Pioneer PDR-509 User manual

ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 1999
RRV2224
COMPACT DISC RECORDER
T – ZZE OCT. 1999 Printed in Japan
Model No. Order No. Remarks
PDR-509/KU/CA RRV2167
PDR-509 RRV2055 Service guide
¶This service manual should be used together with the following manual(s):
PDR-509
PDR-509-G
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
PDR-509 PDR-509-G
Type Power Requirement The voltage can be converted by
the following method.
SDBW ‡–– AC110V/120–127V/220–230V/240V With the voltage selector
SDBWL –– ‡AC110V/120–127V/220–230V/240V With the voltage selector

PDR-509, PDR-509-G
2
1. CONTRAST OF MISCELLANEOUS PARTS
Part No.
Remarks
PDR-509 PDR-509-G
KU/CA SDBW SDBWL
7CONTRAST TABLE
PDR-509/SDBW, PDR-509-G/SDBWL and PDR-509/KU/CA are constructed the same except for the following:
PCB ASSEMBLIES
NSP MAIN ASSY PWM2282 PWM2285 PWM2285
P6 - 2 AUDIO ASSY PWZ3996 PWZ3999 PWZ3999
P6 - 3 DIGITAL I/O ASSY PWZ4020 PWZ4023 PWZ4023
P7 - 3 OPERATING ASSY PWZ3977 PWZ3980 PWZ3980
P6 - 4 POWER SUPPLY ASSY PWZ4008 PWZ4011 PWZ4011
PACKING
P4 - 1 AC Power Cord ADG7021 ADG1127 ADG1127
P4 - 2 NSP Warranty Card ARY7023 ARY7025 Not used
P4 - 4 Operating Instructions (English) PRB1296 Not used Not used
P4 - 4 Operating Instructions Not used PRE1286 PRE1286
(English/Spanish/Trad-Chinese)
P4 - 9 Packing Case PHG2382 PHG2409 PHG2410
Caution 220-230V Not used PRM1064 PRM1064 No. 1
Optical Fiber Cable Not used ADE7024 ADE7024 No. 2
Power Plug Adapter Not used VKX1007 VKX1007 No. 3
EXTERIOR SECTION
P6 - 7 Power Transformer (T1) PTT1356 PTT1359 PTT1359
P6 -14 Bonnet PYY1147 PYY1147 REA1282
P6 -16 Rear Base PNA2525 PNA2528 PNA2539
P6 -19 Tray Panel PNW2932 PNW2932 PNW2933
P6 -20 Power Button RAC2207 RAC2207 RAC2205
P6 -27 Screw FBT40P080FZK FBT40P080FZK FBT40P080FNI
P6 -36 Disc Caution Label PRW1532 Not used Not used
Switch Not used RSB1028 RSB1028 No. 4
Ref.
No. Mark Symbol and Description
NOTES : ÷Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.
÷The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
÷Reference Nos. indicate the pages and Nos. in the service manual for the base model.
÷When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex. 1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by
J = 5%, and K = 10%).
560 Ω=56 ×101 =561................................................... RD1/4PU 561J
47k Ω=47 ×10 3=473 .................................................. RD1/4PU 473J
0.5 Ω=R50 ...................................................................... RN2H Â50K
1 Ω=1R0 ......................................................................... RS1P 1Â0K
Ex. 2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k Ω=562 ×10 1=5621 ........................................... RN1/4PC 5621F

PDR-509, PDR-509-G
3
7EXPLODED VIEWS
÷PACKING
÷EXTERIOR
Battery Cover
Remote Control Unit
Polyethylene bag Dry Cell Battey
(R6P, AA)
Audio Cable
AC Power Cord
No. 3
Warranty Card
(SDBW Type Only)
Operating Instructions
No. 1
No. 2
Polyethylene bag
Rear Panel
Screw
(BBZ30P080FZK)
No.4
Part No.
Remarks
PDR-509 PDR-509-G
KU/CA SDBW SDBWL
FRONT PANEL SECTION
P7 - 4 Front Panel PNW2928 PNW2950 PNW2951
P7 - 5 Display Window PAM1804 PAM1804 PAM1805
P7 - 7 REC Ring PNW2795 PNW2795 PNW2896
P7 - 8 REC Button PAC1876 PAC1876 PAC1921
P7 - 9 Manual Button L PAC1974 PAC1974 PAC1976
P7 -10 Manual Button R PAC1975 PAC1975 PAC1977
P7 -11 Mode Button PAC1873 PAC1873 PAC1919
P7 -12 Play Button RAC2204 RAC2204 PAC1850
P7 -13 Sub Panel PNW2797 PNW2797 PNW2889
P7 -15 Headphone Knob PAC1707 PAC1707 PAC1862
P7 -16 Name Plate PAM1776 PAM1776 PAM1779
P7 -17 VOL Knob L PAC1902 PAC1902 PAC1924
P7 -18 VOL Knob R PAC1903 PAC1903 PAC1925
P7 -19 JOG Knob RAC2210 RAC2210 RAC2209
P7 -22 Getter Label PRW1548 PRW1555 PRW1555
Ref.
No. Mark Symbol and Description
¶The numbers in the remarks column correspond to the numbers on the “EXPLODED VIEWS”.
¶For PCB ASSEMBLIES, Refer to “CONTRAST OF PCB ASSEMBLIES”, “2. SCHEMATIC DIAGRAM” and “3. PCB CONNECTION DIAGRAM”.

PDR-509, PDR-509-G
4
7CONTRAST OF PCB ASSEMBLIES
IC401 PCM1716E PE8001A
IC451 Not used PD0236AM
L451 CHIP SOLID INDUCTOR Not used OTL1040
C431, 432 CQMBA472J50 CQMBA152J50
C451 Not used CKSQYB104K25
C452 Not used PCH1142
(220µF/25V)
C453 Not used CKSQYB103K25
R454–R456 RS1/10S0R0J Not used
R457 RS1/10S473J Not used
Mark Symbol and Description Part No.
PWZ3996 PWZ3999 Remarks
AUDIO ASSY
PWZ3999 and PWZ3996 are constructed the same except for the following:
F
E
DIGITAL I/O ASSY
Although PWZ4023 and PWZ4020 are different in part number, they consist of the same components.
R706, R707 RS1/10S473J Not used
R721, R722 Not used RS1/10S473J
Mark Symbol and Description Part No.
PWZ3977 PWZ3980 Remarks
OPERATING ASSY
PWZ3980 and PWZ3977 are constructed the same except for the following:
F
I
CN1 1P AC INLET AKP1122 AKP7005
NSP J41 BOARD IN WIRE Not used DB715BB0 COLOR: VIOLET
NSP J42 BOARD IN WIRE Not used DB815BB0 COLOR: GLAY
NSP J43 BOARD IN WIRE Not used DB215BB0 COLOR: RED
NSP J44 BOARD IN WIRE Not used DB315BB0 COLOR: ORANGE
NSP J45 BOARD IN WIRE Not used DB415BB0 COLOR: YELLOW
Mark Symbol and Description Part No.
PWZ4008 PWZ4011 Remarks
POWER SUPPLY ASSY
PWZ4011 and PWZ4008 are constructed the same except for the following:
F
J

PDR-509, PDR-509-G
5
A
B
C
D
1234
1234
E1/2F
AUDIO ASSY (PWZ3999)
• D/A BLOCK
J651
H
CN801
CN802
E2/2
E2/2
E2/2
E2/2
E2/2
D/A CONVERTER
PE8001A
PCH1141
PCH1142
CN501
A4/5
PS80503
PS80503
PS80503
PS80503
PS80503
PS80503
PS80503
R2898
0
(R)
PS80503
1/2F
AUDIO ASSY (PWZ3999)
E
2. SCHEMATIC DIAGRAM
Note :When ordering service parts, be sure to refer to
"EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
2.1 AUDIO ASSY (1/2)
1/2F
E

PDR-509, PDR-509-G
6
A
B
C
D
1234
1234
F
I
CN701
CN805
E2/2
MODE CONTROLLER
SYSTEM RESET
R721
F
OPERATING ASSY (PWZ3980)
I
2.2 OPERATING ASSY

PDR-509, PDR-509-G
7
A
B
C
D
1234
1234
POWER SUPPLY ASSY (PWZ4011)
AC IN
CN1
AKP7005
POWER
10000pF
0.01
0.01
JF
POWER
TRANSFORMER
F
POWER SUPPLY ASSY (PWZ4011)
J
2.3 POWER SUPPLY ASSY
F
J

PDR-509, PDR-509-G
8
A
B
C
D
1234
1234
3.1 AUDIO, HEADPHONE and VR ASSYS
Q405-Q408
Q401 IC404
IC402
Q801
Q402
IC401
IC451
IC801
IC802
IC803
(PNP1474-A)
(PNP1474-A)
(PNP1474-A)
J31
CN501
A
CN301
A
SIDE A
AUDIO ASSY
F
E
HEADPHONE ASSY
F
F
VR ASSY
F
G
CN701
IF
JF
3. PCB CONNECTION DIAGRAM
F
EF
FF G

PDR-509, PDR-509-G
9
A
B
C
D
1234
1234
Q409 Q404
IC406
Q403
(PNP1474-A)
(PNP1474-A)
(PNP1474-A)
SIDE B VR ASSY
F
G
HEADPHONE ASSY
F
F
AUDIO ASSY
F
E
F
EF
FF G

PDR-509, PDR-509-G
10
A
B
C
D
1234
1234
Q705
IC701
IC702
OPERATING ASSY
F
I
OPERATING ASSY
F
I
CN805
EF
3.2 OPERATING ASSY
F
I

PDR-509, PDR-509-G
11
A
B
C
D
5678
5678
(PNP1474-A)
Q701-Q704
(PNP1474-A)
SIDE A
SIDE B
CN51
JF
F
I

PDR-509, PDR-509-G
12
A
B
C
D
1234
1234
3.3 POWER SUPPLY and REG ASSYS
(PNP1474-A)
IC33
IC31
IC35
IC32
IC36
IC1
IC25
IC23
IC22
IC24 IC21
CN901
A
T1
POWER
TRANSFORMER
AC IN
SIDE A
POWER SUPPLY ASSY
F
J
REG ASSY
F
K
CN402
EF
J701
IF
F
JF
K

PDR-509, PDR-509-G
13
A
B
C
D
1234
1234
(PNP1474-A)
SIDE B
REG ASSY
F
K
POWER SUPPLY ASSY
F
J
F
JF
K

PDR-509, PDR-509-G
14
A
B
C
D
1234
1234
3.4 DIGITAL I/O ASSY
150%
IC651 IC652
Q651
(PNP1474-A)
(PNP1474-A)
SIDE A
SIDE B
CN802
EF
DIGITAL I/O ASSY
F
H
DIGITAL I/O ASSY
F
H
F
H