Pioneer PDR-F10 User manual

ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
c
PDR-F10
RRV2377
1. SAFETY INFORMATION...................................... 2
2. EXPLODED VIEWS AND PARTS LIST ............... 3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM..... 8
4. PCB CONNECTION DIAGRAM ......................... 32
5. PCB PARTS LIST............................................... 40
6. ADJUSTMENT.................................................... 44
7. GENERAL INFORMATION ................................ 60
7.1 DIAGNOSIS.................................................. 60
CONTENTS 7.1.1 ERROR CODE ....................................... 60
7.1.2 TROUBLE SHOOTIG ............................. 62
7.1.3 ERROR MEESAGE”CHECK TEMP”...... 63
7.1.4 CD-R DISC MANUFACTURER CODE .. 63
7.1.5 DISASSEMBLY ...................................... 65
7.2 PARTS .......................................................... 68
7.2.1 IC ............................................................ 68
7.2.2 DISPLAY................................................. 80
8. PANEL FACILITIES AND SPECIFICATIONS....... 81
T – ZZR SEPT. 2000 Printed in Japan
COMPACT DISC RECORDER
Type Model Power Requirement Remarks
PDR-F10
ZVYXJ DC power supplied from other system component
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Component Model Service manual Remarks
STEREO CD TUNER XC-F10 RRV2341
STEREO POWER AMPLIFIER M-F10 RRV2345
SPEAKER SYSTEM S-F10-LRW RRV2346
COMPACT DISC RECORDER PDR-F10 RRV2377 This manual.
÷This products are component of systems. This product does not operate normally by
itself. Please connect it to the STEREO CD TUNER XC-F10 and the STEREO POWER
AMPLIFIER M-F10 for adjustment and operation inspection.
¶This product is a system(s) component.
Be sure to connect it to the prescribed system component(s), otherwise damage may
result.

2
PDR-F10
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
USYNLIG LASERSTRÅLING VED ÅBNING NÅR SIKKERHED SAF-
BRYDERE ER UDE AF FUNKTION.
UNDGÅ UDSÆTTELSE FOR STRÅLING
UNSICHTBARE LASER-STRAHLUNG TRITT AUS, WENN DECKEL
(ODER KLAPPE) GEÖFFNET IST! NICHT DEM STRAHL AUSSETZEN!
VRW1094
ADVARSEL
VORSICHT!
LABEL CHECK (ZVYXJ)
Put on Door Window RA
FRONT
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 3b.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER : 23 mW
WAVELENGTH : 778-787 nm
1. Laser Interlock Mechanism
The position of the switch (S5907) on the CD SW Assy for
detecting loading state is detected by the system micro-
processor, and the design prevents laser diode oscillation
when the switch (S5907) is not on CLOSE terminal side
(CDO/C signal is high level.).
Thus, the interlock will no longer function if the switch
(S5907) is deliberately set to CLOSE terminal side (low
level).
The interlock also does not function in the test mode ∗ .
Laser diode oscillation will continue, if pin 1 of M51593FP
(IC101) on the CD-R CORE PCB ASSY mounted on the
CD-R PICKUP is connected to GND, or pin 19 is
connected to low level (ON), or else the terminals of Q101
are shorted to each other (fault condition).
2. When the DOOR WINDOW is removed, close viewing of
the objective lens with the naked eye will cause exposure
to a Class 3 laser beam.
Additional Laser Caution
∗Refer to page 44.

3
PDR-F10
2.1 PACKING
1 Front Pad VCDR AHA7303
2 Rear Pad M AHA7296
3 Packing Case CDR/ZY AHD7940
4 Operating Instructions ARC7330
(Spanish/Portuguese/Dutch/Swedish)
5 Operating Instructions ARE7271
(English/French/German/Italian)
NSP 6 Warranty Card ARY7022
7 Optical Fiber Cable RKX1031
8 Polyethylene Bag Z21-038
(0.03 ×230 ×340)
9 Mirror Mat Sheet Z23-026
(550 ×550 ×0.5)
10 Spacer CDR AHB7048
11 Stand A Assy AXG7096
12 Stand B Assy AXG7097
13 Caution PRM1073
÷PACKING PARTS LIST
Mark No. Description Part No.
2. EXPLODED VIEWS AND PARTS LIST
NOTES: •Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
•The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
•Screws adjacent to mark on the product are used for disassembly.
1
10
11
12
2(1/2) 2(2/2)
3
9
5
4
6
8
13
FRONT
7

4
PDR-F10
2.2 EXTERIOR
M
M
N
O
I
OJ
H
G
H
K
L
L
J
IN
F
E
F
G
E
K
CD
C
D
BA
E
E
E
B
A
Q
P
S
R
PSR
Q
Q
48
58
82
58
49
72
56
71 57
62
56
52
33
60
81
19
81 80
81
81
81
45
76
77
29
27
81
81
38
42
4
3
81
23 44
83 46 31
36
43
35
81
41
40
81
81
53
50 81 1155
34
81
7
81
81
39
81
70
81
37
26
28
77
77
Refer to "2.3 CD-R
CORE ASSY".
90
18
16
17
81 80
81
24
78
21
14
13
81
81
84
81 84
54
64
80
25
20
32
32
59
51
30
63
67 66 65
30
75
61
10
80
81
15
81
2
1
47
6
9
8
81
81
12
68
69
E
D
C
J
L
H
F
G
I
K
M
A
85
81
91
90
90
86
73
81
81
79
89
88
87
90
79

5
PDR-F10
÷EXTERIOR PARTS LIST
Mark No. Description Part No.
1 MAIN Assy AWU7715
2 DISP Assy AWU7716
3 MOTOR Assy AWU7717
4 CD SW Assy AWU7718
5 • • • • •
6 KEY Assy AWU7720
7 LED Assy AWU7721
8 REG1 Assy AWU7722
9 REG2 Assy AWU7723
10 DA Assy AWU7719
11 IR LED Assy AWU7724
12 REC LED Assy AWU7725
13 CD-R CORE Assy AXA7091
14 CD-R CORE PCB Assy PYY1286
15 15P FFC/30V (J15) ADD7273
(MAIN CN15 – DISP CN115)
16 13P FFC/30V (J21) ADD7274
(MAIN CN19 – DA CN119)
17 15P FFC/30V (J19) ADD7275
(MAIN CN121 – DA CN21)
18 25P FFC/30V (J7705) ADD7276
(DA CN7705 – CD-R CORE CN502)
19 9P FFC/30V (J7703) ADD7277
(DISP CN7703 CD-R CORE CN302)
20 Cord with Plug (J7802) ADE7058
21 Connector Assy PG06KK-F07
(DA CN7701 – CD-R CORE CN901)
22 CONNECTOR ASSY (J11) PF02PP2R07
(DISP CN11 – MOTOR CN111)
23 Slider Motor VXM1033
NSP 24 Mecha Angle AND7038
NSP 25 Bottom Chassis CDR ANA7115
26 Door Angle AL2 ANG7332
27 Door Angle AR ANG7307
28 Door Angle BL2 ANG7333
29 Door Angle BR ANG7309
30 Leg AEB7090
31 Belt AEB7171
32 Chassis Sheet AEC7290
33 FL Holder VCDR AMR7327
34 Reflector AMR7313
35 Gear A ANW7063
36 Gear Pulley A ANW7066
37 Cam Base L ANW7196
38 Cam Base R ANW7197
39 Slide Cam A ANW7198
40 Slide Cam B ANW7199
41 Slide Cam C ANW7200
42 Slide Cam D ANW7201
43 Gear N ANW7203
44 Gear Holder ANW7205
45 Shaft Assy AXG7102
46 Motor Pulley PNW1634
47 Button CDR AAD7593
48 Door Window RA AAK7836
49 Door Window RB AAK7837
50 Sub Panel CDR AAK7852
51 Rear Cap CDR AAK7809
52 FL Window CDR AAK7835
53 Lens AAK7806
54 FL Cover VCDR AAK7800
55 Disc Lens AAK7847
56 Side Line AAP7074
57 Rear Line VCDR AAP7079
58 Screw ABA7061
59 PCB Spacer (3x6) AEC7156
60 FL Filter AEC7273
61 Bottom Base CDR AMA7024
62 Top Panel CDR AMB7726
NSP 63 Name Label CDR/ZY AAL7268
64 Connector Label CDR ARW7119
65 Caution Label PRW1018
66 Caution Label PRW1233
67 Caution Label VRW1094
68 Side Panel CDR AAK7808
69 Pick Cover U AAK7833
70 Pick Cover D AAK7834
71 Lens MD TC AAK7838
72 Rear Line CDR AAP7080
73 Pick Guard AEC7325
74 • • • •
75 CDR Getter AAX7837
76 CDR Mecha Holder AMR7334
77 Float Rubber PEB1308
78 32P FFC/30V ADD7271
79 Earth Lead Unit PDF1203
80 Screw BBZ30P080FMC
81 Screw BPZ30P080FZK
82 Screw ABA7067
83 Screw PMZ26P040FMC
84 Screw VBZ30P100FZK
85 GND Plate A ANG7345
86 GND Plate B ANG7346
87 Shield A ANG7347
88 Shield B ANG7348
89 Schregel Gasket(L=30) DEC2187
90 Screw BBZ30P060FNI
91 Cord Clamper RNH–184
Mark No. Description Part No.

6
PDR-F10
2.3 CD-R CORE ASSY
Use nippers or other tool to cut the two sections marked A in figure 1 .
While supporting the spindle motor shaft with the stopper, put spacer on
top of the carriage base, and stick the disc table on top (takes about 9kg
pressure). Take off the spacer.
Spacer
Spacer
OK NG
A
2
1
2.8mm
11mm
Disc table Assy
(Pressure of about 9kg)
Carriage
Base
PCB
Stopper
Spindle
motor
Spacer setting
Position
Spacer
Servo Base
A
1
2
How to Install the Disc Table
11
25
21 4
8
18
19
16
2
22
To
CD-CORE
CN452
17 3
24 24
1
5
4
9
10
24
1
12
14 22
16
6
13
• Bottom View
B
B
Mark No. Description Part No.
•CD-R CORE ASSY PARTS LIST
NSP 1 MECHA PCB Assy PWX1625
2 DC Motor (SPINDLE) PXM1044
NSP 3 DC Motor (CARRIAGE) PXM1045
4 Float Rubber PEB1308
5 Carriage Motor Assy PEA1353
NSP 6 Rack Spring DBH1285
7 • • • • •
8 CDR Mecha Holder AMR7334
9 Pinion Gear PNW2994
10 Gear A PNW2855
11 Gear B PNW2856
12 Gear C PNW2969
13 Rack PNW2965
14 Rack Stopper PNW2966
15 • • • • •
16 Carriage Base PNW2967
17 8P FFC/30V ADD7272
18 Guide Bar VLL1504
19 Sub Guide Bar VLL1505
20 • • • • •
21 CD-R Pickup PEA1356
22 • • • • •
23 Screw BBZ26P040FMC
24 Screw JGZ17P028FMC
25 Disc Table Assy AXA7093

7
PDR-F10

PDR-F10
8
A
B
C
D
1234
1234
FG
M
M
PC651
NJL5809K-F1
DC MOTOR
ASSY
(SPINDLE)
PXM1044
CN1 CN101
CN601
A
CD-R
PICKUP
PEA1356 WRF
FE
RFDC
RFDC
RFDC CDLRK
BOUT
AOUT
A–H
A–H
IC101
AK8567
RF PROCESSOR
IC251-IC254
RUNNING OPC
CIRCUIT
BLOCK
IC201
PA9007A
SERVO AMP IC
IC7502 PDC066B
SYSTEM
CONTROL
IC7901 BA6289F
DOOR MOTOR
DRIVER
V7501
FL
IC421-1/2
BA4510F
X7502
REMOTE
SENSOR
SLIDE MOTOR
IC421-2/2
BA4510F
IC401
CXD2585Q
CD DECODER
IC451
BA5810FP
TRK DRIVER
FCS DRIVER
SLD DRIVER
SPDL DRIVER
Disc (CD, CD-R, CD-RW)
24
25
18
19
17
26
20
23
29
32
30
31
29
32
30
15
19
89
43 65
39
41
50
31
24
25
18
19
17
26
20
B
C
D
E
F
G
H
FCS+
FCS+
FCS–
TRK+
TRK–
FG
SPDL
23
A
B
C
D
10
31
52
9
5
6
19
TE
TE
RFDC
SPDL
TFDR,TRDR
FFDR,FRDR
SFDR,SRDR
9RFAC
FE
TE
RFAC
80
E
F
G
H
MECHA PCB
ASSY
B
DISP ASSY
C
MOTOR
ASSY
I
CD SW
ASSY
H
IR LED
ASSY
F
REC LED
ASSY
E
KEY ASSY
D
LED ASSY
G
CD-R CORE PCB ASSY
A
1
7
8
M
CARRIAGE MOTOR
ASSY (SLIDER)
PEA1353
SL
5
6
CN452
FG
(8P)
(32P)
(32P)
(8P)
FG
2
3
1
SPDL
SPDL
1
7
8
SL
5
6
16
FCS–
17
TRK+
18
11
12
13
14
TRK–
CDBCK
67 CDDATA
66 CDTX
64
(9P)
(8P)
MSI MSO
LO –LO +
9 8
96
27
95
2120
54
71
12
12
CN7703
CN12
(8P)
(5P)(5P)(4P)(4P)
(3P)
DISC
REC
IR (3P)
CN112CN18CN118 CN13CN113
CN14
CN114
CN11
CN11
91
|
98
6
5
7
23,24
31,32
33,34 29,30
26,27
(3P)
(3P)
J17
CN17
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM

PDR-F10
9
A
B
C
D
5678
5678
CN502 CN7705 CN119
CN901 CN7701 CN21
34.5744MHz
AOUT BOUT
SYSTEM CONTROL
ADDRESS,DATA
IC301
PE5109B
MECHANISM
CONTROL µCOM.
IC501
PDC069A
EFM ENCODER
IC7401
PCM1716E4
D/A CONVERTER
IC7301
PCM1801U
A/D CONVERTER
IC7207
BU4066BCF
OUTPUT SELECTOR
REG
IC504
PCX1027
VCO IC
IC502
LC324265AT-25
4M DRAM
IC507
TC7WU04F
IC302
MM1522XU
THERMO
SENSOR IC
IC303
PYY1196
EEPROM
IC310
HD74HC573T
8 BIT LATCH
MAIN ASSY
J
K
REG1
ASSY
DA ASSY
M
(25P) (25P) (15P)
(13P)
(9P)
57 58
59
4
85
78
35
3
6 5
52
CDLRK
CDBCK
CDDATA
CDTX
DACDATA
V+5A V+5A
GNDA
GNDD
GNDP
V+5D
V+5P
V+5D
V+5P
V+5A
GNDA
GNDD
GNDP
V+5D
V+5P
ADCDATA
DIN1
DOUT
LOUT
ADDATA
DIN
DOUT
81
REG
12
162
34
13
1
2
3
4
5
6
1
2
3
4
5
6
3
20
24
13
23
6
2
1
9
14
15
CN19
REC AMP
PB AMPLPF
(15P)
CN7801
JA7602
JA7601
(15P)
OPT OUT
OPT IN
FROM
MD or TC
TO
CD TUNER
CN7802
(15P)
DOUT
DIN
ADDATA
PBL
RECL
V-7.5
V+7.5
PBL
RECL
V-7.5
V+7.5
LOUT
1
2
7
15
6
MSI MSO
1 2
(OP) (OP)
(OP)
(D)
CN302
2
3
1
3
2
1
IC7202-1/2
BA4558F-HT
IC7201-1/2
BA4558F-HT
V-5RECV-9
V+9
IC7208-1/2
BA4558F-HT
Q7210
IC7205-2/2
BA4558F-HT
1
2
3
7
6
5
11,12
9,10
7,8
5,6
3,4
1,2
CN121
CN16 CN116
(13P)
(8P) (8P)
V+5A
GNDA
GNDD
GNDP
V+5D
V+5P
2,3
4,5
6,7
8,9
10,11
12,13
137
158
117
135
134
136
148 101
(D)
(REC) (REC)
(REC)
V+5A
V+5D
V+5P
(D)
(D)
(D)
(D)
(D)
43
12
9
7
13
12
13
9
7
6
(D)
(D)
(D)
(OP)
(REC)
(REC)
(REC)
: RF SIGNAL ROUTE
: AUDIO SIGNAL ROUTE (DIGITAL)
(OP)
: AUDIO SIGNAL ROUTE (OPTICAL)
(REC)
: AUDIO SIGNAL ROUTE (REC)

PDR-F10
10
A
B
C
D
1234
1234
J1/2- J2/2
MAIN ASSY (AWU7715)
J
C1/2- C2/2
DISP ASSY (AWU7716)
C
REG1 ASSY
(AWU7722)
K
REG2 ASSY
(AWU7723)
L
DA ASSY
(AWU7719)
M
A/D
CONVERTER
D/A
CONVERTER
3.2 OVERALL WIRING DIAGRAM

PDR-F10
11
A
B
C
D
5678
5678
Note :When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
A1/5- A5/5
CD-R CORE PCB ASSY
(PYY1286)
A
MOTOR ASSY
(AWU7717)
SLIDE
MOTOR
VXM1033
I
KEY ASSY
(AWU7720)
D
CD SW
ASSY
(AWU7718)
CD-R PICKUP
(PEA1356)
H
REC LED ASSY
(AWU7725)
E
IR LED ASSY
(AWU7724)
F
MECHA PCB ASSY
(PWX1625)
CD-R CORE ASSY
(AXA7091)
B
LED
ASSY
(AWU7721)
G
MECHA
CONTROL
EFM ENCODER
CN601

PDR-F10
12
A
B
C
D
1234
1234
3.3 CD-R CORE PCB ASSY (1/5)
2/2
1/2
PYY1196
RESET
THERMO SENSOR
EEEPROM
CD-R CORE PCB ASSY
(PYY1286)
A1/5
A4/5
A3/5
1/5
A

PDR-F10
13
A
B
C
D
5678
5678
PE5190B
MECHA CONTROL
MICROCOMPUTER
8 BIT LATCH
NC
: The power supply is shown with the marked box.
A5/5
A3/5
A2/5
A2/5,4/5
C1/2
CN7703
CN302
3
5
4
1
6
10
9
8
7
2
1/5
A

PDR-F10
14
A
B
C
D
1234
1234
A3/5
A1/5
A4/5
A1/5
(R)
(R)
CN101CN1
CD-R CORE PCB ASSY
(PYY1286)
CD-R PICKUP
(PEA1356)
A2/5
11
12
(R) (R)
2/5
A
3.4 CD-R CORE PCB ASSY (2/5) and CD-R PICKUP

PDR-F10
15
A
B
C
D
5678
5678
2/2
F rank: 1% F rank: 1%
2/2
1/2
1/2
A3/5 A1/5 A4/5 A5/5
A3/5
A1/5 A4/5
CN102
TP_POINT
RF PROCESSOR
: RF SIGNAL ROUTE
: AUDIO SIGNAL ROUTE (REC)
14
13 1516 17
(R)
2/5
A

PDR-F10
16
A
B
C
D
1234
1234
2/2
2/2
2/2
2/2 1/2
1/2
1/2
1/2
CD-R CORE PCB ASSY
(PYY1286)
A3/5
A2/5
A5/5
A2/5
18
3.5 CD-R CORE PCB ASSY (3/5)
3/5
A

PDR-F10
17
A
B
C
D
5678
5678
NC
NC
NC
NC
NC
NC
NC
SERVO AMP
MULTI PLEXER
A1/5 A2/5 A4/5
A4/5
A1/5
3/5
A

PDR-F10
18
A
B
C
D
1234
1234
EFM ENCODER
4M DRAM
NC
A1/5
A5/5
A5/5 A1/5
(OP)
(OP)
23
3.6 CD-R CORE PCB ASSY (4/5)
4/5
A

PDR-F10
19
A
B
C
D
5678
5678
CD-R CORE PCB ASSY
(PYY1286)
A4/5
A3/5
A5/5
A2/5
A5/5
A2/5
A
2/5 A3/5
CN7705
(R)
(D)
(OP)
(D)
(OP)
(D)(D)
(R)
(R)
(R)
(D)
(D)
(D)
M
: AUDIO SIGNAL ROUTE (REC)
: AUDIO SIGNAL ROUTE (DIGITAL)
: AUDIO SIGNAL ROUTE (OPTICAL)
2221
20
19
24
4/5
A

PDR-F10
20
A
B
C
D
1234
1234
F rank (1%)
CD-R CORE PCB ASSY
(PYY1286)
A5/5
1/2
2/2
TRK, FCS, SLD & SPDL DRIVER
A3/5
A4/5
A2/5
MECHA PCB ASSY
(PWX1625)
B
PC651
NJL5809K-F1
CARRIAGE MOTOR
ASSY (SLIDER)
PEA1353
DC MOTOR ASSY
(SPINDLE)
PXM1044
J601
CN601
S601
08FM-1.0ST
CN452
Not used
Not used
R602
R651
240
PSG1014
27
25
26
3.7 CD-R CORE PCB ASSY (5/5) and MECHA PCB ASSY
B
5/5
A