECTING THE CONNECTOR.................................................................................................................................................................... 10
8. CHARGING THE BATTERY (WITH BUILT-IN BATTERY CHARGER).................................................................................................................. 10
9. BATTERY INDICATOR ..................................................................................................................................................................................... 11
10. INSTRUMENT PANEL COMPONENTS............................................................................................................................................................ 11
11. FIXING THE HANDLEBARS............................................................................................................................................................................ 12
12. SOLUTION TANK........................................................................................................................................................................................... 12
13. DETERGENT SOLUTION ............................................................................................................................................................................... 12
14. RECOVERY TANK ......................................................................................................................................................................................... 13
15. ASSEMBLING THE BRUSH............................................................................................................................................................................ 13
WORK................................................................................................................................................................................................................. 14
1.PREPARING TO WORK..................................................................................................................................................................................... 14
2.OVERFLOW DEVICE......................................................................................................................................................................................... 14
3.FORWARD MOVEMENTS.................................................................................................................................................................................. 15
AT THE END OF THE WORK................................................................................................................................................................................ 16
DAILY MAINTENANCE......................................................................................................................................................................................... 17
1. CLEANING THE RECOVERY TANK.................................................................................................................................................................. 17
2.CLEANING THE SQUEEGEE............................................................................................................................................................................. 17
3.REPLACING THE SQUEEGEE RUBBERS.......................................................................................................................................................... 18
4.DISASSEMBLING THE BRUSH.......................................................................................................................................................................... 19
PERIODIC MAINTENANCE................................................................................................................................................................................... 20
1.CLEANING THE SQUEEGEE TUBE................................................................................................................................................................... 20
2.CLEANING THE SOLUTION TANK AND FILTER................................................................................................................................................. 20
TROUBLESHOOTING.......................................................................................................................................................................................... 21
1.ELECTRICAL SYSTEM SAFETY........................................................................................................................................................................ 21
2.INSUFFICIENT WATER ON THE BRUSHES....................................................................................................................................................... 21
3.THE MACHINE DOES NOT CLEAN WELL.......................................................................................................................................................... 21
4.THE SQUEEGEE DOES NOT DRY PERFECTLY................................................................................................................................................ 21
5.EXCESSIVE FOAM PRODUCTION .................................................................................................................................................................... 21
CHOOSING AND USING THE BRUSHES.............................................................................................................................................................. 22
MACHINE IDISPOSALC....................................................................................................................................................................................... 23
Replacement
Parts………………………………………………………………………………………………………………………………………………………………27
3

On consignment of the machine
When the machine is delivered to the customer, an immediate check must
be performed to ensure that all the material mentioned in the shipping
documents has been received in addition to verifying that the machine
has not been damaged during transportation. If this is the case, the carrier
must ascertain the extent of the damage at once, informing our customer
service office. It is only by prompt action of this type that the missing
material can be obtained, and compensation for damage successfully
claimed.
Introduction
PE300AS is a floor scrubbing machine which, by means of the
mechanical action of the rotating brush and the chemical action of a
water/detergent solution, can clean any type of flooring. As it advances, it
also collects any removed dirt as well as the detergent solution not
absorbed by the floor.
The machine must only be used for this purpose. Even the best
machines will only work well if used correctly and kept in good working
order. We therefore suggest you read this instruction booklet carefully and
read it again whenever difficulties arise while using the machine. If
necessary, remember that our customer assistance service (organised in
collaboration with our dealers) is always available for advice or direct
intervention.
Intended use
The scrubbing machine is designed exclusively for the professional
cleaning of surfaces and floors in industrial, commercial and public
environments. The machine is only suitable for use in closed - or at least
covered - locations.
The machine is not suitable for use in the rain, or under water jets. It is
FORBIDDEN to use the machine for picking up dangerous dusts or
inflammable liquids in places with a potentially explosive atmosphere. In
addition, it is not suitable as a means of transport for people or objects.
Serial number plate
Disconnect the quick connector before
removing the solution tank to gain
access to the serial number tag.
4

TECHNICAL DESCRIPTION UM PE300AS
Rated power W 500
Working width mm 350
Width of rear squeegee mm 440
Work capacity m
2
/h 1050
Water consumption g/m
2
-
Brushes (diameter or length) ∅mm 350
Brush rotations rpm 140
Pressure on the brushes kg 20
Brush motor V / W 12 / 250
Type of advance semi-aut.
Maximum gradient 2%
Suction motor V / W 12 / 250
Suction vacuum mbar -
Solution tank PE l 10
Recovery tank PE l 10
Total machine weight (including batteries) kg 67
Gross weight of the machine ready for use kg 77
Battery V/Ah 12 / 65
Battery charger V/A 12/6
Battery compartment dimensions (Length / Height / Width) mm / mm / mm 277 / 224 / 172
Machine dimensions (Length / Height / Width) mm / mm / mm 682 / 1018 / 440
Length of the closed machine (without recovery tank) mm 795
Height of the closed machine (without recovery tank) mm 440
Noise level (in compliance with IEC 704/1) dB (A) 69.28
Vibration level m/s
2
1.79
5

SYMBOLS USED ON THE MACHINE
Tap symbol
Used to indicate the solenoid valve switch.
Brush symbol
Used to indicate the brush motor switch.
Symbol denoting suction motor
Used to indicate the suction motor switch.
Battery symbol
Battery charge level indicator
Indicates the maximum temperature of the detergent solution.
Located near the solution tank inlet.
Indicates the maximum gradient.
6

GENERAL SAFETY REGULATIONS
The regulations illustrated below must be carefully followed in order to avoid harm to the operator and damage to the machine.
• Read the labels on the machine carefully. Do not cover them for any reason and replace them immediately if they become damaged.
• The machine must be used exclusively by an authorized, trained personnel.
• During the working of the machine, pay attention to other people and especially to children.
• The machine is not suitable for cleaning carpets.
• The socket for the battery charger cable must have a prescribed earth connection.
• Avoid damaging the battery charger cable by crushing or bending it, or by applying stress.
• If you notice any damage to the battery charger cable, contact an APEC technical assistance centre immediately.
• Do not mix different types of detergent as this may produce harmful gases.
• Do not place any liquid containers on the machine.
• The machine is designed for dry use only and should not be used or kept outdoors in wet conditions
• The storage temperature must be between -25°C and +55°C; do not store outdoors in damp conditions.
• Conditions of use: room temperature between 0°C and 40°C with relative humidity between 30 and 95%.
• Do not use the machine in an explosive atmosphere.
• Do not use the machine as a means of transport.
• Do not use acid solutions, which may damage the machine.
• Avoid working with the brushes when the machine is standing still, so as not to damage the floor.
• Do not vacuum inflammable liquids.
• Do not use the device to collect dangerous powders.
• In the event of a fire, use a powder extinguisher. Do not use water.
• Do not knock against shelving or scaffolding, where there is a danger of falling objects.
• If you use the machine where there is a risk of falling objects, the machine must be equipped with protection devices against falling objects
• Do not use the machine on surfaces with an inclination greater than the one shown on the plate.
• The machine is designed to carry out the washing and drying operations simultaneously. Different operations should only be carried out in
areas where the passage of unauthorised persons is prohibited. Signal the presence of damp floors with suitable signs.
• If the machine does not work properly, check this is not caused by failure to carry out routine maintenance. Otherwise, request the intervention
of the APEC technical assistance centre.
• If you need to replace any components, request the ORIGINAL spare parts from an APEC dealer and/or Authorised Retailer.
• Before carrying out any maintenance work, switch off the machine and disconnect the battery connector.
• Do not remove any protection devices, which require the use of tools in order to be removed.
• Do not wash the machine with direct water jets or with pressurised water, nor with corrosive substances.
• Have the machine checked by an APEC technical assistance centre every year.
• To prevent scaling in the solution tank filter, do not fill the tank with detergent solution many hours before using the machine.
• Before using the machine, check that all the hatches and covers are positioned as shown in this Use and Maintenance Manual.
• When disposing of consumption materials, observe the laws and regulations in force.
• When your APEC machine has reached the end of its long working life, dispose of the materials it contains (especially oils and electronic
components) in an appropriate manner, and bearing in mind that the machine itself was constructed using 100% recyclable materials.
• Only use the brushes supplied with the device, or those specified in the Use and Maintenance Manual (page 19). The use of other brushes
could compromise safety levels.
• The device must be disconnected from the power supply before removing the battery.
• The battery must be removed from the device before this is disposed of.
• The battery and battery charger must be disposed of in a safe manner by scrupulously comply with currently effective laws.
• The machine is not suitable for use by children or people with reduced physical, mental and sensorial capacities, or people lacking experience
and knowledge, unless supervised and instructed in the use of the machine by a person responsible for their safety.
• Children must be supervised to ensure they do not play with the device.
7

A
CB
MACHINE PREPARATION
1. HANDLING THE PACKAGED MACHINE
The machine is contained within specific packaging.
Every pallet consists of four machines arranged on two levels.
It is not possible to place more than two packages on top of each other.
The total weight is 70kg
The overall dimensions of the package are:
A: 500 mm
B: 500 mm
C: 1150 mm
2. HOW TO UNPACK THE MACHINE
1. Open the packaging on the side indicated.
2. Take the machine out of its packaging.
3. Remove the recovery tank.
3. HANDLING AND TRANSPORTATION OF THE UNPACKAGED MACHINE
PE300AS is a machine that can be managed in all situations and transported without effort, even in
small vehicles.
Just lift the front part, using the machine handlebars as a lever. The big rear wheels mean it can be
towed anywhere and loaded on a truck by means of a simple ramp.
PE300AS is easy to transport even by car. Exploiting the full flexibility of the handlebars, you can fold it
up (see the handlebars fixing section) and, with the help of a colleague, place it in the boot of the car
without disassembling any components.
4. TYPE OF BATTERY
To power the machine it is necessary to use:
• sealed traction batteries with gasrecombination or gel technology
OTHER TYPES MUST NOT BE USED.
The batteries must meet the requisites laid out in the norms CEI EN 60254-1:2005-12 (CEI 21-5) +
CEI EN 60254-2:2008-06 (CEI 21-7).
Every battery consists of DIN-type elements connected in series and providing the clamps with a power
of 12 V. You are advised to use batteries with an electric capacity of 65 Ah (C5)
8

MACHINE PREPARATION
5. BATTERY MAINTENANCE AND DISPOSAL
For maintenance and recharging, comply with the instructions provided by the battery manufacturer.
Particular attention must be paid when choosing the battery charger, if not supplied, since there are
different kinds according to the type and capacity of the battery.
When the battery reaches the end of its working life, it must be disconnected by expert, trained
personnel, then lifted (using the grips and suitable lifting devices) to remove it from the battery
compartment. DEAD BATTERIES ARE CLASSIFIED AS DANGEROUS WASTE AND MUST BE
DELIVERED TO THE AUTHORISED BODIES FOR CORRECT DISPOSAL.
Proceed as follows when the battery is dead:
1. Disconnect the quick connector and remove the solution tank.
2. Open the battery compartment and disconnect the connector.
Remove the battery using suitable devices by lifting with the provided handles.
WARNING: you are advised to always wear protective gloves in order to avoid
the risk of serious injury to your hands.
WARNING: You are advised to only lift and move the batteries with lifting and
transportation means suitable for the specific weight and size.
6. INSERTING/CONNECTING THE BATTERIES
The machine is supplied with a built-in battery charger and an airtight gel battery. If you use batteries
other than those supplied with the machine, use only 12V AGM or Gel batteries and proceed as follows.
The batteries must be housed in the special compartment beneath the solution tank.
To insert the batteries you must:
1. Disconnect the quick connector (1) at the front of the solution tank in order to avoid breakage of the
connector itself.
2. Remove the solution tank and place it on the ground.
3. Open the two rear hinges (2) that close the battery compartment.
4. Rotate the handlebars, raising the handlebar movement lever (see “FIXING THE HANDLEBARS”).
5. Position the battery inside the compartment.
6. Connect the cables.
2
1
9

MACHINE PREPARATION
WARNING: you are advised to only use airtight batteries in order
to avoid the leakage of acids!
WARNING: you are advised to have the electric connections
made by a qualified, APEC-trained technician.
WARNING: you are advised to always wear protective gloves in
order to avoid the risk of serious injury to your hands.
WARNING: You are advised to only lift and move the batteries
with lifting and transportation means suitable for the specific
weight and size.
7. CONNECTING THE CONNECTOR
1. Connect the battery connector to the machine connector.
2. Re-assemble all the elements.
WARNING: This process must be carried out by qualified personnel. The
incorrect or imperfect connection of the cables to the connector can seriously
harm people and damage objects.
8. CHARGING THE BATTERY (WITH BUILT-IN BATTERY CHARGER)
Perform a battery charging cycle before using the machine.
When replacing the battery, be sure to use batteries that are suitable for the battery charger installed
(use only 12V AGM or Gel batteries).
In order to recharge the battery:
1. Make sure the recovery tank and the solution tank are empty.
2. Move the machine near to the battery charger.
3. Remove the battery charger connector socket protection on the back of the machine (1).
4. Plug the battery charger cable (supplied with the machine) into the freed socket.
5. Plug the battery charger cable into the mains socket.
6. For the correct use of the battery charger, follow the instructions in the enclosed booklet.
WARNING: If one of the three LEDs flashes, refer to the battery
charger manual supplied with the machine.
10

MACHINE PREPARATION
WARNING: The machine is equipped with an automatic system that
disconnects the power supply from the electrical system while the batteries are
being recharged.
WARNING: In order not to cause permanent damage to the batteries, it is
essential to avoid their complete discharge: arrange the recharge within a few
minutes of the switching on of the flashing "discharged batteries" signal.
WARNING: Never leave the batteries completely discharged, even if the
machine is not being used.
WARNING: For the daily recharging of the batteries, you must fully respect the
indications provided by the manufacturer or retailer. All installation and
maintenance operations must be carried out by specialised personnel.
WARNING: Danger of gas fumes and the leakage of corrosive liquids.
WARNING: Danger of fire: do not go near in the presence of free flames.
9. BATTERY INDICATOR
The battery indicator is digital, with 4 fixed positions and a flashing one. The numbers which appear on
the display show the approximate charge level.
4= maximum charge
3= ¾ charge
2= 2/4 charge
1= ¼ charge
0= discharged batteries (flashing)
WARNING: A few seconds after the appearance of the flashing “0”, the brush
motor switches off automatically. With the remaining charge it is possible to
complete the drying process before recharging.
10.
INSTRUMENT PANEL COMPONENTS
The instrument panel components are identified as follows:
1. Main switch (1)
2. Suction switch (2)
3. Solenoid valve switch (3)
4. Digital battery level indicator (4)
4 2
3
1
11

MACHINE PREPARATION
11. FIXING THE HANDLEBARS
For packaging purposes the handlebars are supplied folded; they must now be put in the working
position. Proceed as follows:
1. Raise the handlebars by pulling the lever - indicated by the arrow – upwards.
2. Place the machine in the working position.
3. Attach the recovery tank to the handlebars tube by means of the two hooks.
4. Insert the tubes in the connectors that emerge from the recovery tank nut.
12. SOLUTION TANK
Completely empty the recovery tank each time the solution tank is filled, and make sure the cap is
properly in place (A).
Verify that the quick connection is correctly connected (B).
13.DETERGENT SOLUTION
Proceed as follows to fill the solution tank:
1. Make sure that the recovery tank is empty.
2. Make sure the main switch is off.
3. Remove the inlet cap located on the rear right side of the machine.
4. Fill it with clean water at a temperature not exceeding 50°C.
Add the liquid detergent to the tank in the concentration and manner indicated on the
detergent manufacturer's label. The formation of excess foam could damage the
suction motor, so only use the minimum amount of necessary detergent.
ATTENTION: Acid or alkaline detergents can be used with pH values between
4 and 10 and that do not contain: oxidising agents, chlorine or bromine,
formaldehyde, mineral solvents.
B
A
12

MACHINE PREPARATION
ATTENTION: Always use detergents whose manufacturer's label indicates
their suitability for scrubbing machines. Do not use acid or alkaline products or
solvents without this indication.
Always use low foam detergent. To avoid the production of foam, before
starting to clean, put a minimum quantity of antifoam liquid into the recovery
tank. Do not use pure acids.
ATTENTION: You are advised to always wear protective gloves in order to
avoid the risk of serious injury to your hands.
14. RECOVERY TANK
Make sure the recovery tank is empty, otherwise empty it completely.
Verify that the recovery tank is correctly inserted in its housing, and that the tubes are correctly inserted
in the tank elbows.
Verify that the cap is correctly closed.
15. ASSEMBLING THE BRUSH
To insert the brush:
1. Place the brush in front of the base body.
2. Raise the base by using the handlebars as a lever.
3. Place the base above the brush.
4. Activate the handlebar tilt lever.
5. Press the main switch to turn on the machine.
6. Pulse press the man present lever to engage the brush to the base.
13

WORK
1. PREPARING TO WORK
Before fitting the tanks, it is necessary to carry out certain operations:
1. Open the two rear hinges of the battery compartment.
2. Connect the connector to the batteries.
3. Close the battery compartment.
4. Position the recovery tank on the handle bars, and connect the two tubes.
1. Carry out the operations to prepare the machine.
2. Lower the squeegee command lever in order to start working.
1. Press the main switch (1) and check to make sure that the green indicator light
comes on.
2. Press the sucion switch. (2)
3. Press the solenoid valve switch. (3)
At this point – by using the operating lever that activates the brushes (4) – the
machine can work efficiently until the detergent solution runs out or the batteries
run flat.
2. OVERFLOW DEVICE
The machine is fitted with a ball filter which is activated when the recovery tank is full, causing the suction
tube to close.
In this case, you must switch off the machine and empty the recovery tank.
WARNING: This operation must be carried out by wearing gloves to protect
against contact with dangerous solutions.
2 3
1
4
14

WORK
3. FORWARD MOVEMENTS
The traction of these machines is obtained by means of the brush, which, by working slightly inclined, is
able to drag the machine forwards.
WARNING: When making even brief reverse movements, verify that the
squeegee is raised.
15

AT THE END OF THE WORK
At the end of the work, and before carrying out any type of maintenance, perform the following
operations:
1. Turn off the solenoid valve switch. (3)
2. Raise the squeegee by means of the rear handle.
3. Turn off the suction switch. (2)
4. Turn off the brush / main switch. (1)
1. Raise the rear handle to lift up the squeegee.
1. Bring the machine to the place provided for draining the water.
2. Remove the recovery tank, then remove the bayonet cap and tilt the tank to
empty it.
3. Disassemble the brush and clean it with a jet of water (to disassemble the brush,
see “DISASSEMBLING THE BRUSH” below).
WARNING: This operation must be carried out wearing gloves to
protect against contact with dangerous solutions.
1
3
2
16

DAILY MAINTENANCE
PERFORM ALL MAINTENANCE OPERATIONS IN SEQUENCE
1. CLEANING THE RECOVERY TANK
1. Remove the tubes attached to the connectors of the recovery tank cap.
2. Remove the cap and empty the tank.
3. Clean the filter under running water.
4. Rinse the tank and clean with a jet of water.
5. Re-assemble everything.
WARNING: Before carrying out any type of maintenance,
disconnect the machine's battery connector.
WARNING: This operation must be carried out by using gloves in
order to protect against contact with dangerous solutions.
2. CLEANING THE SQUEEGEE
Check the squeegee rubbers are always clean, for a better drying action.
To clean them you must:
1. Raise the machine.
2. Carefully clean inside.
3. Carefully clean the squeegee rubbers.
WARNING: Before carrying out any type of maintenance,
disconnect the machine's battery connector.
WARNING: This operation must be carried out by using gloves in
order to protect against contact with dangerous solutions.
17

DAILY MAINTENANCE
3. REPLACING THE SQUEEGEE RUBBERS
Verify that the state of wear and tear of the squeegee rubbers and, if necessary, replace them. To
replace them you must:
1. Raise the squeegee.
2. Remove the two knobs.
3. Disassemble the squeegee from its support.
4. Remove the tube from the squeegee nozzle so the squeegee can be removed.
WARNING: Before carrying out any type of maintenance,
disconnect the machine's battery connector.
WARNING: This operation must be carried out by using gloves in
order to protect against contact with dangerous solutions.
1. Unscrew the knobs on the squeegee that block the rubber-pressing blades, and remove them.
2. Remove the rubber-pressing blades.
3. Replace the rubbers.
4. Reassemble everything, carrying out the above-mentioned operations in the reverse order.
WARNING: Before carrying out any type of maintenance,
disconnect the machine's battery connector.
WARNING: This operation must be carried out by using gloves in
order to protect against contact with dangerous solutions.
18

DAILY MAINTENANCE
4. DISASSEMBLING THE BRUSH
1. Raise the squeegee.
2. Raise the machine, using the handlebars as a lever.
3. With the base up, activate the brush command with impulses. The brush will be automatically
released.
WARNING: During this operation, verify that there are no people
or objects near the brush.
19

PERIODIC MAINTENANCE
1. CLEANING THE SQUEEGEE TUBE
Periodically, or whenever suction seems to be unsatisfactory, check the squeegee tube is not
obstructed. To clean it, proceed as follows:
1. Remove the tube from the sleeve on the squeegee.
2. Remove the other end from the recovery tank.
3. Wash the inside of the tube with a water jet introduced from the side where it is
connected to the tank.
4. Re-assemble the tube.
WARNING: Do not wash the tube running between the suction
unit and the suction cap.
2. CLEANING THE SOLUTION TANK AND FILTER
1. Detach the quick connection (1) to avoid breaking the connection itself.
2. Remove the recovery tank.
3. Loosen the solution tank cap. (2)
4. Remove the filter and clean it. (3)
5. Rinse the tank and clean with a jet of water.
6. Re-assemble the tank, carrying out the above operations in the reverse order.
7. Reassemble the filter and cap.
WARNING: Before carrying out any type of maintenance,
disconnect the machine's battery connector.
WARNING: This operation must be carried out by using gloves in
order to protect against contact with dangerous solutions.
20