Pioneer XV-DV1000 User manual
ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2002
XV-DV1000
RRV2672
DVD/CD TUNER
XV-DV1000
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
This product is a system(s) component.
This product does not function properly when independent ; to avoid malfunctions, be
sure to connect it to the prescribed system component(s), otherwise damage may result.
Please connect it to the POWERED SUBWOOFER S-DV1000SW, for adjustment and oper-
ation inspection.
Model Type Power Requirement Regional restriction
codes (Region No.) Remarks
XV-DV1000 ZUCXJ DC power supplied from other system component 1
XV-DV1000 ZVYXJ DC power supplied from other system component 2
Component System Service Manual Remarks
DVD/CD TUNER XV-DV1000 RRV2672 This Manual
POWERED SUBWOOFER S-DV1000SW RRV2692
SPEAKER SYSTEM S-DV1000ST RRV2697
For details, refer to "Important symbols for good services".
T-ZZK OCT. 2002 printed in Japan
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURN-
ING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement parts which have these
special safety characteristics are identified in this
Service Manual.
Electrical components having such features are
identified by marking with a on the schematics and
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER
Service Manual. A subscription to, or additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Device
under
test
Leakage
current
tester
Earth
ground
Reading should
not be above
0.5 mA
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
AC Leakage Test
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TEL 13942296513 QQ 376315150 892498299
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WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
FOR CD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 780 nm
Additional Laser Caution
∗: See page 91.
1. Laser Interlock Mechanism
•Loading switch (S101 on the LOAB Assy) is used for interlock
mechanism of the laser.
When this switch turned ON in SW2 (XCLOSE) side (OPEN signal is
0V and XCLOSE signal is 3.5V), a laser becomes the status which
can completely oscillation.
Furthermore, the laser completely oscillates in the disc judgment and
disc playback.
When player is power ON state and laser diode is not completely
oscillating, 780nm laser diode is always oscillating by half power.
•Laser diode is driving with Q101 (650nm LD) and Q102 (780nm LD)
on the DVDM Assy.
Therefore, when short-circuit between the emitter and collector of
these transistors or the base voltage is supplied for transistors turn
on, the laser oscillates. (failure mode)
•In the test mode ∗, there is the mode that the laser oscillates except
for the disc judgment and playback. LD ON mode in the test mode
oscillates with the laser forcibly.
The interlock mechanism mentioned above becomes invalid in this
mode.
2. When the cover is open, close viewing through the objective lens with
the naked eye will cause exposure to the laser beam.
LABEL CHECK
Name Lavel
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
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[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
Disc / Content Format Play-
back Compatibility
General Disc Compatibility
•This player was designed and engi-
neered to be compatible with software
bearing one or more of the following
logos.
DVD-Video DVD-R DVD-RWDVD-Audio
Video CD
Super Audio CDSuper VCD
Audio CD CD-R CD-RW
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
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CONTENTS
SAFETY INFORMATION.......................................................................................................................................................2
1. SPECIFICATIONS..............................................................................................................................................................6
2. EXPLODED VIEWS AND PARTS LIST..............................................................................................................................8
2.1 PACKING .....................................................................................................................................................................8
2.2 EXTERIOR SECTION ...............................................................................................................................................10
2.3 FRONT PANEL SECTION.........................................................................................................................................12
2.4 LOADING MECHA ASSY..........................................................................................................................................14
2.5 TRAVERSE MECHANISM ASSY-S ...........................................................................................................................16
2.6 DISPLAY UNIT ..........................................................................................................................................................17
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ...........................................................................................................18
3.1 DVD and Video Section BLOCK DIAGRAM ..............................................................................................................18
3.2 DSP and Control Section BLOCK DIAGRAM............................................................................................................20
3.3 Power Supply Section BLOCK DIAGRAM.................................................................................................................22
3.4 LOAB ASSY and OVERALL WIRING DIAGRAM ......................................................................................................24
3.5 DVDM ASSY (1/4) .....................................................................................................................................................26
3.6 DVDM ASSY (2/4) .....................................................................................................................................................28
3.7 DVDM ASSY (3/4) .....................................................................................................................................................30
3.8 DVDM ASSY (4/4) .....................................................................................................................................................32
3.9 SACDB ASSY............................................................................................................................................................34
3.10 VIDEO (1/2) and REG ASSYS.................................................................................................................................36
3.11 VIDEO (2/2) and COMPONENT ASSYS.................................................................................................................38
3.12 IF ASSY...................................................................................................................................................................40
3.13 FM/AM TUNER MODULE (AXQ7228).....................................................................................................................42
3.14 FM/AM TUNER MODULE (AXQ7229).....................................................................................................................44
3.15 DSP ASSY...............................................................................................................................................................46
3.16 DSP TRADE and CONTROL (1/4) ASSYS .............................................................................................................48
3.17 CONTROL ASSY (2/4) ............................................................................................................................................50
3.18 CONTROL ASSY (3/4) ............................................................................................................................................52
3.19 CONT.(4/4), STBY KEY, D.SW2, KEY L, TIMER LED, KEY R, O/C KEY, MOTOR, D.SW, and HP ASSYS
..............
54
3.20 OEL CONT and OEL JACK ASSYS ........................................................................................................................56
3.21 WAVEFORMS..........................................................................................................................................................58
4. PCB CONNECTION DIAGRAM .......................................................................................................................................59
4.1 LOAB ASSY...............................................................................................................................................................59
4.2 DVDM ASSY..............................................................................................................................................................60
4.3 SACDB ASSY............................................................................................................................................................62
4.4 FM/AM TUNER MODULE..........................................................................................................................................63
4.5 VIDEO, REG and COMPONENT ASSYS..................................................................................................................64
4.6 IF ASSY.....................................................................................................................................................................68
4.7 DSP ASSY.................................................................................................................................................................70
4.8 DSP TRADE ASSY....................................................................................................................................................71
4.9 CONTROL, MOTOR, DOOR SW and HP ASSYS.....................................................................................................72
4.10 STBY KEY, DOOR SW2, KEY L, TIMER LED, KEY R and O/C KEY ASSYS.........................................................76
4.11 OEL CONT and OEL JACK ASSYS ........................................................................................................................78
5. PCB PARTS LIST.............................................................................................................................................................79
6. ADJUSTMENT .................................................................................................................................................................89
6.1 DVD SECTION ADJUSTMENT .................................................................................................................................89
6.1.1 Adjustment Items and Location ..............................................................................................................................89
6.1.2 Jigs and Measuring Instruments.............................................................................................................................89
6.1.3 Necessary Adjustment Points.................................................................................................................................90
6.1.4 Test Mode ...............................................................................................................................................................91
6.1.5 Mechanism Adjustment ..........................................................................................................................................92
6.2 TUNER SECTION ADJUSTMENT ............................................................................................................................95
7. GENERAL INFORMATION ..............................................................................................................................................96
7.1 DIAGNOSIS...............................................................................................................................................................96
7.1.1 ID NUMBER AND ID DATA SETTING ....................................................................................................................96
7.1.2 SELF-DIAGNOSIS FUNCTION OF PICKUP DETECTIVE ....................................................................................98
7.1.3 TEST MODE SCREEN DISPLAY ...........................................................................................................................99
7.1.4 SELF-DIAGNOSIS FUNCTION ............................................................................................................................101
7.1.5 FUNCTION SPECIFICATION OF THE SERVICE MODE.....................................................................................102
7.1.6 ERROR DISPLAY.................................................................................................................................................103
7.1.7 TEST POINTS LOCATION AND WAVEFORMS...................................................................................................106
7.1.8 TROUBLE SHOOTING.........................................................................................................................................108
7.1.9 SERVICE TEST MODE ........................................................................................................................................109
7.1.10 STANDBY ON TIMING WAVEFORM..................................................................................................................110
7.1.11 SINGLE OPERATION METHOD ........................................................................................................................111
7.1.12 DISASSEMBLY...................................................................................................................................................112
7.2 IC .............................................................................................................................................................................121
7.3 CLEANING ..............................................................................................................................................................160
8. PANEL FACILITIES ........................................................................................................................................................161
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TEL 13942296513 QQ 376315150 892498299
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1. SPECIFICATIONS
Amplifier Section
Continuous Power (RMS)..............................75 W / channel
(1 kHz, THD 10%, 6 W)
Disc section
Digital audio
characteristics..................................DVD fs: 192 kHz, 24-bit
Type..............................DVD system, Video CD system and
Compact Disc digital audio system
Frequency response
48 kHz sampling.........................................4 Hz −22 kHz
96 kHz sampling.........................................4 Hz −44 kHz
192 kHz sampling.......................................4 Hz −88 kHz
S/N ratio......................................................................110 dB
Dynamic range..............................................................98 dB
Total harmonic distortion...........................................0.004 %
Wow and Flutter...................................Limit of measurement
(±0.001 % W.PEAK) or less (EIAJ)
FM tuner section
Frequency Range...........................................87.5 - 108MHz
Antenna......................................................75 Ω, unbalanced
AM tuner section
FrequencyRange
With 9 kHz step...............................531 kHz to 1,602 kHz
With 10 kHz step.............................530 kHz to 1,700 kHz
•Frequency step options available with U.S. model only
Antenna............................................................Loop antenna
Miscellaneous
Power Requirements
European model........................220 −230 V / 50 −60 Hz
North American model.................................120 V / 60 Hz
Power Consumption
European model.....................................................176 W
North American model............................................180 W
Power Consumption in standby mode..........................0.4 W
Dimensions:
DVD/CD Tuner.................380 (W) x 71 (H) x 299 (D) mm
15.5 (W) x 2.9 (H) x 12.2 (D) in.
Display Unit........................220 (W) x 61 (H) x 35 (D) mm
Weight:
DVD/CD Tuner...........................................4.1 kg (6.8 lb.)
Display Unit..............................................0.22 kg (0.4 lb.)
Accessories
Operating Instructions..........................................................1
Setup guide..........................................................................1
Display unit...........................................................................1
Remote control unit .............................................................1
Power cord...........................................................................1
Video Cord...........................................................................1
Display cable (gray plugs)....................................................1
Control cable (blue plugs)....................................................1
Control cable (black plugs)...................................................1
FM antenna..........................................................................1
AM loop antenna..................................................................1
Dry cell batteries (AA/R6).....................................................2
Allen key wrench..................................................................1
Side panel replacement screws...........................................4
Speaker cords (15ft. / 5 m)...................................................3
Speaker cords (30 ft. / 10 m)................................................2
Sheet of small non-slip pads..............................................20
Sheet of large non-slip pads................................................4
Subwoofer isolation feet (European model)........................4
Warranty Card......................................................................1
Note :
•The specifications and design of this product are subject
to change without notice, due to improvement.
•Manufactured under license from Dolby Laboratories.
“Dolby”and the double-D symbol are trademarks of
Dolby Laboratories.
•“DTS”is a registered trademark of
DigitalTheater Systems, Inc.
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TEL 13942296513 QQ 376315150 892498299
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accessories
Remote control unit
ST+
TUNE+
ENTE
R
TUNE
–
MASTER
VOLUME
ST–
STANDBY/O
N
CD
TR
AY
OPEN CLOSE DOOR
OPEN CLO
SE
DVDFM
/AM TV VIDEO
V1/V2/V3
0
1
4
4
¡
8
3
7
0
DVDMENURETURN
SOUND
TV CONTRO
L
PV OL
INPU
T
MUTE
PROG
RAM REPEAT RANDOM
AUT
O
ROOMSETU
P
TESTTONE
123
DVD SYSTE
M
CHLEVE
LT CPMENU SYSME
NU
DIMMER DVDDISP SYS DISP
SETUP
SURROUND
ANGLE
AUDIOS UBTITLE
ZOOM
ADV
ANCED
45 6
789
0
LANGUAG
E
MAIN
AX0000
SUB
PCM
TELETEXTON/OFF
TIMER
(CLOCKADJ)
FOLDER–
CLR ENTE
R
/
–– –FOLDER+
Dry cell batteries
(sizeAA/R6P)x2
Display unit(AXX7142) AM loop antenna FM antenna
Control cable A Control cable B Display cable Video cord
Gray
Yellow plugs
Blue plugs
Power cord
Speaker cords
5 mx3 (for center,front L-R speakers)
Operating instructions / Warranty
Non-slip padsx20
10 mx2 (for rear L-R speakers)
Black plugs
Non-slip pads
(subwoofer) x4
European model only:
Isolation feetx4
Allen key wrench
&4 screws
(ATB7009) (KUCXJI : ADH7007)
(MYXJI, NVXJI : ADH7010)
(KUCXJI : ADG7022)
(MYXJI : ADG1154)
(NVXJI : ADG1156)
(VDE1024)(ADE7077)(ADE7079)(ADE7064)
(SDS1115) (SDS1116) (SDS1117)
(SDS1118) (SDS1119)
(SEC1635)
(SXK1049)
(SEC1563)
(AEF7007)
(ABA7089)
(KUCXJI : AXD7340)
(MYXJI, NVXJI : AXD7339)
This product's instructions are contained within the instruction manual of the related
system component(s).
The manual is packed with those component(s).
This product's accessories etc. are packed with its related component(s).
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
NOTES:
7
1
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4
2
(1/2)
2
(2/2)
6
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TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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PACKING parts List
(2) CONTRAST TABLE
XV-DV1000/ZUCXJ and ZVYXJ are constructed the same except for the following :
Mark No. Description Part No.
1 Front Pad AHA7393
2 Rear Pad AHA7394
3 Spacer AHB7066
4 Packing Case See Contrast table (2)
5 Packing Sheet AHG7015
6 Packing Sheet AHG7073
NSP 7 Warranty Card See Contrast table (2)
Mark No. Description Part No.
Mark NO Symbol and Description XV-DV1000/
ZUCXJ
XV-DV1000/
ZVYXJ
4 Packing Case AHD8095 AHD8094
NSP 7 Warranty Card EL ARY7007 Not used
NSP 7 Warranty Card Not used ARY7022
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9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
XV-DV1000
10
1234
1234
C
D
F
A
B
E
2.2 EXTERIOR SECTION
S
D
C
TBA
AZ
Z
B
D
H
W
G
F
U
E
T
U
H
W
J
Q
K
R
C
S
I
J
R
L
I
G
F
P
O
N
V
M
L
E
O
P
N
M
Q
K
V
D
G
K
H
J
E
F
I
B
L
Q
C
Refer to
"2.4 LOADING MECHA ASSY".
13
21
27 57
55
17
18
25
14
48
39
40
32
31
32
54
45
44
11
33
29
26
51 49 59
50 43
42
24
35
4
6
9
5
34
37
23
38
46
53
XV-DV1000/ZUCXJ Only
58
52
47
(1/2)
47
(2/2)
12
41
20
30
15
2
19
7
36
56
3
8
XV-DV1000/
ZUCXJ
Only
10
16
22
1
28
Refer to
"2.3 FRONT PANEL SECTION". 63
62
61
61
CONTACT SIDE
NON-CONTACT
SIDE
58
57
55
55
59
57
57
57
57
57
57 57
57
57
57 57
57
57
57 57
57
57
57
55
55
55
55 60 55
55
55
55
55
55
55
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
XV-DV1000 11
5678
5678
C
D
F
A
B
E
EXTERIOR SECTION parts List
(2) CONTRAST TABLE
XV-DV1000/ZUCXJ and ZVYXJ are constructed the same except for the following :
Mark No. Description Part No.
1 DVDM Assy AWX8156
2 SACDB Assy AWX8157
3 DSP Assy AWX8188
4 DSP TRADE Assy AWU7981
5 CONTROL Assy See Contrast table (2)
6 VIDEO Assy See Contrast table (2)
7 REG Assy AWU8046
8 COMPONENT Assy See Contrast table (2)
9 IF Assy AWU7987
10 STBY KEY Assy AWU7992
11 O/C KEY Assy AWU7993
12 FM/AM TUNER Module See Contrast table (2)
NSP 13 LOADING MECHA Assy VWT1188
14 20P FFC/30V ADD7383
15 40P FFC/30V ADD7384
16 07P FFC/30V ADD7385
17 30P FFC/30V ADD7386
18 21P FFC/30V ADD7387
19 21P FFC/30V ADD7388
20 13P FFC/30V ADD7391
21 Connector Assy PG05KK-G15
22 Connector Assy PG13KK-G25
23 Connector Assy PG14KK-G17
24 DC FAN Motor AXM7024
25 Ferrite Core ATH7009
26 Earth Spring ABH7223
27 Adapter 12 L ANW7231
28 Adapter 12 R ANW7245
29 Bottom Plate ANA7143
30 Rear Panel See Contrast table (2)
31 Bottom Base AMA7027
32 Leg AEB7090
NSP 33 PC Support VEC1749
34 MSPLS Support AEC7450
35 DSP Angle ANG7436
36 Rubber Bushing AEB7291
37 FFC Barrier AEC7451
NSP 38 PCB Spacer (3X6) AEC7156
39 Angle L ANG7434
40 Angle R ANG7435
41 Leg AEB7197
42 FAN Barrier AEC7452
43 Push Rivet AEC7025
44 Tray Cap AAK8052
45 DVD-A/V Plate VAM1118
46 Top Panel ANE7301
47 Top Button Assy AXG7166
48 Side Panel L See Contrast table (2)
49 Side Panel R See Contrast table (2)
50 Side Sheet L AWL7062
51 Side Sheet R AWL7063
52 Label VRW1872
53 65 Label See Contrast table (2)
NSP 54 Name Label See Contrast table (2)
55 Screw BPZ30P080FZK
56 Screw (3*11.5) ABA7071
57 Screw BBZ30P080FMC
58 Screw A ABA7088
59 Screw C ABA7091
60 Screw PSC30P080FNI
61 FAN Spaser AEB7293
NSP 62 ID Label VRW1877
NSP 63 Label VRW1629
Mark No. Description Part No.
Mark NO Symbol and Description XV-DV1000/
ZUCXJ
XV-DV1000/
ZVYXJ
5 CONTROL Assy AWU7982 AWU7979
6 VIDEO Assy AWU7983 AWU7980
8 COMPONENT Assy AWU7984 Not used
12 FM/AM TUNER Module AXQ7228 AXQ7229
30 Rear Panel ANC8110 ANC8093
48 Side Panel L AAK8081 AAK8050
49 Side Panel R AAK8082 AAK8051
53 65 Label ARW7050 Not used
NSP 54 Name Label AAK7295 AAK7294
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
XV-DV1000
12
1234
1234
C
D
F
A
B
E
2.3 FRONT PANEL SECTION
A
A
T
P
O
N
M
R
S
38
32
12
18
25
26
14
CONTACT SIDE
NON-CONTACT
SIDE
14
18
1
9
18
18
42
42
39
42 39
Refer to
"Cable Styling in Main Unit Assembly"
of "7.1.12 DISASSEMBLY"
43 41
42
42
42
13
33
34
35
36
42
42
40
28
17
21
23
11
4
6
7
5
2
8
41
41
24
20
30
10
31
29
29
41
41
15
41
41
41
19
(2/2)
37
(4/4)
37
(1/4)
37
(3/4)
37
(2/4)
19
(1/2)
27
22
16
41
3
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
XV-DV1000 13
5678
5678
C
D
F
A
B
E
FRONT PANEL SECTION parts List
(2) CONTRAST TABLE
XV-DV1000/ZUCXJ and ZVYXJ are constructed the same except for the following :
Mark No. Description Part No.
1 HP Assy AWU7988
2 KEY L Assy AWU7989
3 DOOR SW2 Assy AWU7990
4 KEY R Assy AWU7991
5 TIMER LED Assy AWU7994
6 MOTOR Assy AWU7995
7 DOOR SW Assy AWU7996
8 07P FFC/30V ADD7389
9 Connector Assy 5P ADE7089
10 Slider Motor VXM1033
11 Ferrite Core ATH7010
12 Door Cover ANG7437
13 Reflector Sheet AAK8073
14 Door Spring ABH7224
15 Spring AL ABH7225
16 Spring AR ABH7226
17 Belt AEB7171
18 Cushion AEB7292
19 Gear Holder L AMR7427
20 Gear Holder R AMR7428
21 Cam Gear L AMR7429
22 Cam Gear R AMR7430
23 Cam L AMR7431
24 Cam R AMR7432
25 Arm L ANG7421
26 Arm R ANG7422
27 Gear A ANW7063
28 Gear Pulley A ANW7066
29 Gear B ANW7250
30 Shaft Assy AXG7161
31 Motor Pulley PNW1634
32 Door Escutcheon AAK8046
33 DVD Lens AAK8048
34 STBY Lens AAK8049
35 Front Panel AMB7821
36 Front Panel See Contrast table (2)
37 Front Button Assy AXG7167
38 Door Assy See Contrast table (2)
NSP 39 Binder (BK-1) ZCA-BK1
40 Screw PMZ26P040FMC
41 Screw Z39-019
42 Screw BPZ30P080FZK
43 Screw With Washer ABA1005
Mark No. Description Part No.
Mark NO Symbol and Description XV-DV1000/
ZUCXJ
XV-DV1000/
ZVYXJ
36 Front Panel ANB7304 ANB7293
38 Door Assy AXG7178 AXG7168
Shaft bearing
Axis of rotation for Cam Gear R,
Boss for sliding gutter of Cam R
Gear Pulley A
Cam
Gear L
Cam L
Shaft
Gear Holder L
Gear Holder R
Synchro Gear
Axis of rotation for Gear A and Gear B
Sliding part of Cam R and Arm R
Axis of rotation for Gear Pulley A
Front Panel
Synchro Gear Lubricating Oil
GYA1001
Lubricating Oil
GYA1001
Lubricating Oil
GYA1001
Application of Lubricant
Lubricating Oil
GYA1001
Lubricating Oil
GYA1001
Axis of rotation for Cam Gear L,
Boss for sliding gutter of Cam L
Lubricating Oil
GYA1001
Sliding part of
Cam L and Arm L
Lubricating Oil
GYA1001
Cam
Gear R
Cam R
Shaft bearing
Lubricating Oil
GYA1001
w
w
w
.
x
i
a
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y
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1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
XV-DV1000
14
1234
1234
C
D
F
A
B
E
2.4 LOADING MECHA ASSY
LOADING MECHA ASSY parts List
A
A
To DVDM
CN101 (pickup)
To DVDM
CN104 (stepping)
To DVDM
CN105 (spindle)
2
3
5
4
12
23
13
17
21
16
22
15
14
22
22
22
20
18
19
91
7
11
10
6
8
8
8
8
22
A
Refer to
"2.5 TRAVERSE MECHANISM
ASSY-S".
Lubricating Oil
GYA1001
Daifree
GEM1036
Refer to
" Application of Lubricant".
Note :
Lubricating Oil
GYA1001
Mark No. Description Part No.
NSP 1 LOAB Assy VWG2279
2 Traverse Mechanism Assy-S VXX2782
3 Loading Motor Assy VXX2505
4 Motor Pulley PNW1634
5 Carriage DC Motor / 0.3W PXM1027
6 Flexible Cable (26P) VDA1864
7 Connector Assy 2P VKP2253
8 Floating Rubber VEB1327
9 Belt VEB1330
10 Stabilizer VNE2253
11 Loading Base VNL1917
12 Float Base DVD VNL1918
13 Drive Cam VNL1919
14 Gear Pulley VNL1921
15 Loading Gear VNL1922
16 Drive Gear VNL1923
17 SW Lever VNL1925
18 Clamper Plate VNE2251
19 Bridge VNE2252
20 Clamper VNL1924
21 Screw JGZ17P028FMC
22 Screw Z39-019
23 Tray VNL1920
Mark No. Description Part No.
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
XV-DV1000 15
5678
5678
C
D
F
A
B
E
Application of Lubricant
No. 11
Loading Base
Lubricating Oil
GYA1001
Around the shaft
Concave of unevenness
Concave of unevenness
Concave of unevenness
No. 13
Drive Cam
No. 13
Drive Cam
No. 23
Tray No. 23
Tray
Top View
Rear View Top View
Bottom View
Daifree
GEM1036
Daifree
GEM1036
Daifree
GEM1036
Daifree
GEM1036
Daifree
GEM1036
Side of the rib
Inner side of a ditch
Inner side of a ditch
Lubricating Oil
GYA1001
Lubricating Oil
GYA1001
Inner side of a ditch
Lubricating Oil
GYA1001
Lubricating Oil
GYA1001
Lubricating Oil
GYA1001
w
w
w
.
x
i
a
o
y
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1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
XV-DV1000
16
1234
1234
C
D
F
A
B
E
2.5 TRAVERSE MECHANISM ASSY-S
TRAVERSE MECHANISM ASSY-S parts List
To DVDM
CN101
To DVDM
CN104
To DVDM
CN105
CONTACT SIDE
NON-CONTACT
SIDE
4 (Adjustment Screw)
Screw Tight
GYL1001
Silicone Adhesive
GEM1037
17 (Torque : 0.12 ±0.01 N•m)
Silicone Adhesive
GEM1037
17 (Torque : 0.12 ±0.01 N•m)
Silicone Adhesive
GEM1037
17 (Torque : 0.12 ±0.01 N•m)
12
83
7
1
18
16
19
18
10
13
18
10
6
5
5
11
15
14 9
16
2
Mark No. Description Part No.
1 Spindle Motor VXM1088
2 Stepping Motor VXM1090
>
3 Pickup Assy-S OXX8003
4 Skew Screw VBA1080
5 Skew Spring VBH1335
6 Guide Bar VLL1514
7 Sub Guide Bar VLL1515
8 Hold Spring VNC1017
9 Joint Spring VNC1019
10 Support Spring VNC1020
NSP 11 Mechanism Chassis VNE2248
12 Slider VNL1811
13 Spacer VNL1913
14 Joint VNL1914
15 FFC Holder VNL1915
16 Screw BBZ20P050FZK
17 Tapping Screw OBA8009
18 Screw PMA26P100FMC
19 Damper Sheet VEB1335
Mark No. Description Part No.
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
XV-DV1000 17
5678
5678
C
D
F
A
B
E
2.6 DISPLAY UNIT
DISPLAY UNIT parts List
U
V
89
10
3
17
5
5
12 12 13
11
12
6
4
2
CONTACT SIDE
NON-CONTACT
SIDE
Mark No. Description Part No.
1 OEL CONT Assy AWU7999
2 OEL JACK Assy AWU8000
3 OEL Module MXK8044
4 18P FFC / 30V ADD7392
5 Leg AEB7090
6 OEL Cushion AEB7273
7 Shield Cover ANG7438
8 Window AAK8045
9 Disp AL AAP7089
10 Disp Panel AMB7828
11 Disp Cover AMC7049
12 Screw BPZ30P080FZK
13 Screw PSC30P080FNI
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
XV-DV1000
18
1234
1234
C
D
F
A
B
E
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 DVD and Video Section BLOCK DIAGRAM
V
CN912
(30P)
15
17
21
23
25
Y
C
Y/G/P_Y
DATA1
DATA2
DATA1
DATA2
Cb/B/P_Cb
Cr/R/P_Cr
13,14,
19-24 201-208
184-186,
188-192
IC101
LA9704W
RF IC
3
5
4
7
6
60
4
5
49
52
41
42
IC251
BA6664FM
Spindle Driver
SPDO
44×48
PB0-PB9
PC0-PC9
16M
36M
33M
SPDO
AN7
PK4
XIN
21
9-14
Q106
IC901
CXD2753R
SACD Decoder
126
185
194
106
163
172
169-176
IC902
HY57V161610DTC-8
16M SDRAM
IC741
HY57V16160DTC-8
16M SDRAM
IC781
M2V64S40DTP-7
64M SDRAM
IC901
HY57V161610DTC-8
16M SDRAM
SPINDLE
MOTOR
RF+ RFP
PD2
PD1
PD4
PD3
RFO
BHMIX
BH
FE
ADATA0
TE
IC351
M56788AFP
FTS Driver IC201
LC78652W
Servo DSP
IC701
PE5286A
DVD Decoder
EBY-CHIP IC751
M65776AFP
MPEG2 Decoder
AV-1
IC902
PM0033A
Progressive and
High-Quality
Video Encoder
IC831
ADV7300AKST
12 Bit Video
Encoder
IC601
PD6345A
System
Control CPU
FR
IC603
VYW2060
16M Flash Memory
IC481
SM8707DV
Clock Generator
12
13
9
10
35
3
20
47
48
27M
164
22/24AV1
VM4+
VM4-
VM3- FDO
AIN
CDDT
DMCK
DMACKI
189
16M CKCD CDDIN
AO0
166
AO1
167
AO2
RFO AIN
CDDATA
170
DOUT0
DSPRF
BH
PH
FE
TE
TDO
VM3+
VM1-
34
VM1+
31 15 14
VM2-
32
32 33 30 39 331
VM2+
VM5-
VM5+
TE
FE
RF PH
RF BH
EFMIN
ROMXA
CLKIN
172
ACLKI
FSEL1
CLK27M
CLK16M
36M
22/24M
CLK33M
IN3-
IN4-
B1
B2
B3
B4
T DRV
T RTN
F DRV
F RTN
PICKUP
ASSY
OEIC
ALOAB ASSY
BDVDM ASSY
CSACDB ASSY
STEPPING
MOTOR
ST1+
LOD POS
(For IC751)
27M
(For IC201,IC701)
16M
(For IC701)
36M
(For IC751)
22/24AV1
(For IC701)
33M
ST1-
ST2+
ST2-
M
LOADING
MOTOR
ASSY
11
20
21
15
16
25
24
23
26
3
4
2
1
25
24
23
26
11
20
21
15
16
CN101
(26P)
CN104
(4P)
CN105
(12P)
LOAD+
SW2
SW1(GNDS)
LOAD-
3.3V
CN602
(2P)
+–M
S101
2 1
1 2
4
5
1
2
4
5
CN103
(5P)
(26P)
4-9
CN601
(5P)
17
24
BD0-BD7 BD0-BD7
BD0-BD7
PD0-PD7
CN901
(40P)
CN542
(40P)
3
2
IC211
TK15404M
7
IC786
TC74VHC541FT
RFSACD
AO00
3
DATA1A0
2
13 17 18
DATA2A0
AO0
DATA1A
DATA2A
DATA2
RFSACD RFSACD
46 46
57
14 3 13 9 10 15
44
105
IC801
XCA56367PV150
DVD-Audio
DSP
10
138
48
69
71
7464
DSD_L
DSD_LS
DSD_LFE
DSD_C
55
DVADML
DSD_L
CN999
(21P)
10
14
16
18
2
OUT_V Q932
43 OUT_YS Q933
42 OUT_C Q934
39 OUT_Y/G Q936
38 OUT_CB/B Q939
37 OUT_CR/R Q938
4-6, 29-33 CN513
(20P) 15 14 13 4 3 2
CN801
(20P) 6 14 13 17 18 19
DATA1
DATA0B
DATA0S
DATA1S
DATA2S
DSD_LS
DSD_LFE
DSD_C
DSADML
DATA0
CN561
(21P)
11
14
DOUT
DATA0A
DATA1A
DATA2A
6
SD02
5
SD01
4
SD00
DATA2R
DATA1R
DATA0R
8-12, 35-37
123-126,
128,129,
131-134
137-140,
143,144,
146-149
14-16,
17,18,
26-30
2-9,
12,13
27-34
a
19
4
2
a
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
XV-DV1000 19
5678
5678
C
D
F
A
B
E
CN8801
(30P)
15
17
21
23
25
19
4
2
CN8805
(4P)
1
2
3
CN8604
(17P)
17
13
9
7
5
CN8603
(17P)
8
5
15
JA8805
(21P)
3
6
19
15
11
7
J8806
(4P)
1
2
3
V
Y
C
Y/G/P_Y
V IN
Y IN
C IN
Y/G IN
CB/B IN
Cr/R IN
V OUT
L OUT
L IN
V/Y OUT
R/C
G
B
L
H
Y OUT
Y
C
Y
C
C OUT
Y/G OUT Y
CB/B OUT
Cr/R OUT
DATA1
DATA2
Cb/B/P_Cb
Cr/R/P_Cr
DVIDEO ASSY
FCOMPONENT
ASSY
GIF ASSY
IC1401
DSD1702EG
FL
1
9
4
IC1402
DSD1702EG
SL
1
9
4IC1403
DSD1702EG
C / SW
19
10
4
IC1404
DSD1702EG
REC L
IC8803
V SEL
IC8802-IC8804
TC74HC4052AFT IC8801
LA73054
Video Driver Amp.
IC8809
MM1505XN
19
15
2
8
6
14
12
11
13
CN1401
(21P)
12
8
6
4
20
DSD_LS
DSD_LFE
DSD_C
DSADML
CN8606
(21P)
11
14
DATA0
DOUT
FL
SL
C
SW
SCARTOUTL
DMIXRECL
SCARTINL
DOUT
CN8605
(18P)
CN1402
(18P)
9 12
9 12
DATA0
DOUT
CN8601
(16P)
CN1403
(16P)
1 15
1 13
DOUT
SCART OUT L
CN8602
(18P)
CN1404
(18P)
8
8
SL
C
SW
DMIXRECL
SCARTINL
DSD_L
Cb
Cr
Y
Cb
Cr
11
14
16
33
62
4
28
31
25
23
21
2
IC8802
Y SEL
15
14
12
11
13
IC8804
C SEL
15
14
12
11
13
VIDEO1 IN
SVIDEO1
IN
JA8803
COMPONENT
XV-DV1000/ZUCXJ
ONLY
XV-DV1000/ZVYXJ
ONLY
JA8807
VIDEO2 IN
JA8801
JA8806
SVIDEO1
VIDEO1
JA8806
MONOTOR
JA8806
SVIDEO2
IN
JA8802
SVIDEO3
IN
JA8802
VIDEO3 IN
JA8801
JA8803
MONITOR
JA8803
SVIDEO OUT
VIDEO OUT
AV CONNECTOR
(RGB)-TV
L
H
IC8808
MM1507XN
62
4
L
H
IC8807
MM1507XN
62
4
L
H
IC8810
MM1505XN
62
4
L
H
IC8806
MM1505XN
62
4
4
4
12
12
14
14
18
18
3
3
FL
3
IC8601 (1/2)
NJM4560M
21
3
IC8602 (1/2)
NJM4560M
21
3
IC8603 (1/2)
NJM4560M
21
6
IC8603 (2/2)
NJM4560M
57
3
IC8604 (1/2)
NJM4560M
21
CN8302
K
CN8301
K
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
XV-DV1000
20
1234
1234
C
D
F
A
B
E
3.2 DSP and Control Section BLOCK DIAGRAM
IC8101
CS493292
DSP
IC8301
AK4586VQ
Codec & DIR
IC8201
PD8104A
ROM for D.D & DTS
39-41 11-13
KCONTROL ASSY
IDSP ASSY
UOEL CONT ASSY
HFM/AM TUNER
MODULE
DISPLAY UNIT
VOEL JACK
ASSY
JDSP TRADE
ASSY
IC8202, IC8203
TC74VHC574F
Flip Flop
IC1902
PD3430AK
OEL Controller
OEL Module
MXK8044
IC201
BA1451F
AM/FM IF
+ MPX IC
IC1901
PD5797A
Display µCOM
IC5101
RPM7140-HS
IC1903
PD8103A
Font ROM
IC5501
PDC099A
µCOM
SD01-SD03
D0-D7
D0-D7
A0-A14
RECL
32
6 43 41 39 37
FL
LS
SW
C
CN8003
(15P) CN8706
(15P)
CN8705
(11P) CN8701
(23P)
CN8702
(23P)
CN8001
(21P) CN8704
(21P)
3
7
11
13
15
3
7
11
13
15
13
9
22
23
21
5
3
1
CN5503
(23P)
13
9
22
23
21
5
3
1
CN8002
(11P)
2
3
6
4
5
22
1
CN5502
(23P)
2
1
3
6
4
5
CN8302
(17P)
CN5001
(10P) CN5101
(10P)
CN5651
(10P)
17
CN201
(13P)
7
CN5701
(13P)
7
13
9
7
5
CN8301
(17P)
8
5
15
FL
SL
C
SW
SCARTOUTL
DMIXRECL
1
SCARTINL
DOUT
CN8604
G
CN8603
G
30
28
27
26
RX4
RX3
RX4
RX3
TX
TX
RX2
RX1
RX2 COAX IN
OPTOUT
OPTIN
DOUT
Control
RX1
RECL
FL
LS
SW
C
CN5003
CN5201
(10P)
FM TXL
AM
ANTENNA 20 11
BN201
VIDEO1 L IN
JA8103
VIDEO2 L IN
JA8101
VIDEO3 L IN
JA8101
TV L IN
DIGITAL
COAX IN
DIGITAL
OPT IN
JA8101
JA8201
JA8203
JA8202
IC8101
BU4051BCF
Audio Input
Selector
5
2
4
1
13
14
15
36
IC8103 (2/2)
NJM4558M
Buffer
57
DIGITAL
OPT OUT
IC8201
TC74HCU04F
4321
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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