Polivac GAZ20 User manual

INSTRUCTION MANUAL
GAZ20 / GAZ24

MODELS
e.

UNPACKING THE MACHINE
appropriate.
1. Remove from pallet
2. Undo handle bolts and return to operating position.
3. Reconnect bolts when handle is in position
4. Re-attach dust bag to handle.

SAFETY
L.P.G Safety
Awareness Manual
This Safety/Training Manual has been developed to encourage safe working habits of those
Using engine powered equipment fuelled by Liquefied Propane Gas (LPG).
Please be reminded, this manual is not designed to instruct you on how to maintain floors,
But is designed to instruct you on how to avoid incidents that could be brought on by unsafe
Actions, poor maintenance and the lack of accurate knowledge.
Important notice
For safety reasons it is important you
read this safety awareness manual prior
to operating your LPG power product.

READY TO USE
Place the gas bottle into the holder on the machine with the outlet facing
forward.
Tighten the handle to hold the bottle in place.
Connect the machine hose to the gas bottle.
To release the gas turn the knob on the gas bottle.
Before starting you should check the oil level to prevent unnecessary
damage to your machine.
When starting the machine, move the throttle lever to the off position.
You should always start the machine with the pad off the surface, this
done by pushing down on the handle.

READY TO USE
In certain enviroments,you may need to prime the gas regulator, this is
done by pressing the primer button on the outside of the regulator.
To start press the start button located the battery with you foot, hold until
engine start running, then release.
Once running in idle, you now need push the throttle cable to the on
position your machine is now at full throttle and ready to use.
Lift the handle placing the pad on the floor, now you are ready to polish.
Once finished lift the head from off the floor, return the throttle to the off
position and close the gas bottle valve, waiting the engine stops. Now your
machine safe to store

HOW TO USE
•Prepare your safety equipment.
•Plan the work Path. Clear obstacles from in you path .
•The gaz20/gaz24 burnishers work in a straight line , just
walk slowly forward then complete a u-turn walk back
overlapping the previous pass sufficiently , to give a
uniform finish.
•Important note !! Keep the machine moving at all times to
prevent burning the floor.

BATTERY MAINTENANCE
If you plan to leave the machine unused
for a considerable period of time,
disconnect the earth terminal on the
battery to prevent battery discharge.

WARRANTY
Polivac Warranty
When a warranty repair is justified, Polivac welcomes such repair by any of its authorized Service Centres. In most instances, the request for warranty brought to the attention of our service Divisions
or Agents are handled in a prompt routine manner with no question of their validity. However, in some requests for warranty are received which are not justified. In these cases machine owners will be
made aware that the premature failure of their equipment was the result of abuse, neglect or other cause not covered by Warranty.
The Polivac warranty covers only DEFECTIVE MATERIAL and/or DEFECTIVE WORKMANSHIP. It does not cover labour.
Your machine is warranted for 12 months from date of purchase by the original user against faulty workmanship or material. The warranty covers only the replacement, repair or adjustment of any
part which in the opinion of Polivac fails as a result of a fault in manufacture assembly. Note 2 year warranty applies to drive motors and gearbox assemblies on electrical machines.
In the case of Hire Companies or similar using the unit to rent on a casual basis then 3 months shall apply.
This warranty does not cover service calls, travelling time, consumable parts, e.g. drive belts, chains, flexible skirt or hose, dust bags, mains leads, brushes, buffer, buffer strips, sanding discs, light
bulbs, nozzles, filters, pressure pumps, piston seals, diaphragms and like items.
In the case of proprietary components used by the manufacturer in his product, such as engines, electrical motors, chargers and the like Polivac will pass on any warranty given by the manufacture of
these items.
This warranty excludes batteries which are guaranteed for 90 days, by the manufactures from date of purchase of the equipment provided that the battery is kept filled to the proper level with distilled
water and not abused.
Accidental damage is not covered by warranty.
Fair wear and tear is not covered by warranty.
Only approved chemicals are to be used in the machine.
All charges to and from the manufacturer, agent or service centre will be the responsibility of the owner.
Repairs carried out by any other person other than an authorized Polivac repairer will cancel the warranty.
A charge for traveling time and labour will be applicable for on-site warranty service.
POLIVAC WARRANTY IS SUBJECT TO THE LAWS AND REGU

20G GAS Burnisher
Main Body Assembly 72
43
34
65
43
41
54
42
55 46
33
45
50
65
13
24
34
65
9
1
40
22
46
66
70
35
11

20G GAS Burnisher
Main Body Assembly
Vacuum Box
37
31
27
31
74
35
41 38
31
4
5
73
31
68 39
35
71
24
75
49
25

20G GAS Burnisher
Gas Bottle Holder
3
3549
48
29
28
27 26
2
43
34
27
14
30
31
2
31
39
38
37
69
65
10

20G GAS Burnisher
Dust Bag
Gas Regulator Assembly
76
20
19
63
56
52 59
58
64
62
57
77

20G GAS Burnisher
Main Body & Gas Bottle Holder - Part List -Page 1 of 3
Item
Number Description Part No.
1 Main Body GS6010
2 Gas Bottle Bracket Assembly GS6013
3 Handle GS6014/GS5012
4 Plastic Skirt GS6004
5 Pad Trimmer GS6020
9 Gas Bottle Bracket Brases GS6021
10 M16 Gas Bottle Lock Cam GZ001/5156
11 Battery 12V 20AH GSS013
13 Start Switch - G22 Dustmas GZ004/0751
14 Throttle lever GS6022
15* Vacuum Fan Pulley Assembly Refer to 20G Fan
Assembly drawings
16* Pad Holder and Pulley Assembly Refer to 20G Brush
and Pulley Assembly
drawings
17* Pulley Bracket Assembly Refer to 20G Pulley
Bracket Assembly
drawings
19 Key Ring VPV156
20 Swivel Hook Black VPV120
21* Engine Sub-Assembly Refer to 20G Engine
Sub-Assembly Parts
drawings
22 20GB Honda Valve Protector GS6017
23* Belt Tensioner Refer to 20G Belt
Tensioner drawings
24 Gray Wheel 100mm
25 Belt B47 or 6950 GS6006
GSS008

20G GAS Burnisher
Main Body & Gas Bottle Holder - Part List -Page 2 of 3
Item
Number Description Part No.
26 Throttle Lever Washer GZ001/5141
27 Nylon Washer M6x32 GZ006/2104
28 M6x25 Coach Bolt GZ006/1929
29 M5x20 Pan Head GZ006/1618
30 M5 Nyloc GZ006/1704
31 M6 Nyloc AAA354
33 M6x12 Flat Washer GZ006/2093
34 M10x30 Hex Bolt GZ006/2646
35 M8x20 Flat Washer.par GZ006/2367
37 M6x25 Roof Bolt GZ006/2017
38 M6x20 Flat Washer GS6104
39 M6x25 Flat Washer.par GZ006/2096
40 Bumpers Continental Trim PPR002
41 M8x50 Hex Bolt GS5102
42 M12x25 Flat Washer GZ006/2992
43 M10 Nyloc GZ006/2712
45 M6x12 Set screw 4.6 GZ006/1901
46 M6 Spring Washer GZ006/2098
48 M8x20 Coach Bolt GZ006/2224
49 M8 Nyloc PPR094
50 M6x20 Bolt Pan Head GZ006/2001
52 LPG Gas Hose 3/8" GSS002
54 M12 Nut BAT295
55 M12 Nylon Threaded Rod 70mm BAT296
56 Gas Regulator GAS013
57 Elbow 3/8"M x 3/8"F BSPT PPR061

20G GAS Burnisher
Main Body & Gas Bottle Holder - Part List -Page 3 of 3
Item
Number Description Part No.
58 3/8" BSPTM x 3/8" Y Brass GSS047
59 Elbow 3/8" BSPTM x 3/8" Hose Tail GAS035
62 Filter Lock GGS022
63 Gas Bottle Hose 24.5 x 1/4" GS6016
64 Elbow 1/8" BSPT M x 3/16" Hose Tail GAS034
65 M10x25 Flat Washer VIB507
66 M12 Dome Nut GS5112
68 M6x20 4.60Hex Bolt GZ006/1903
69 Throttle Cable GGS004
70 M6x16 Flat Washer GZ006/2094
71 Metal Housing Fan Cover GS6011
72 Battery Bracket GS6023
73 Fan Cover Box GS6012
74 Swivel Castor 50mm GSS009
75 Rivet AS 6-4 AAK 829
76 Dust Bag VPV063
77 Dust Bag Closure VPV051

20G GAS Burnisher
Belt Tensioner
1
4
2
14
7
3
9
4
6
10
15
16
17 18

20G GAS Burnisher
Belt Tensioner
Item
Number Description Part No.
1 Belt Tensioner Large GGS016
2 M10x40 Hex Bolt GZ006/2536
3 Bearing 6203 2 RS VPA570
4 M12x25 Flat Washer GZ006/2992
6 M10 Spring Washer GZ006/2721
7 M12x50 Hex Bolt GZ006/3001
9 Bearing Sleeve GSS032
10 M10x25 Flat Washer VIB507
14 M12 Spring Washer GZ006/2372
15 M6x50 Set Screw GS6103
16 M6 Spring Washer GZ006/2098
17 M6x16 Flat Washer GZ006/2094
18 Spacer GS6009

20G GAS Burnisher
Engine Sub-Assembly Parts
8
9
14
10
11
7
18
16
13
17
12 19

20G GAS Burnisher
Engine Sub-Assembly Parts
Item
Number Description Part No.
7 Cowl Angle Bracket GSS031BSB
8 Screen Metal Basket GSS031BS
9 Engine Dust Filter GSS028BS
10 M5x20 Pan Head GZ006/1618
11 Rivet AS 6-4 AAK 829
12 Drain Plug 20mm x 1.5 GSS066
13 Valve Drain GSS068
14 Oil Drain Hose PPR039A
16 1/4"Fx3/8"Hose Tail Brass GSS073
17 1/4"Mx3/8" Hose Tail Brass PPR051
18 18mm Hose Clamp GSS079
19 Hose Clamp 13-20mm PPR042
20 Assy Code GSS070