
T08090
MAIL INSERTER MODEL 45 PAGE JAN -04
Page
iii September -98
iiii September -98
2.1.1 September -98
2.2.1 September -98
2.3.1 January -04
3.1.1 January -04
3.2.1 September -98
3.3.1 January -04
4.1.1 July -99
4.2.1 September -98
4.3.1 September -98
4.4.1 September -98
4.5.1 September -98
4.6.1 September -98
4.7.1 September -98
4.8.1 September -98
4.9.1 January -04
4.10.1 September -98
4.11.1 January -04
4.12.1 September -98
4.13.1 September -98
5.1.1 January -04
5.2.1 January -04
5.3.1 January -04
5.4.1 January -04
5.5.1 January -04
5.6.1 September -98
5.7.1 September -98
5.8.1 June -00
5.9.1 June -00
6.1.1 September -98
6.2.1 January -04
6.3.1 September -98
7.1.1 September -98
7.2.1 January -04
7.3.1 January -04
7.4.1 January -04
i
Contents
iii Directions of the Model 45
iiii Special Tools
Covers
REP 2.1 Front and rear cover
REP 2.2 Infeed cover
REP 2.3 Outfeed cover
Main components
REP 3.1 Removing the envelope feeding table
REP 3.2 Removing the document feeding unit
REP 3.3 Draining the sealing system
Sensors, switches and encoders
REP 4.1 Out of envelope sensor (SEN1)
REP 4.2 Envelope position 2 sensor (SEN2)
REP 4.3 Envelope position 3 sensor (SEN3)
REP 4.4 Envelope opener sensor (SEN4)
REP 4.5 Envelope flap guide sensor (SEN5)
REP 4.6 Envelope position sensor 5 (SEN6) and 4 (SEN7)
REP 4.7 Set transport sensor 1 (SEN8), Set transport sensor 2
(SEN9) and Insert sensor (SEN12)
REP 4.8 Envelope receiving tray sensor (SEN10)
REP 4.9 Interlock switch 1 (SW15)
REP 4.10 Interlock switch 2 (SW16)
REP 4.11 Water level sensor (SEN17)
REP 4.12 Envelope position encoder 1 (SEN18)
REP 4.13 Envelope position encoder 2 (SEN19)
Motors and Mechanics
REP 5.1 Envelope flap opener motor (MOT2)
REP 5.2 Envelope positioning motor (MOT3)
REP 5.3 Env. opener motor (MOT4) and
Paper transport motor (MOT5)
REP 5.4 Envelope flap guide motor (MOT7) & Flap guide
REP 5.5 Envelope sealing motor (MOT8)
REP 5.6 Envelope wetting roller motor (MOT9)
REP 5.7 Envelope feed belt motor (MOT10)
REP 5.8 Envelope opener tools, adjustments
REP 5.9 Guide plate adjustment, sealing section
Timing and drive belts
REP 6.1 Insert feed belts
REP 6.2 Flap opener drive belt
REP 6.3 Envelope feed belts
Operator interface and circuit board
REP 7.1 Control panel
REP 7.2 Processor
REP 7.3 EEPROM
REP 7.4 PCB PL45-1