Planeta Premium Pro-E User manual

Operation Manual
Chain Hoist PREMIUM PRO-E
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01-02-12-0000-1018-00-BA-EN-PLA
Chain Hoist PREMIUM PRO-E
PLANETA
1861

Chain Hoist PREMIUM PRO-E

Chain Hoist PREMIUM PRO-E
Index SAFETY 4
1 GENERALLY 5
1.1 Intellectual property 5
2 WARRANTY 5
3 SPECIAL SAFETY ADVICES 6
4 INSTALLATION INSTRUCTIONS BEFORE OPERATION 6
4.1 Beforerstuse 6
4.2 Installationandtestingpriortoeachuse 6
4.3 Important advices 7
5 INSPECTION, REPAIR AND MAINTENANCE 8
5.1 Additional inspection 8
5.2 Chains and Hooks 8
5.3 Maintenance 10
5.4 Lubrication instruction 10
6 SPECIFICATIONS 11
7 SPARE PARTS 12
8 SPARE PART LIST 13
8.1 Spare Parts 250kg 13
8.2 Spare Parts 500kg 14
8.3 Spare Parts 1.000kg 15
9 ANNUAL SAFETY INSPECTIONS 16
CE-DECLARATION 17
NOTES

Chain Hoist PREMIUM PRO-E
4
SAFETY
1. Read before
use!
2. Do not
overload
3. Do not work
under a load!
4. Never pull the
chain from the
side!
5. Never work
with a
damaged
hoist!
6. Neverlifthuman
with this hoist!
7. Never throw
the hoist
8. Do not wrap
the load chain
around the
load
9. Never work up
to the end of
chain
10. Never attach
the load on
the tip of the
hook!
11. Never work with
a twisted or
broken chain!
12. Never work
without a
safety latch!
13. Never remove
the warning
notice
14. NEVER
with power
operated
devices drive.

Chain Hoist PREMIUM PRO-E
5
1 GENERALLY
1.1 Intellectual property
2 WARRANTY
This user and maintenance manual should give your important details for the
saftey and reliability of your chain. It is not a replacement for a service security
edict and the accident prevention regulations stipulated by the employer‘s liabil-
ity insurance coverage respectively the scores of standards which are different
ineachcountry.Pleasefollowthecountryspecicstandardsandregulations.
The actual service security edict, the regulations of the employer‘s liability in-
surance coverage DGUV and the relevant legislation of the association for ma-
chines2006/42/EG(machinedirective)arevalidinGermany.
Hoist models, drawings and engineering are of our exclusive property. It is
expressly forbidden to copy, use or hand over to third parties such information
withoutaspecicwrittenpermission.
– Read instruction and make it available to operators on the device before use.
– Operator must be instructed properly with the device.
– Never leave the device under load unattended!
– Never exceed lifting capacity indicated on the name plate.
– Do not draw any pull and lifting chains over angles.
– Do not transport persons or loads with the product over areas where per-
sons could be.
– Drive the hoist only with battery powered devices with a maximum revolu-
tionsof25001/min.
– Device must be checked once a year by a technical expert, in case of
harder operating conditions more often. The enterpriser is liable in case of
damagesandhastoprovidetestcerticates.
– Check the device regarding damages, unfastened screws or twisted chain
before using it and eliminate failures.
– Repair works on hoisting devices shall only be carried out by the manufac-
turer or an instructed repair shop by using original spare parts.
– Check load carrying constructions, load securing devices, mountings, cross
beams etc. regarding load carrying capacity and condition of the required
loads by a technical expert.
– Non-observanceoftheinstruction,improperuse,andcorrosionbyinsuf-
cient protection or product alterations without authority result in expiry of the
warranty.
– Risk of corrosion in case of continuous contact with unfavourable atmos-
pheric conditions as for example high humidity or harmful environmental
inuencesatmosphereswithacidvapours,corrosivegasesorhighdust
concentration cause early wear. This effectuates no claim under warranty.
– Further information or spare part lists will kindly be provided by us or your
specialist dealer

Chain Hoist PREMIUM PRO-E
6
3 SPECIAL SAFETY
ADVICES
4 INSTALLATION
INSTRUCTIONS BEFORE
OPERATION
4.1 Beforerstuse
4.2 Installation and testing prior to
each use
Certain jobs and operations are forbidden when using a hoist, because they
can possibly cause danger for life and health and damagethe hoist, as for
example:
– Read the user manual before operation.
– Never drive the hoist with mains current powered devices
– Never overload the hoist above it WLL
– Never lift a load above persons
– Never pull the lifting chain over sharp corners
– Never work with a damaged hoist
– Never lift or transport persons with this hoist
– Never throw the hoist
– Never use the lifting chain for rigging
– Never work up to the end of chain
– Never attach the load on the tip of the hook
– Never work with a twisted or broken chain
– Never work without a safety latch
– Never remove the warning notice
– Never use the lifting chain as chain sling
– Never let a lifted load häng unattended
– Never pull loads in a angle
– Never break free stucked loads with this chain hoist
– Chain hoists which are added to a travelling trolley or are supplierd with it
are subject to the actual German safety standards for cranes. Please follow
thecountryspecicstandardsandregulations.
– Neverusethehoistbelow-20degreesCelsiusorabove+60degreesCel-
sius.
– Hang hoist with the top hook into the load carrying system and turn it once.
– The load chain must hang free and be without kinks or twists.
– Drive the hoist for 5-10 seconds in liftig and lowering direction.
– Inspection of load brake, lift the load a bit and stop operation. When the load
sustains, go on lifting. When lowering, the load shall not slide after operation
has stopped.
– If everything is performed properly, operation can be started.
– Important for devices of multiple lines: Lower block shall not be snapped
through the chain loop. This can be recognised by a twisted chain. Each
second chain link of one strand is not steadily in line. If the welded seams of
the chain links are not in same direction the lower block must be struck back
through the chain loop.
– The last chain link must be fastened on the hoist body.
NO WAY

Chain Hoist PREMIUM PRO-E
7
4.3 Important advices – Check wheather the supplied hoist is complete, all nuts and bolts are faste-
ned and it corresponds your purchase order
– Make certain that transport damages exist
– Check wheather the carrying structure which bears the hoist is strong
enough according the strains. Eventually a statics expertise is of the load
bearing structure is necessary
– Do not attach the top hook on the tip
– Check the hooks before you for cracks, bendings or other defects
– Check before use, that the hook is attached correctly, no overloading
– Brakeclosesautomaticallywhenattachingtheminimalload(appr.10%of
nominalload).
– Chain block is only suitable for vertical lifting and lowering.
– To move the load, spin the battery driven power tool left or right

Chain Hoist PREMIUM PRO-E
8
5 INSPECTION, REPAIR AND
MAINTENANCE
5.1 Additional inspection
5.2 Chains and Hooks
A regular inspection via sight check has to be carried out by a according the
countries regulations authorised technician. Check for unusual noises during
load and no load tests.
For the brake system is more necessary than a simple sight check
Carry out the test as follows:
– Attachthenominalload(WLL)
– Lift the load
– Lift and release the load on different heights
– Check wheather the load is kept safely in position after the
propulsion was stopped
– Change the brake discs if the thickness is less than 2,5mm or
defects are found
If you notice during dissambling of the hoist that parts a not ok, then change
these only against original spare parts.
NamesandSparepartnumberofeachpart,youwillndonthenextpages.
When ordering these parts please take care to notify the correct spare part
order number, the type and capacity of the hoist.
In case of doubt send the part in for check.
Check the chain in as short intervals as possible. Check it for nicks, cracks,
cuts, dents, bendings, corrision and deformations or damages. If the cross
sectionofthechainlinkwireisreducedanywheremorethan10%,thechain
has to be substituted immediately.
– The chains and hooks have to be inspected continuously! Clean the chain
before inspection. Lubricate the load chain from time to time! Never lubri-
cate or grease the brake!
– Retracted chain shall not click under load.
– Checkthechainforstretching!Theinternallength(t)ofawornchainlink,
smallestdiameterofwire(D)andlengthof11chainlinks(a)aremeasured
byaslidegaugewherethechainmustbetightenedrmly.
– Dimensions:Ifthedeviationsofmeasurementexceedthevalues(a)in
thefollowingtable,substitutechainimmediately.Measureofdiameter(D)
shallnotbeunder-runandthepitch(t)ofthesinglelinknotbeexceeded.

Chain Hoist PREMIUM PRO-E
9
Capacity Max. measurement of Min. chain link
diameter(D)
1chainlink(t) 11chainlinks(a)
250kg 15,8mm 170,0mm 4,5mm
500kg 18,9mm 210,9mm 5,4mm
1.000kg 25,2mm 271,9mm 7,2mm
If the load chain has to be changed, the chain wheel should be checke das
well, as wthis could be worn out too.
Load hook check Pos. 31 and Pos. 32 from 250kg - 2.000kg Version;
Pos. 57 and Pos. 71 at the 3.000kg Version;
Due to extreme strain or wrong handling, the hooks can bend open or stretch.
Iftheoriginaldimensions“G“isexceededmorethan10%,thehookshaveto
be replaced. If thats the case, its possible, that other load carrying compo-
nents are damaged as well and a thourough examination of the hoist has to
be carried out for other deformations.
As hook dimensions can change from one to another due to forging toleraces,
the user should measure the exact dimension „G“ at the supplied hoist and
logg it to this table.
Capacity Clamp mouth opening “G”
normal max. measured max. x 1.1
250kg 26mm 29 mm
500kg 32mm 35 mm
1.000kg 38mm 42 mm
a = 11 members
opening

Chain Hoist PREMIUM PRO-E
10
5.3 Maintenance
5.4 Lubrication instruction
The measurement has to be carried out as follows:
– Take the throut of the hook from metal to metal, without the safety latch
– Thewearonthebottomofhookthroatshouldnotexceed10%fromorigi-
nale dimension
– Checkthesidewaystwistofthehook.Itexceeds10degreesfromplanar-
ity, the hook has to be replaced
– Check the safety latch for positive closing and free movement. Replace
when damaged !
– Excessivedamageonthehooks,duetochemicalorcorrosiveinuences,
cause their replacement.
– It is strictly forbidden to grind or weld for repairs on the hooks.
These thorough examiations can only be carried out by a lifting equipment ex-
pert. If you dont have this knowledge, contact your supplier or us. We carry out
regularly examinations, also by service contract.
After completion of use take care of:
– Wipe away dirt and water, slightly lubricate the lifting chain and rotating
parts.
– From time to time – depending on the number of uses – check if the gear-
boxwheelsarestillgreasedsufciently
Lubricateallmovableparts(gearwheelsetc.)slightlywithMolikotegrease
Exception: Never lubricate any brake part
When not in use, store the hoist in a dry place.
A proper function is only warranted with use of original spare parts
If the device has to be checked or repaired in a case of warranty, please send
it completely assembled. We cannot accept any warranty claims with receival
of disassembled devices.
twisting

Chain Hoist PREMIUM PRO-E
11
6 SPECIFICATIONS
TYP PREMIUM PRO-E 250 500 1.000
Capacity kg 250kg 500kg 1.000kg
Chain size mm 5 x 15 6x18 8 x 24
Number of chain falls 1 1 1
Maximum drive speed r/min. 2500 2500 2500
Lifting speed m/min. 3,2 2,39 1,46
C mm 35 44 50
D mm 27 27 34
E mm 55 55 76
Min. Height mm 318 318 417
Net Weight kg 6,6 9,3 16,2

Chain Hoist PREMIUM PRO-E
12
7 SPARE PARTS

Chain Hoist PREMIUM PRO-E
13
8 SPARE PART LIST
8.1 Spare Parts 250kg
Item Qty. Description Part-No.
1 8 Locking Nut 0202101 Piece
2 1 Gear box cap 0202102 Piece
3 1 Washer for long shaft 0202103 Piece
4 2 Umbrella type gear wheel 0202104 Piece
5 1 Driving shaft 0202105 Piece
61 Certer gear wheel 0202106 Piece
7 1 Washer for the castle nut 0202107 Piece
8 1 Right side plate 0202108 Piece
9 1 Top hook pin 0202109 Piece
10 2 Spring for ratchet pawl 0202110 Piece
11 2 Ratchet pawl 0202111 Piece
12 2 Chain guide roller 0202112 Piece
13 2 Clip for ratchet pawl 0202113 Piece
14 1 Load chain sprocket 0202114 Piece
15 1 Bearing for driving big gear wheel 0202115 Piece
16 1 Left side plate 0202116 Piece
17 1 Chain stripper 0202117 Piece
18 1 Chain suspension 0202118 Piece
19 1 Split pin 0202119 Piece
20 1 Pin for chain suspension 0202120 Piece
21 3 Load chain 0202121 m
22 1 Nameplate 0202122 Piece
23 1 Brake seat 0202123 Piece
24 2 Friction plate 0202124 Piece
25 1 Ratchet disk 0202125 Piece
26 4 Rivet for nameplate 0202126 Piece
27 1 Split pin for castle nut 0202127 Piece
28 1 Castle nut 0202128 Piece
29 1 Driving gear cover 0202129 Piece
30 1 Driving big gear 0202130 Piece
31 1 Top hook 0202131 Piece
32 2 Load hook 0202132 Piece
33 1 Driving seat 0202133 Piece
34 1 Gear for driving small shaft 0202134 Piece
35 1 Driving small shaft 0202135 Piece
36 2 Safety latch 0202136 Piece
37 2 Screw for safety latch 0202137 Piece
38 2 Spring for safety latch 0202138 Piece
39 2 Nylon nut for safety latch 0202139 Piece
42 1 Load hook pin 0202142 Piece
43 1 Nylon nut for load hook pin 0202143 Piece
46 1 Load hook assembly, Item 31, 47 0202146 Set
47 1 Safetylatchassembly,Item36,37,38,39 0202147 Set
48 1 Load hook assembly, Item 32, 42, 43, 47 0202148 Set
49 1 Frictionplatesassembly,Item24(2x) 0202149 Set
70 1 Ratchetpawlassembly,Item10(2x),11(2x),13(2x) 0202170 Set

Chain Hoist PREMIUM PRO-E
14
8.2 Spare Parts 500kg Item Qty. Description Part-No.
1 8 Locking Nut 0202201 Piece
2 1 Gear box cap 0202202 Piece
3 1 Washer for long shaft 0202203 Piece
4 2 Umbrella type gear wheel 0202204 Piece
5 1 Driving shaft 0202205 Piece
61 Certer gear wheel 0202206 Piece
7 1 Washer for the castle nut 0202207 Piece
8 1 Right side plate 0202208 Piece
9 1 Top hook pin 0202209 Piece
10 2 Spring for ratchet pawl 0202210 Piece
11 2 Ratchet pawl 0202211 Piece
12 2 Chain guide roller 0202212 Piece
13 2 Clip for ratchet pawl 0202213 Piece
14 1 Load chain sprocket 0202214 Piece
15 1 Bearing for driving big gear wheel 0202215 Piece
16 1 Left side plate 0202216 Piece
17 1 Chain stripper 0202217 Piece
18 1 Chain suspension 0202218 Piece
19 1 Split pin 0202219 Piece
20 1 Pin for chain suspension 0202220 Piece
21 3 Load chain 0202221 m
22 1 Nameplate 0202222 Piece
23 1 Brake seat 0202223 Piece
24 2 Friction plate 0202224 Piece
25 1 Ratchet disk 0202225 Piece
26 4 Rivet for nameplate 0202226 Piece
27 1 Split pin for castle nut 0202227 Piece
28 1 Castle nut 0202228 Piece
29 1 Driving gear cover 0202229 Piece
30 1 Driving big gear 0202230 Piece
31 1 Top hook 0202231 Piece
32 2 Load hook 0202232 Piece
33 1 Driving seat 0202233 Piece
34 1 Gear for driving small shaft 0202234 Piece
35 1 Driving small shaft 0202235 Piece
36 2 Safety latch 0202236 Piece
37 2 Screw for safety latch 0202237 Piece
38 2 Spring for safety latch 0202238 Piece
39 2 Nylon nut for safety latch 0202239 Piece
42 1 Load hook pin 0202242 Piece
43 1 Nylon nut for load hook pin 0202243 Piece
46 1 Load hook assembly, Item 31, 47 0202246 Set
47 1 Safetylatchassembly,Item36,37,38,39 0202247 Set
48 1 Load hook assembly, Item 32, 42, 43, 47 0202248 Set
49 1 Frictionplatesassembly,Item24(2x) 0202249 Set
70 1 Ratchetpawlassembly,Item10(2x),11(2x),13(2x) 0202270 Set

Chain Hoist PREMIUM PRO-E
15
8.3 Spare Parts 1.000kg Item Qty. Description Part-No.
1 8 Locking Nut 0202301 Piece
2 1 Gear box cap 0202302 Piece
3 1 Washer for long shaft 0202303 Piece
4 2 Umbrella type gear wheel 0202304 Piece
5 1 Driving shaft 0202305 Piece
61 Certer gear wheel 0202306 Piece
7 1 Washer for the castle nut 0202307 Piece
8 1 Right side plate 0202308 Piece
9 1 Top hook pin 0202309 Piece
10 2 Spring for ratchet pawl 0202310 Piece
11 2 Ratchet pawl 0202311 Piece
12 2 Chain guide roller 0202312 Piece
13 2 Clip for ratchet pawl 0202313 Piece
14 1 Load chain sprocket 0202314 Piece
15 1 Bearing for driving big gear wheel 0202315 Piece
16 1 Left side plate 0202316 Piece
17 1 Chain stripper 0202317 Piece
18 1 Chain suspension 0202318 Piece
19 1 Split pin 0202319 Piece
20 1 Pin for chain suspension 0202320 Piece
21 3 Load chain 0202321 m
22 1 Nameplate 0202322 Piece
23 1 Brake seat 0202323 Piece
24 2 Friction plate 0202324 Piece
25 1 Ratchet disk 0202325 Piece
26 4 Rivet for nameplate 0202326 Piece
27 1 Split pin for castle nut 0202327 Piece
28 1 Castle nut 0202328 Piece
29 1 Driving gear cover 0202329 Piece
30 1 Driving big gear 0202330 Piece
31 1 Top hook 0202331 Piece
32 2 Load hook 0202332 Piece
33 1 Driving seat 0202333 Piece
34 1 Gear for driving small shaft 0202334 Piece
35 1 Driving small shaft 0202335 Piece
36 2 Safety latch 0202336 Piece
37 2 Screw for safety latch 0202337 Piece
38 2 Spring for safety latch 0202338 Piece
39 2 Nylon nut for safety latch 0202339 Piece
42 1 Load hook pin 0202342 Piece
43 1 Nylon nut for load hook pin 0202343 Piece
46 1 Load hook assembly, Item 31, 47 0202346 Set
47 1 Safetylatchassembly,Item36,37,38,39 0202347 Set
48 1 Load hook assembly, Item 32, 42, 43, 47 0202348 Set
49 1 Frictionplatesassembly,Item24(2x) 0202349 Set
70 1 Ratchetpawlassembly,Item10(2x),11(2x),13(2x) 0202370 Set

Chain Hoist PREMIUM PRO-E
16
9 ANNUAL SAFETY
INSPECTIONS
Type of
test Date Name & Signature the examiner Result

Chain Hoist PREMIUM PRO-E
CE-DECLARATION inthesenseof2006/42/ECGuidelines,AppendixIIA,2004/108/EG,
AppendixIand2006/95/EG,AppendixIII
We herewith declare that the
PLANETA-HebetechnikGmbH,ResserStraße17,44653Herne
that the partly completed machinery
Chain Hoist Model PREMIUM PRO-E
in payload range 250kg – 1.000kg
Which was developed for lifting and lowering of loads and meets the basic
requirements for the following EC directives, as applicable for the delivered
scope:
EG-Machine-Directive2006/42/EG
Authorized for the compilation of the relevant technical documentation
Dipl.-Ing. Matthias B. Klawitter, CE-Koordinator,
PLANETA-HebetechnikGmbH,ResserStraße17,44653Herne
Herne, Juni 2018
PLANETA-Hebetechnik GmbH
Dipl.-Ök. Christian P. Klawitter
(GeneralManager)
For the completion, installation and commissioning according to the operating
instructions is responsible
Location
Date
Person in charge
Company

Chain Hoist PREMIUM PRO-E
NOTES

Chain Hoist PREMIUM PRO-E
NOTES

Subject to change without prior notice! Copyright © PLANETA-Hebetechnik GmbH - 2018
PLANETA is constantly striving to expand and improve its products, which also applies to the subcontractors concerned. Although we have endeavored to make this man-
ual as complete and correct as possible with all technical information, we can not guarantee the accuracy and completeness of the information, as not all subcontractor
informationisavailableatthetimeofprinting.Changestothedesignandspecicationarepossiblewithoutpriornotice.Today‘suseofabuilt-inanddeliveredpartdoes
not guarantee availability in the future. Therefore, we ask you as a customer to check the availability and compliance of critical parts, if necessary, in order to create a stock
at the time of delivery.
Chain Hoist PREMIUM PRO-E
PLANETA
1861