Playcraft Panel 1 Rotomolded LLDPE R5-1601 User manual

8/26/20083:01:55PM,Rachel
Page 1 of 3
IMPORTANT NOTES: Read First
Post Spacing
Top View
Assembly View
Elevation
Front View
Manufactured by Krauss Craft, Inc.
www.playcraftsystems.com
For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)
PANEL - TYPE 1 (Rotomolded LLDPE) R5 - 1601
Rev G
(A) Use liquid thread lock (such as Loctite®) with all threaded hardware. Liquid thread lock (prior
to curing) helps to eliminate the common problem of "thread seizure" in stainless steel hardware by serving
as a lubricant during assembly.
(B) This Assembly requires additional Assembly Pages. See also Assembly Page R5-09 Collars and R5-11
Socket Clamps.
(C) Collar Locations: Deck Mount - Collar measures 39" from top of deck to top of collar. Ground Mount -
Collars measure 33-5/8" from top of lower collar to top of upper collar.
Under Deck Installation: Make sure distance between the bottom of the deck and the top of the
panel(s) is less than 3-1/2" or greater than 9" to avoid head and neck entrapment.
(D) Use appropriate compliant protective surfacing and adjust footing depths accordingly. See free
publication - The Handbook for Public Playground Safety, Publication #325 at www.CPSC.gov for the
surfacing appropriate for the fall height of the equipment or consult you surfacing supply representative.
See Assembly Page R5-09 Collars
and R5-11 Socket Clamps
See Figure 2
Panel to Deck Connection
See Figure 3
Pipe to Collar Connection
* Dimension
given is from
Top of Deck to
Top of Collar
** Dimension
given is from
Top of Lower
Collar to Top
of Upper Collar
These assembly
instructions apply to all R5 Round
and Square Rotomolded Panel
Frames that deck and/or collar
mount. Use specific panel
instructions when available if
installation requires different
hardware and/or panel
configurations other than shown in
these instructions.
DECK
(Top)
See Figure 1
Pipe to Panel Assembly

8/26/20083:02:20PM,Rachel
Figure 3
Manufactured by Krauss Craft, Inc.
www.playcraftsystems.com
For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)
PANEL - TYPE 1 (Rotomolded LLDPE) R5 - 1601
Rev G
Page 2 of 3
PANEL
(Rear - Round
Shown)
Collar Assembly
Pg. R5 - 09
Socket Clamp
Assembly Pg.
R5 - 11
Pipe to Collar Connection
Deck Mt. - 2 Pl.
Ground Mt. - 4 Pl.
PANEL
(front)
Panel to Deck
Connection, 2 Pl.
Figure 2
3/8" x 1"
O.D. Washer
3/8" x 1-1/4"
Button Head
Bolt 3/8" Lock Nut
2 Pl.
3/8" x 1" O.D.
Washer, 2 Pl.
3/8" x 1-3/4" Button
Head Bolt, 2 Pl.
3/8" x 1" O.D.
Washer, 2 Pl.
ROTO PANEL
BRACKET
(Right Shown)
3/8" Lock Nut
3/8" x 1" O.D.
Washer
Pre-Assembled
Pipe
Pre-Assembled
Collar
Figure 1
Pipe to Panel Connection
Deck Mt. - 2 Pl.
Ground Mt. - 4 Pl.
#8 x 2-1/2" WS
SQBH Screw, 2 Pl.
ZINC COLLAR
PIPE PANEL
ROTO 1" x 38-1/4"
PANEL
(Front - Round
Shown)
Pre-Drilled Hole
3/8" x 5/8" Set Screw

8/26/20083:02:36PM,Rachel
Maintenance
Periodically tighten all screws, bolts and nuts. A
periodic inspection of all parts is necessary. If a part is
broken or worn, replace immediately. For general
maintenance please refer to our Playground
Maintenance Manual.
Parts List - Deck Mount
-VARIES-
007117-L
007117-R
See Pg.
R5 - 11
9103062-TR
9103082-TR
9333002
9413002
Panel Frame (Rotomolded LDDPE)
Roto Panel Bracket Left
Roto Panel Bracket Right
Socket Clamp Assy.
Bolt Button Head 3/8" x 1-1/4"
Bolt Button Head 3/8" x 1-3/4"
Washer Flat 3/8" x 1" x .100 thick
Nut Lock 3/8"
PANEL ROUND/SQUARE R5 ROTO:
Shall be constructed of UV-stabilized, rotationally
molded, Linear Low Density Polyethylene with an
average single wall thickness of 1/4". The Panel Round
has a 26.5" Diameter opening and the Panel Square
has a 27.5" x 27.5" square opening. The Panels shall
be 38" x 43-1/2" x 3" deep.
SOCKET CLAMPS:
Shall be two-part and precision die-cast from a high
strength aluminum alloy. The Socket Clamps have a
multi-stage baked-on powder coat finish.
ROTO PANEL BRACKET:
Shall be precision laser-cut and formed from 3/16"
sheet steel. The Roto Panel Bracket has a multi-stage
baked-on powder coat finish.
HARDWARE:
Shall be stainless steel, zinc/nickel plated or
galvanized as required to resist rust and corrosion.
Specifications
1
1
1
2
2
4
12
6
Installation
Manufactured by Krauss Craft, Inc.
www.playcraftsystems.com
For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)
PANEL - TYPE 1 (Rotomolded LLDPE) R5 - 1601
Rev G
Page 3 of 3
Parts List - Ground Mt.
-VARIES-
See Pg.
R5 - 11
Panel Frame (Rotomolded LDDPE)
Socket Clamp Assy. 1
4
Step 1. *This Step is Pre-Assembled*
Insert Pipe(s) into Panel and Secure with Zinc Collars.
Refer to Figure 1 for hardware type and orientation.
Step 2.
Locate and mark the position of the Collars on the
Support Posts. Refer to Elevation View for Collar
locations. See Note C. See also Assembly Page R5 -
09 Collars for hardware type and orientation.
Step 3. - Deck Mount
Attach the Panel to the deck using the Roto Panel
Brackets Left and Right. Refer to Figure 1 for hardware
type and orientation.
Step 4.
Attach the Panel (Pipe) to the Post Collars using the
Socket Clamps. Refer to Figure 2 for hardware type
and orientation. See also Assembly Page R5-11
Socket Clamps for additional hardware details.
Step 5.
Apply liquid thread lock and fully tighten all fasteners
according to the "TIGHTENING TORQUE FOR
HARDWARE" Section of the Installer's Manual. See
Note A.
Step 6.
Place appropriate compliant protective surfacing under
and around Ground Mounted Panels. See Note D.
410001
FS-1600
9248112
9263022
Collar Zinc
Cut Panel Pipe Roto 1" x 38-1/8"
Screw Drywall #8 x 2 -1/2" WS
SQBH
Screw Soc Set 3/8" x 5/8"
4
2
8
4
Assembled Parts List -
Ground Mount
410001
FS-1600
9248112
9263022
Collar Zinc
Cut Panel Pipe Roto 1" x 38-1/8"
Screw Drywall #8 x 2 -1/2" WS
SQBH
Screw Soc Set 3/8" x 5/8"
2
1
4
2
Assembled Parts List -
Deck Mount