Pioneer Xc-is22cd User manual

ORDER NO.

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER ELECTRONIC NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Allexandra Road, #04-01, Singapore 159936

PIONEER ELECTRONIC CORPORATION 2001

c

RRV2442

XC-IS22CD

1. SAFETY INFORMATION ....................................... 2

2. EXPLODED VIEWS AND PARTS LIST ................. 3

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 12

4. PCB CONNECTION DIAGRAM ........................... 32

5. PCB PARTS LIST ................................................ 44

6. ADJUSTMENT..................................................... 49

7. GENERAL INFORMATION .................................. 55

CONTENTS 7.1 DIAGNOSIS................................................... 55

7.1.1 SEQUENCE AFTER THE POWER ON .55

7.1.2 SINGLE OPERATION METHOD........... 56

7.1.3 TROUBLE SHOOTING .......................... 58

7.1.4 DISASSEMBLY ..................................... 59

7.2 PARTS .......................................................... 64

7.2.1 IC ........................................................... 64

8. PANEL FACILITIES AND SPECIFICATIONS....... 72

T – ZZY APR. 2001 Printed in Japan

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

CD TUNER DECK

Remarks

Type Model

XC-IS22CD Power Requirement

ZYXJ O DC power supply from other system

ZVXJ O DC power supply from other system

This product is a system(s) component.

This product does not function properly when independent; to avoid malfunctions, be sure

to connect it to the prescribed system component(s), otherwise damage may result.

CD TUNER DECK XC-IS22CD RRV2442 This service manual

STEREO POWER AMPLIFIER M-IS22 RRV2445

System

Component Remarks

ENHANCE BALANCE

TREBLE

BASS

CD

TUNER

TAPE

LINE1.2

F

RONT LOAD

I

NGTRAY

MECHANISMDECK

TAPE

OPEN/CLOSE

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OPEN/

STEREOCD TUNER DECK XC-IS22CD

CLOSE

LINE2IN OPTICAL DIGITAL OUT LINE2 OUT

DOLBYNR

ON/OFF(DEMO)

DOLBYB NR

SPEAKER SYSTEM S-IS22

S-IS22S

RRV2450

RRV2451

Service Manual

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XC-IS22CD

2

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual

do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been

trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may

void the warranty. If you are not qualified to perform the repair of this product properly and safely, you

should not risk trying to do so and refer the repair to a qualified service technician.

IMPORTANT

THIS PIONEER APPARATUS CONTAINS

LASER OF CLASS 1.

SERVICING OPERATION OF THE APPARATUS

SHOULD BE DONE BY A SPECIALLY

INSTRCUTED PERSON.

LASER DIODE CHARACTERISTICS

MAXIMUM OUTPUT POWER: 5 mW

WAVELENGTH: 708-785 nm

ZYXJ type Only

ZVXJ type Only

(Rear view)

LABEL CHECK

1. Laser Interlock Mechanism

The loading position detect switch (in CD mechanism

assembly) is set to "CLMP ON(CD CLOSE)" (ON:low

level,OFF:high level) position, the system control

IC(IC5501) get the "CLMP" signal, and hand the laser

"LDON" signal to IC1101.

Then a laser diode can be lighted except when the level of

signal CLMP is low.

The interlock also does not function in the test mode∗.

Laser diode oscillation will continue, if pin 1 of TA2150FN

(IC1101) on the CD ASSY is connected to GND, or pin 10

is connected to low level (ON), or else the terminals of

Q1101 are shorted to each other (fault condition).

2. When the cover is opened, close viewing of the objective

lens with the naked eye will cause exposure to a Class 1

laser beam.

∗: Refer to page 52.

Additional Laser Caution

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XC-IS22CD

2.1 PACKING

2. EXPLODED VIEWS and PARTS LIST

NOTES: •Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

•The mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

•Screws adjacent to mark on the product are used for disassembly.

(2) CONTRAST TABLE

XC-IS22CD/ZYXJ and ZVXJ are constructed the same except for the following:

Mark ZYXJ type ZVXJ type

2 Operating Instructions XRC3040 Not used

(Spanish/Portuguese/Swedish/Dutch)

3 Operating Instructions XRE3040 Not used

(English/French/German/Italian)

4 Operating Instructions Not used XRB3007

(English)

9 Power Cord Not used ADG1156

Part No. Remarks

Symbol and Description

No.

7

1

6

8

15

9

4

2

3

5

10

13

14

12

11

ZVXJ type Only

STANDBY

/ON

DIMMER

MUTE DISP

TUNER LINE1.2

123CLR

456>10

78910/0

SLEEP

PROGRAM

RANDOM REPEAT

MONO

SOUND MODE

VOL

(1) PACKING PARTS LIST

Mark No. Description Part No.

1 FM Antenna ADH7005

2 Operating Instructions See Contrast table (2)

(Spanish/Portuguese/Swedish/Dutch)

3 Operating Instructions See Contrast table (2)

(English/French/German/Italian)

4 Operating Instructions See Contrast table (2)

(English)

NSP 5 Warranty Card ARY7022

6 AM Loop Antenna ATB7009

7 Remote Control Unit XXD3034

NSP 8 Dry Cell Batteries(AA/R6) VEM-013

9 Power Cord See Contrast table (2)

NSP 10 Polyethylene Bag Z21-038

(0.03 x 230 x 340)

11 Protector L XHA3120

12 Protector R XHA3121

13 Packing Sheet AHG7053

14 Packing Case XHD3169

15 Battery Cover XZN3115

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XC-IS22CD

2.2 EXTERIOR

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42

Refer to "2.4, 2.5

DECK MECHANISM UNIT

(1/2 and 2/2)".

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5

XC-IS22CD

1 FM/AM TUNER MODULE AXQ7229

NSP 2 AF ASSY XWZ3406

NSP 3 IF ASSY XWZ3407

NSP 4 CD MOTOR ASSY XWZ3410

5 CD ASSY XWP3001

NSP 6 DECK ASSY XWX3037

7 13p F.F.C/30V 27p XDD3081

8•••••

9 Flexible Cable XDD3095

10 Connector Assy PG02KK-F15

11 Connector Assy 3p XDX3016

12 Deck Mechanism Unit AXA7075

13 CD Mecha KSM-900AAA

14 Slider Motor VXM1033

15 Rear Panel(Mtl) XNC3093

16 CD Door Lens XAK3188

17 Connector Ass'y PG02KK2F07

18 Float Spring ABH7170

NSP 19 Spacer AEB7092

20 Float Rubber AEB7129

21 Belt AEB7171

22 Cussion Rubber AEB7212

23 Shaft Holder (Pls) AMR7237

24 Gear B AMR7260

25 Gear A ANW7063

(1) EXTERIOR PARTS LIST

Mark No. Description Parts No.

(2) CONTRAST TABLE

XC-IS22CD/ZYXJ and ZVXJ are constructed the same except for the following:

Mark ZYXJ type ZVXJ type

40 Coution Label PRW1233 Not used

42 Coution Label VRW1094 PRW1018

NSP 44 Name Label XAL3074 XAL3073

Part No. Remarks

Symbol and Description

No.

26 Gear Pulley A ANW7066

27 Motor Pulley PNW1634

28 Play Button (Pls) XAD3097

29 Float Base CD (Pls) XMR3020

30 Jack Door(Pls) XAN3030

31 Rubber Sheet AEB1111

NSP 32 Chassis M(Mtl) XNA3007

33 LT Conductor M (Pls) XAK3217

34 Shaft Assy XXG3076

35 Jog Knob(Pls) XAA3018

36 Tray Cap (Pls) XAK3191

37 CD Door(Pls) XAN3029

38 Rear Cover (Pls) XMC3001

39 Pu Caution Label ARW7059

40 Caution Label See Contrast table (2)

NSP 41 Tray Seal RRW1162

42 Caution Label See Contrast table (2)

NSP 43 Label VRW1629

44 Name Label See Contrast table (2)

45 Screw M3 (Steel) XBA3005

46 Gear Holder (Pls) AMR7240

47 Screw BMZ30P060FZK

48 Screw BBZ30P080FMC

49 Screw Z39-019

50 Screw PMZ26P040FMC

51 Screw PPZ30P080FMC

52 Screw VPZ30P080FZK

53 Cord Clamper (steel) RNH-184

54 Screw BBZ30P080FZK

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XC-IS22CD

2.3 FRONT PANEL ASSY

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19

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XC-IS22CD

NSP 1 FRONT PANEL ASSY XWZ3408

NSP 2 F-TERMINAL ASSY XWZ3409

NSP 3 CD OPEN SW ASSY XWZ3411

NSP 4 CD CLOSE SW ASSY XWZ3412

NSP 5 LIGHT- L ASSY XWZ3413

NSP 6 LIGHT- R ASSY XWZ3414

NSP 7 MEDIA BLUE LED ASSY XWZ3415

8 LCD ASSY XAV3012

9 17p F.F.C/30V XDD3082

10 Func. Button L (Pls) XAD3080

11 Func. Button R (Pls) XAD3081

12 Side Button L (Pls) XAD3082

13 Side Button R (Pls) XAD3083

14 O/C Key(Pls) XAD3084

15 Frame L (Mtl) XNG3048

16 Frame R (Mtl) XNG3049

17 O/C Key Base (Pls) XAK3189

18 Display Window (Pls) XAK3190

19 PCB Holder(Pls) XMR3030

20 Lens M(Pls) XAK3192

21 Front Panel CD (Pls) XMB3044

22 Blind L(Pls) XMR3023

23 Blind R(Pls) XMR3025

24 R.C. Holder L (Pls) XMR3039

25 R.C. Holder R (Pls) XMR3040

26 LCD Cover (Pls) XAK3233

27 Rail R(Pls) XMR3024

28 Rail L(Pls) XMR3022

29 Ring Button (Pls) XAD3098

30 Cord Clamper (Steel) RNH-184

31 Screw With Washer ABA1005

32 Screw (P3 x 20) XBA3006

33 Screw IPZ30P100FMC

34 Screw VPZ30P080FZK

35 Connector Assy 12p XDX3014

36 Screw BPZ30P060FZK

37 Diffusion Sheet XAK3234

38 Lens Holder XMR3028

39 Sensor Cover XAK3270

40 Screw BBZ30P060FZK

÷FRONT PANEL ASSY PARTS LIST

Mark No. Description Parts No.

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8

XC-IS22CD

2.4 DECK MECHANISM UNIT (1/2)

Refer to "2.5 DECK MECHANISM UNIT (2/2)".

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TEL 13942296513 QQ 376315150 892498299

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XC-IS22CD

1 Screw FG114-14

2 Screw UG12H-15

3 Front BKT FC64K-11

4 Washer MJ112-22

5 SP Return FK34N-11

6 Plate Hold BLK F573-258

7 Holder CST BLK F527-078

8 LDG Base FD56R-12

9 Pulley FD56T-11

10 LDG Gear FD56U-11

11 Slider FD57E-11

12 LDG Belt FF19L-12

13 Switch UE15S-14

14 MTR Reel BLK F564-313

15 ...............

16 Screw UG12H-28

17 SP Clamper FK34M-11

18 Switch UE18P-21

÷DECK MECHANISM UNIT (1/2) PARTS LIST

Mark No. Description Parts No.

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XC-IS22CD

20

24 41

42

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2.5 DECK MECHANISM UNIT (2/2)

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11

XC-IS22CD

1 Screw KG194-36

2 Reel Feather FD57D-13

3 Screw UG11S-14

4 SP Reel(L) FK32U-12

5 SP Brake FK33B-13

6 SP Arm Play FK33P-11

7 SP Reel(R) FK32V-12

8 Spring Cassette FC65M-11

9 BKT MTR FC64M-12

10 Reel Base FD52W-12

11 Cam Gear FD52Y-23

12 Play Gear (A) FD53K-12

13 Arm Play FD53D-19

14 Plate Slide FC61L-19

15 PCB Control BLK F567-617

16 Chassis base BLK F612-231

17 Head Base FC61K-32

18 Roller Pinch BLK R F514-129

19 Roller Pinch BLK L F514-130

20 Assy F/W FR24S-21

21 Clutch Assy BLK F522-037

22 Clutch Assy BLK F522-048

23 Washer FJ111-13

24 F/R Pulley FD53F-15

25 Solenoid BLK F765-279

26 F/R Belt FF18W-12

27 Belt Main FF19H-11

28 Plate HD BLK F513-824

29 MTR MAIN BLK F525-321

30 Washer FJ111-30

31 Washer FJ111-35

32 Washer UJ16F-11

33 Lever Brake FD53P-17

34 FF Gear(A) FD53L-12

35 Cam SP FK32S-14

36 Screw UJ14A-12

37 Lever F/R FC62G-14

38 Plunger FL41S-21

39 Mecha-Cable WH65N-11

40 Spring HB FK32T- 31

41 Screw UG15V-13

42 Washer MJ112- 22

43 Spacer UJ15V- 13

÷DECK MECHANISM UNIT (2/2) PARTS

LIST

Mark No. Description Parts No.

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XC-IS22CD

12

A

B

C

D

1234

3. BLOCK DIAGRAM and SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

CN1201 CN5505

CN5504

CN52

(TX) (TX)

(D)

(D)(D)

(CD)

(CD) (CD)

CN3004

CN5501

CN5502 CN3003

CN5503

DECK ASSY

E

IF ASSY

B

CD ASSY

F

FRONT PANEL

ASSY

I

SIGNAL ROUTE

: PB SIGNAL

: RECORDING SIGNAL

(D)

(PB)

(REC)

: AUDIO SIGNAL (TUNER)

(CD)

(TX)

: CD SIGNAL

(L1)

(L2)

: LINE 1 SIGNAL

: LINE 2 SIGNAL

: LINE OUT 1 SIGNAL

(LO2)

(LO1)

: LINE OUT 2 SIGNAL

: DIGITAL SIGNAL ROUTE

: AUDIO SIGNAL ROUTE

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http://www.xiaoyu163.com

XC-IS22CD

13

A

B

C

D

5678

AF ASSY

C

M-IS22CD

(STEREO POWER AMPLIER)

CN3332CN3001

JA7105 JA3333

CN103

CN3005

CN3104

(TX)

(LO1)

(L2)

(L2) (L2)

(LO2)

(LO1)

(REC)

(D)

(D)(D)

(CD)

(D)

(L2)

(L1)

HP ASSY

BLED ASSY

POWER SUPPLY

ASSY

F-TERMINAL

ASSY

H

(PB)

w

.

x

i

a

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y

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1

6

3

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3

7

6

3

1

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1

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0

9

2

8

9

4

2

9

8

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1

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9

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2

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TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

XC-IS22CD

14

A

B

C

D

1234

CN1201

CN1302

CN2202

CN2701

CN2301CN2302CN2603

J2201

CN3006

CN3005

CN103

CN101 CN3008

CN8001

CN3001

CN3004

CN3003

CN5502

CN11

CN1301 CN1101

CN5501

AF ASSY

(XWZ3406)

C

DECK ASSY

(XWX3037)

E

CD ASSY

(XWP3001)

CD MECHA ASSY

(KSM-900AAA)

CD MOTOR ASSY

(XWZ3410)

G

D

F-TERMINAL ASSY

(XWZ3409)

MEDIA BLUE

LED ASSY

(XWZ3415)

H

CN5505

1/2

F

- 2/2

3.2 OVERALL CONNECTION DIAGRAM

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2

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9

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0

5

1

5

1

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6

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3

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TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

XC-IS22CD

15

A

B

C

D

5678

CN51

CN52

CN5504

CN50

CN5509

CN5503

M-IS22

(STEREO POWER AMPLIFIER)

Service Manual

order no. RRV2445

CN5507CN5506

J50

J54

J55

J51

POWER SUPPLY ASSY

BLUE LED

ASSY

H.P. ASSY

CN3002

CN3102

CN3105

CN3104 CN3106

J3004

CN3103CN3331 J3001

CN3332

CN3303

CN3008

J3001

IF ASSY

(XWZ3407)

B

FM/AM TUNER

MODULE

(AXQ7229)

A

LIGHT-L ASSY

(XWZ3413)

LIGHT-R ASSY

(XWZ3414)

CD OPEN SW

ASSY

(XWZ3411)

CD CLOSE

SW ASSY

(XWZ3412)

K

L

M

J

FRONT PANEL ASSY

(XWZ3408)

I

CN201

LCD ASSY

CN49

MAIN AMP ASSY

SECONDARY

ASSY

AMP ASSY

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

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3

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6

3

1

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1

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0

9

2

8

9

4

2

9

8

T

E

L

1

3

9

4

2

9

6

5

1

3

9

2

8

9

4

2

9

8

0

5

1

5

1

3

6

7

3

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TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

XC-IS22CD

16

A

B

C

D

1234

3.3 FM/AM TUNER MODULE

A

FM FRONT END

MW RF TUNING BLOCK

FM/AM TUNER MODULE (AXQ7229)

A

OSC : 981 - 2052kHz 9k step

(AM)

(AM) (AM) (AM)

(FM)

(FM) (FM)

(FM)

(FM) (FM)

(FM)

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3

7

6

3

1

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1

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0

9

2

8

9

4

2

9

8

T

E

L

1

3

9

4

2

9

6

5

1

3

9

2

8

9

4

2

9

8

0

5

1

5

1

3

6

7

3

Q

TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

XC-IS22CD

17

A

B

C

D

5678

CN5503

L201

ATE7003

CN201

B

: AUDIO SIGNAL ROUTE (TUNER)

(TX)

: AM SIGNAL ROUTE

(AM)

: FM SIGNAL ROUTE

(FM)

(AM)

(FM)

(AM) (AM)

(AM)

(FM)

(AM)

(FM)

(TX)

(TX) (TX)

(TX)

(FM)

: The power supply is shown with the marked box.

A

w

.

x

i

a

o

y

u

1

6

3

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c

o

m

Q

3

7

6

3

1

5

1

5

0

9

2

8

9

4

2

9

8

T

E

L

1

3

9

4

2

9

6

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1

3

9

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2

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0

5

1

5

1

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3

Q

TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

XC-IS22CD

18

A

B

C

D

1234

3.4 IF ASSY

B

IF ASSY

(XWZ3407)

B

I

CN52

SIGNAL ROUTE

: CD AUDIO SIGNAL ROUTE

: AUDIO SIGNAL ROUTE (TUNER)

: DIGITAL SIGNAL ROUTE

(TX)

(CD)

CN5504

C

CN3003

C

CN3004

A

CN201

CN5502

CN5501

CN5503

(TX)

(CD)

(D)

(D)(D)

(D)

w

.

x

i

a

o

y

u

1

6

3

.

c

o

m

Q

3

7

6

3

1

5

1

5

0

9

2

8

9

4

2

9

8

T

E

L

1

3

9

4

2

9

6

5

1

3

9

2

8

9

4

2

9

8

0

5

1

5

1

3

6

7

3

Q

TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

XC-IS22CD

19

A

B

C

D

5678

B

: The power supply is shown with the marked box.

CN1201

E

CN2202

To. Option Deck

CN5507

CN5506

CN5505

CN5511

CN5509

(CD) (CD)

(CD)

(D)

(D)(D)

(D)

1/2

F

w

.

x

i

a

o

y

u

1

6

3

.

c

o

m

Q

3

7

6

3

1

5

1

5

0

9

2

8

9

4

2

9

8

T

E

L

1

3

9

4

2

9

6

5

1

3

9

2

8

9

4

2

9

8

0

5

1

5

1

3

6

7

3

Q

TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

XC-IS22CD

20

A

B

C

D

1234

3.5 AF and MIDIA BLUE LED ASSYS

CD

BCN5501

CN3004

EJ2201

CN3006

CN101

MEDIA BLUE LED ASSY

(XWZ3415)

CN3008

CN8001

(TX)

(PB) (PB)

(REC)

(CD) (CD) (CD)

(D)

(L1)

(MO)

(LO2)(LO2)

(L2)

(MO)

(LO1) (LO1)

(LO1)

(L1)

D

w

.

x

i

a

o

y

u

1

6

3

.

c

o

m

Q

3

7

6

3

1

5

1

5

0

9

2

8

9

4

2

9

8

T

E

L

1

3

9

4

2

9

6

5

1

3

9

2

8

9

4

2

9

8

0

5

1

5

1

3

6

7

3

Q

TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

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