Polivac GAZ20 User manual

INSTRUCTION MANUAL
GAZ20 /
GAZ24/GAZDA32/
GAZDA42

MODELS
e.

UNPACKING THE MACHINE
appropriate.
1. Remove from pallet
2. Undo handle bolts and return to operating position.
3. Reconnect bolts when handle is in position
4. Connect the Battery

SAFETY
L.P.G Safety
Awareness Manual
This Safety/Training Manual has been developed to encourage safe working habits of those
Using engine powered equipment fuelled by Liquefied Propane Gas (LPG).
Please be reminded, this manual is not designed to instruct you on how to maintain floors,
But is designed to instruct you on how to avoid incidents that could be brought on by unsafe
Actions, poor maintenance and the lack of accurate knowledge.
Important notice
For safety reasons it is important you
read this safety awareness manual prior
to operating your LPG power product.

READY TO USE
Place the gas bottle into the holder on the machine with the outlet facing
forward.
Tighten the handle to hold the bottle in place.
Connect the machine hose to the gas bottle.
To release the gas turn the knob on the gas bottle.
Before starting you should check the oil level to prevent unnecessary
damage to your machine.
When starting the machine, move the throttle lever to the off position.
You should always start the machine with the pad off the surface, this
done by pushing down on the handle.

READY TO USE
Open the gas valve
Turn the switch to ON position
In certain enviroments,you may need to prime the gas regulator, this is done by
pressing the primer button on the outside of the regulator.
To start press the start button located the battery with you foot, hold until engine
start running, then release.
Once running in idle, you now need push the throttle cable to the on position your
machine is now at full throttle and ready to use.
Lift the handle placing the pad on the floor, now you are ready to polish.
Once finished lift the head from off the floor, return the throttle to the off position
and ,Turn the switch to OFF position and close the gas bottle valve, waiting the
engine stops. Now your machine safe to store

HOW TO USE
•Prepare your safety equipment.
•Plan the work Path. Clear obstacles from in you path .
•The gaz20/gaz24 burnishers work in a straight line , just
walk slowly forward then complete a u-turn walk back
overlapping the previous pass sufficiently , to give a
uniform finish.
•Important note !! Keep the machine moving at all times to
prevent burning the floor.

BATTERY MAINTENANCE
If you plan to leave the machine unused
for a considerable period of time,
disconnect the earth terminal on the
battery to prevent battery discharge.

WARRANTY
Polivac Warranty
When a warranty repair is justified, Polivac welcomes such repair by any of its authorized Service Centres. In most instances, the request for warranty brought to the attention of our service Divisions
or Agents are handled in a prompt routine manner with no question of their validity. However, in some requests for warranty are received which are not justified. In these cases machine owners will be
made aware that the premature failure of their equipment was the result of abuse, neglect or other cause not covered by Warranty.
The Polivac warranty covers only DEFECTIVE MATERIAL and/or DEFECTIVE WORKMANSHIP. It does not cover labour.
Your machine is warranted for 12 months from date of purchase by the original user against faulty workmanship or material. The warranty covers only the replacement, repair or adjustment of any
part which in the opinion of Polivac fails as a result of a fault in manufacture assembly. Note 2 year warranty applies to drive motors and gearbox assemblies on electrical machines.
In the case of Hire Companies or similar using the unit to rent on a casual basis then 3 months shall apply.
This warranty does not cover service calls, travelling time, consumable parts, e.g. drive belts, chains, flexible skirt or hose, dust bags, mains leads, brushes, buffer, buffer strips, sanding discs, light
bulbs, nozzles, filters, pressure pumps, piston seals, diaphragms and like items.
In the case of proprietary components used by the manufacturer in his product, such as engines, electrical motors, chargers and the like Polivac will pass on any warranty given by the manufacture of
these items.
This warranty excludes batteries which are guaranteed for 90 days, by the manufactures from date of purchase of the equipment provided that the battery is kept filled to the proper level with distilled
water and not abused.
Accidental damage is not covered by warranty.
Fair wear and tear is not covered by warranty.
Only approved chemicals are to be used in the machine.
All charges to and from the manufacturer, agent or service centre will be the responsibility of the owner.
Repairs carried out by any other person other than an authorized Polivac repairer will cancel the warranty.
A charge for traveling time and labour will be applicable for on-site warranty service.
POLIVAC WARRANTY IS SUBJECT TO THE LAWS AND REGU

GAZDA 42G GAS BUFFER
Belt Tensioner Assembly
24 25
17
7
21
28
27
23
22
2
19
21
5
3
4
20
9
19
22
126
29
16
15
14
23
16
18
15
14
33
31
30
32 32
31
34
21
11
10
12
13
35
6
8
Drawings by: LeanSynergicDesign.com.au

GAZDA 42G GAS BUFFER
Item
Number Description Part No.
1 Tensioner Cross Member GZ001/5089
2 Shadow BRKT Welded GZ001/5084
3 Shadow Angle Welded GZ001/5080
4 Pulley BRKT Torque GZ001/5083
5 Pulley BRKT Plain Welded GZ001/5086
6 Cradle Tensioner GZ001/5108
7 Tensioner Front GZ001/5106
8 Tensioner Back GZ001/5110
9 Pulley BRKT Torque Lever GZ001/5082
10 Graphite Washer 13x40x3 GZ001/5154
11 1/2 x 2" Bolt UNF GZ006/0725
12 Flat washer 1/2" x 1" AAG470
13 1/2 Nut UNF Conelock GZ006/0729
14 M8x16 Flat Washer GZ006/2366
15 M8 Spring Washer GZ006/2372
16 M8x20 Hex SS GZ006/2222
17 M8x25 Coach Bolt BAT275
18 M8 Nut ZP GZ006/2363
19 Graphite Washer 12x40x3 GZ001/5153
20 Flat washer 7/16 x 7/8" GZ006/0730
21 7/16 Nut UNF Conlock GZ006/0724
22 7/16 x 1 1/2" Bolt UNF GZ006/0720
23 Graphite Washer 16x50x3 GZ001/5155
24 M16 Hex 52 mm Nut GZ001/5105
25 M16 Nyloc GZ006/3283
26 M8x40 Set screw 8.8 GZ006/2226
27 Polyurethane Buffer GZ001/5115
28 Rivet AS 6-4 AAK 829
29 Spring 10x20 GZ010//5149
Belt Tensioner Assembly Part List - Page 1 of 2
Drawings by: LeanSynergicDesign.com.au

GAZDA 42G GAS BUFFER
Belt Tensioner Assembly Part List - Page 2 of 2
Item
Number Description Part No.
30 M16 Spring Washer GZ006/0633
31 M16x36x3 Flat Washer GZ006/3287
32 M16 Nut ZP GZ006/3281
33 M10x25 Coach Bolt GZ006/2564
34 M10x35x6 HD Washer GZ001/5113
35 M10 Nyloc GZ006/2712
Drawings by: LeanSynergicDesign.com.au

GAZDA 42G GAS BUFFER
4
4
18
16
11
14
9
2
6
10
1
5
8
Brush Pulley Assembly
17
7
12
15
13

GAZDA 42G GAS BUFFER
Item
Number Description Part No.
1 Pulley Brush 22, 32, 42 GZ010/3064
2 Aluminium Clutch GZ010/3073
4 Bearing 6204 DDU VPV230
5 Circlip Internal 47mm Gas031A
6 Pad Holder Retainer GZ010/3071
7 Hand Tee Knob GZ010/3074
8 Plastic Spicked Padlock GZ010/3083
9 Pad 52 CM P50Jackaro
10 Plastic Pad Holder 52 CM GZ010/3075
11 M20x45x3.5 ZP Flat Washer AAG480
12 M20 Spring Washer GZ006/3562
13 M8x25 Set screw 8.8 GZ006/2251
14 Pad Holder Backing Plate GZ010/3076
15 M20x45 ZP Hex GZ006/3431
16 M8x30 Coach Bolt GZ006/2233
17 M8 Spring Washer GZ006/2372
18 M8 Nut ZP GZ006/2363
Brush Pulley Assembly Part List

GAZDA 42G GAS BUFFER
3
Engine Subassembly Parts
4
2
1
5
A
DETAIL A
11
12
13
B
15
DETAIL B
Drawings by: LeanSynergicDesign.com.au

GAZDA 42G GAS BUFFER
Engine Subassembly Parts
CDETAIL C
8
10
9
6
7
14
Drawings by: LeanSynergicDesign.com.au

GAZDA 42G GAS BUFFER
Engine Subassembly Part List
Item
Number Description Part No.
1 Engine KOH23HPA
2 Top Cowl Base Strip GZ001/5101
3 Screen Metal Basket GSS031BS
4 Rivet AS 6-4 AAK 829
5 Engine Dust Filter GSS028BS
6 3/8" M BSPT x 1/2" Hose Tail GSS006/3566
7 1/2" Hose 380mm long PM036
8 1/2" w x 1" Hex SLB034
9 Hose Clamp 13-20 PPR042
10 1/2" x 1 1/2" Flat Washer GSS056
11 1/4" BSPT Lock Nut PPR054
12 1/4" M BSPT x 3/8" Hose Tail
Elbow PPR053
13 3/8" Hose 180mm long PPR039A
14 3/8" BSPT Plug PVS086
15 1/8" M BSPT x 3/8" Hosetail GSS048
Drawings by: LeanSynergicDesign.com.au

GAZDA 42G GAS BUFFER
Fan Plastic Assembly
5
4
6
2
1
3
7
Drawings by: LeanSynergicDesign.com.au

GAZDA 42G GAS BUFFER
Fan Plastic Assembly Part List
Item
Number Description Part Number
1 Motor Pulley 1 1/8" Bore GZ010/5122
2 Fan Plastic GZ010/0856
3 Fan Washer Support 32, 42 GZ010/3047
4 M8x16 Set screw ZP GZ006/2221
5 M8 Spring Washer GZ006/2372
6 Rivet AS 6-4 AAK 829
7 42G Key Crankshaft GAS089
Drawings by: LeanSynergicDesign.com.au

GAZDA 42G GAS BUFFER
20
66
45
28
27
16 13
35
32
33
36
31
15
53
55
65
61
33
30
30
30
32
30
44
14
30
30
30
10
33
Gas Bottle Holder Assembly
5
7
67
34
19
2
Drawings by: LeanSynergicDesign.com.au