Plymovent ES-90 User manual

www.plymovent.com
EN User manual
ES-90 AUTOMATIC SYSTEM CONTROL
EN Control Box

706304/060515/ES-90 1
TABLE OF CONTENTS
Table of Contents ...........................................................................................................1
General Precautions........................................................................................................2
Preface .........................................................................................................................4
1 Introduction ..................................................................................................................4
1.1 Identification of The Product ............................................................................................4
1.2 General Description ........................................................................................................4
1.3 Options and Accessories..................................................................................................4
1.4 Product Combinations .....................................................................................................4
1.5 Technical Specifications...................................................................................................4
1.6 Ambient Conditions ........................................................................................................4
1.7 Transport of The Unit ......................................................................................................5
2 Product Description ........................................................................................................5
2.1 Operation......................................................................................................................5
3 Safety...........................................................................................................................5
4 Installation....................................................................................................................6
4.1 Unpacking.....................................................................................................................6
4.2 Electric Connection.........................................................................................................6
4.3 Primary Wiring Procedure................................................................................................6
4.4 Primary Wiring Procedures (Control Wiring) .......................................................................7
4.5 Transformer Wiring Procedure..........................................................................................7
5 Maintenance..................................................................................................................8
6 Troubleshooting .............................................................................................................8
7 Spare Parts ...................................................................................................................8
8 Electrical Diagram ..........................................................................................................8
9 Disposal........................................................................................................................8

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GENERAL PRECAUTIONS
ATTENTION
Allow only qualified personnel familiar with adjustable
frequency AC drives, and associated machinery to
plan or implement the installation, start-up and
subsequent maintenance of the system. Failure to
comply can result in personal injury and/or equipment
damage.
ATTENTION
To avoid an electric shock hazard, verify that the
voltage on the bus capacitors has discharged before
performing any work on the electrical controls,
switches and/or drives if applicable.
ATTENTION
Incorrectly applied or installed electrical controls,
switches and/or drives can result in component
damage or a reduction in product life. Wiring or
application errors, such as, undersizing the motor,
incorrect or inadequate AC supply, or excessive
ambient temperatures can result in malfunction of the
system.
ATTENTION
The electrical controls, switches and/or drives may
contain ESD (Electrostatic Discharge) sensitive parts
and assemblies. Static control precautions may be
required when installing, testing, servicing or
repairing this assembly. Component damage can
result if ESD control procedures are not followed.
IMPORTANT USER INFORMATION
Read this document in entirety before you install, configure,
operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in
addition to requirements of all applicable codes, laws and
standards.
Activities including installation, adjustments, putting into service,
use, assembly, disassembly, and maintenance are required to be
carried out by suitably trained personnel in accordance with
applicable code of practice.
If this equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be
impaired.
In no event will Plymovent be responsible or liable for indirect or
consequential damages resulting from the use or application of
this equipment.
The examples and diagrams in this manual are included solely
for illustrative purposes. Because of the many variables and
requirements associated with any particular installation,
Plymovent cannot assume responsibility or liability for actual use
based on the examples and diagrams.
No patent liability is assumed by Plymovent with respect to use
of information, circuits, equipment, or software that may be
described in this manual. Throughout this manual, when
necessary, notes may be used to make you aware of safety
considerations.
The operation of exhaust extraction systems can be affected by
various factors including but not limited to proper design of the
system, operating procedures, service and maintenance. Fume
exhaust exposure levels should be checked upon installation and
periodically thereafter to ensure that they fall within applicable
regulations and exposure limit values.
Plymovent systems are made code compliant, please ensure the
system is properly designed, operated, serviced and maintained.
WARNING!
Identifies information about practices or
circumstances that can cause an explosion in a
hazardous environment, which may lead to personal
injury, death, property damage, or economic loss.
ATTENTION
Identifies information about practices or
circumstances that can lead to personal injury or
death, property damage, or economic loss. Attentions
help you identify a hazard, avoid a hazard, and
recognize the consequence.
IMPORTANT
Identifies information that is critical for successful application
and understanding of the product.
SHOCK HAZARD
Labels may be on outside or inside of the equipment,
for example control box, to alert people that
dangerous voltage may be present.
ARC FLASH HAZARD
Labels may be on outside or inside of the equipment,
for example control box, to alert people to potential
Arc Flash. Arc Flash will cause severe injury or death.
Wear proper Personal Protection Equipment (PPE).
Follow ALL regulatory requirements for safe work
practices and for Personal Protective Equipment (PPE).
BE SURE THAT ALL INSTALLATION, OPERATION,
MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

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EN - ORIGINAL INSTRUCTION
All rights reserved. The information given in this document has been collected for the general convenience of our clients. It has been based on general data
pertaining to construction material properties and working methods known to us at the time of issue of the document and is therefore subject at anytime to
change or amendment, and the right to change or amend is hereby expressly reserved. Changes may be made with or without notification, it is the users
responsibility to ensure they have attained the most recent copy of this document for their files. The instructions in this publication only serve as a guideline
for installation, use, maintenance and repair of the product mentioned on the cover page of this document. This publication is to be used for the standard
model of the product of the type given on the cover page. Thus the manufacturer cannot be held responsible for any damage resulting from the application
of this publication to the version actually delivered to you. This publication has been written with great care. However, the manufacturer cannot be held
responsible, either for any errors occurring in this publication or for their consequences.

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PREFACE
Using this Manual
This manual is intended to be used as a work of reference for
professional, well trained and authorized users to be able to
safely install, use, maintain and repair the product mentioned on
the cover of this document. This user manual should always be
kept with the product, as well as a duplicate copy be kept by the
end user or maintenance/service department after installation.
Pictograms and Symbols
The following pictograms and symbols are used in this manual:
ATTENTION
A remark with additional information for the user. A
remark brings possible problems to the user’s
attention.
CAUTION!
Procedures, if not carried out with the necessary
caution, could damage the product, the workshop or
the environment.
WARNING!
Procedures which, if not carried out with the
necessary caution, may damage the product and/or
cause serious personal injury.
CAUTION!
Risk of electric shock.
WARNING!
Fire hazard! Important warning to prevent fire.
Text Indicators
Listings indicated by “-” (hyphen) concern enumerations.
Listings indicated by “•” (bullet point) describe steps to perform.
Service and Technical Support
For information about specific adjustments, maintenance or
repair jobs which are not dealt with in this manual, please
contact the supplier of the product. They will always be willing to
help you. Make sure you have the following specifications at
hand:
- product name
- serial number
You can find this data on the identification plate.
1 INTRODUCTION
1.1 Identification of The Product
The identification plate contains, among other things, the
following data:
- product name
- serial number
- supply voltage and frequency
- power consumption
1.2 General Description
The ES-90 control box is an energy saving control unit designed
to be used for controlling exhaust fans in vehicle exhaust
systems, with or without a particle filtration system. Together
with optional activation devices such as a pressure switch,
wireless control, or micro switch, this energy saving controller
makes a fully automatic system for the control of the vehicle
exhaust fan. The controller can be set for both manual or
automatic control of the fan. Depending on the configuration of a
system, several options for switches and remote start functions
are available. The two most common switches used, are the
MSR-24/2 or BRC-MS micro switch mounted on an exhaust hose
reel or balancer to start and stop the fan as the hose is pulled
down for use or retracted for storage.
The ES-90 also includes an alarm output, which can be used for
status output to an onsite control system (by others). A built-in
delay off function will ensure that the fan continues to run for
some time after the vehicle has been disconnected, this ensures
all of the toxic gases in the duct system will be exhausted out of
the ducting before the fan stops. The delay off time can easily be
adjusted between 4 seconds and 240 seconds.
1.3 Options and Accessories
The MSR-24/2 is a single throw double pole micro switch that is
installed on the exhaust hose reel. When the hose is lowered the
MSR-24/2 will activate the ES-90 and turn the fan on. Auxiliary
contact can be used to control an automatic damper.
The BRC-MS is a single throw double pole micro switch that
attaches to the BRC-450 spring balancer on fixed and boom
extractors. When the hose is pulled down to connect to the
vehicle, the BRC-MS will activate the ES-90 and turn the fan on.
Auxiliary contact can be used to control an automatic damper.
1.4 Product Combinations
The ES-90 control box is designed in conjunction with Plymovent
vehicle exhaust extraction system components including
Plymovent exhaust fans, spring and motorized hose reels, fixed
exhaust extractors and booms specifically for vehicle exhaust
applications.
1.5 Technical Specifications
L x W x H 15.75” x 6” x 11.75” (400mm x
152mm x 298mm)
Mounting Hole Diameter .4” (10mm) diameter holes
Mounting Hole Location 14.15” x 10.15” (359mm x 258mm)
on centers
Weight 25 lbs (11.34 kg)
Box Rating NEMA 12
Compliant With CE, NFPA, cUL*
Delay Off Timer Range 4-240 seconds
Automation Automation with remote start/stop
and manual override buttons.
*For the most up-to-date UL information, including Plymovent,
please visit the online certifications directory at www.ul.com.
Refer to the available product data sheet for detailed
product specifications.
1.6 Ambient Conditions
Operating temperature:
- min.
- nom.
- max.
- 41°F (5°C)
- 68°F (20°C)
- 104°F (40°C)
Storage conditions - 41-104°F (5-40°C)
- relative humidity max. 80%