Polivac GAZ24 User manual

INSTRUCTION MANUAL
GAZ20 / GAZ24

MODELS
e.

UNPACKING THE MACHINE
appropriate.
1. Remove from pallet
2. Undo handle bolts and return to operating position.
3. Reconnect bolts when handle is in position
4. Re-attach dust bag to handle.

SAFETY
L.P.G Safety
Awareness Manual
This Safety/Training Manual has been developed to encourage safe working habits of those
Using engine powered equipment fuelled by Liquefied Propane Gas (LPG).
Please be reminded, this manual is not designed to instruct you on how to maintain floors,
But is designed to instruct you on how to avoid incidents that could be brought on by unsafe
Actions, poor maintenance and the lack of accurate knowledge.
Important notice
For safety reasons it is important you
read this safety awareness manual prior
to operating your LPG power product.

READY TO USE
Place the gas bottle into the holder on the machine with the outlet facing
forward.
Tighten the handle to hold the bottle in place.
Connect the machine hose to the gas bottle.
To release the gas turn the knob on the gas bottle.
Before starting you should check the oil level to prevent unnecessary
damage to your machine.
When starting the machine, move the throttle lever to the off position.
You should always start the machine with the pad off the surface, this
done by pushing down on the handle.

READY TO USE
In certain enviroments,you may need to prime the gas regulator, this is
done by pressing the primer button on the outside of the regulator.
To start press the start button located the battery with you foot, hold until
engine start running, then release.
Once running in idle, you now need push the throttle cable to the on
position your machine is now at full throttle and ready to use.
Lift the handle placing the pad on the floor, now you are ready to polish.
Once finished lift the head from off the floor, return the throttle to the off
position and close the gas bottle valve, waiting the engine stops. Now your
machine safe to store

HOW TO USE
•Prepare your safety equipment.
•Plan the work Path. Clear obstacles from in you path .
•The gaz20/gaz24 burnishers work in a straight line , just
walk slowly forward then complete a u-turn walk back
overlapping the previous pass sufficiently , to give a
uniform finish.
•Important note !! Keep the machine moving at all times to
prevent burning the floor.

BATTERY MAINTENANCE
If you plan to leave the machine unused
for a considerable period of time,
disconnect the earth terminal on the
battery to prevent battery discharge.

WARRANTY
Polivac Warranty
When a warranty repair is justified, Polivac welcomes such repair by any of its authorized Service Centres. In most instances, the request for warranty brought to the attention of our service Divisions
or Agents are handled in a prompt routine manner with no question of their validity. However, in some requests for warranty are received which are not justified. In these cases machine owners will be
made aware that the premature failure of their equipment was the result of abuse, neglect or other cause not covered by Warranty.
The Polivac warranty covers only DEFECTIVE MATERIAL and/or DEFECTIVE WORKMANSHIP. It does not cover labour.
Your machine is warranted for 12 months from date of purchase by the original user against faulty workmanship or material. The warranty covers only the replacement, repair or adjustment of any
part which in the opinion of Polivac fails as a result of a fault in manufacture assembly. Note 2 year warranty applies to drive motors and gearbox assemblies on electrical machines.
In the case of Hire Companies or similar using the unit to rent on a casual basis then 3 months shall apply.
This warranty does not cover service calls, travelling time, consumable parts, e.g. drive belts, chains, flexible skirt or hose, dust bags, mains leads, brushes, buffer, buffer strips, sanding discs, light
bulbs, nozzles, filters, pressure pumps, piston seals, diaphragms and like items.
In the case of proprietary components used by the manufacturer in his product, such as engines, electrical motors, chargers and the like Polivac will pass on any warranty given by the manufacture of
these items.
This warranty excludes batteries which are guaranteed for 90 days, by the manufactures from date of purchase of the equipment provided that the battery is kept filled to the proper level with distilled
water and not abused.
Accidental damage is not covered by warranty.
Fair wear and tear is not covered by warranty.
Only approved chemicals are to be used in the machine.
All charges to and from the manufacturer, agent or service centre will be the responsibility of the owner.
Repairs carried out by any other person other than an authorized Polivac repairer will cancel the warranty.
A charge for traveling time and labour will be applicable for on-site warranty service.
POLIVAC WARRANTY IS SUBJECT TO THE LAWS AND REGU

24G GAS Burnisher
Main Body Assembly 6
43
34
44
43
41
54
42
55 46
33
45
50
65
13
24
11
34 65 43
9
1
40
22
43
65
67
46
66
70
65
Drawings by: LeanSynergicDesign.com.au

24G GAS Burnisher
Main Body Assembly
Vacuum Box
25
37
31
27
31
51
7
43
65
41
38
31
4
5
8
31
68 39
24
65
Drawings by: LeanSynergicDesign.com.au

24G GAS Burnisher
Gas Bottle Holder 3
35 49
48
49 35
29
28
27 26
2
43
47
10
27
14
12
30
31
2
31
39
38
37
69
65
Drawings by: LeanSynergicDesign.com.au

24G GAS Burnisher
Dust Bag
Gas Regulator Assembly
18
20 19
63
56
52 59
58
64
62
57
Drawings by: LeanSynergicDesign.com.au

24G GAS Burnisher
Main Body & Gas Bottle Holder - Part List -Page 1 of 3
Item
Number Description Part No.
1 Main Body GS5007
2 Gas Bottle Bracket Assembly GS5011
3 Handle GS5012
4 24G Plastic Skirt GS5006
5 Pad Trimmer GS5020
6 Battery Bracket Strip GS5021
7 Fan cover GS5008
8 Fan Cover Box GS5009
9 Gas Bottle Brase GS5022
10 M16 Gas Bottle Lock Cam GZ006/3291
11 Battery 12V 20AH GSS013
12 Hour Meter 85003 (12V/60V) GZ004/0962
13 Start Switch - G22 Dustmas GZ004/0751
14 Throttle lever GS5023
15* Fan Plastic Assembly Refer to 24G Fan
Plastic Assembly
drawings
16* Brush and Pulley Assembly Refer to 32G Brush
and Pulley Assembly
drawings
17* Pulley Bracket Assembly Refer to 24G Pulley
Bracket Assembly
drawings
18 Dust Bag VPV063
19 Key Ring VPV156
20 Swivel Hook Black VPV120
Drawings by: LeanSynergicDesign.com.au

24G GAS Burnisher
Main Body & Gas Bottle Holder - Part List -Page 2 of 3
Item
Number Description Part No.
21* Engine Sub-Assembly Refer to 24G Engine
Sub-Assembly Parts
drawings
22 20GB Honda Valve Protector GS6017
23* Belt Tensioner Refer to 24G Belt
Tensioner drawings
24 Blue Wheel GS5004
25 Belt B59 or 6962 GZ003/0649
26 Throttle Lever Washer GS5024
27 Nylon Washer M6x32 GZ006/2104
28 M6x25 Coach Bolt GZ006/1929
29 M5x20 Pan Head GZ006/1618
30 M5 Nyloc GZ006/1704
31 M6 Nyloc AAA354
33 M6x12 Flat Washer GZ006/2093
34 M10x30 Hex Bolt GZ006/2646
35 M8x20 Flat Washer.par GZ006/2367
37 M6x25 Roof Bolt GZ006/2017
38 M6x20 Flat Washer GS6104
39 M6x25 Flat Washer.par GZ006/2096
40 Bumpers Continental Trim PPR002
41 M10x75 Set Screw GS5111
42 M12x25 Flat Washer GZ006/2992
43 M10 Nyloc GZ006/2712
44 M10x25 Flat Washer VIB507
45 M6x12 Set screw 4.6 GZ006/1901
46 M6 Spring Washer GZ006/2098
Drawings by: LeanSynergicDesign.com.au

24G GAS Burnisher
Main Body & Gas Bottle Holder - Part List -Page 3 of 3
Item
Number Description Part No.
47 M10x30 Set Screw GZ006/2646
48 M8x20 Coach Bolt GZ006/2224
49 M8 Nyloc PPR094
50 M6x20 Bolt Pan Head GZ006/2001
51 J3 Swivel Castor GS5014
52 LPG Gas Hose 3/8" GSS002
54 M12 Nut BAT295
55 M12 Nylon Threaded Rod 70mm BAT296
56 Gas Regulator GAS013
57 Elbow 3/8"M x 3/8"F BSPT PPR061
58 3/8" BSPTM x 3/8" Y Brass GSS047
59 Elbow 3/8" BSPTM x 1/2"Hose Tail GAS035
62 Filter Lock GGS022
63 Gas Bottle Hose 24.5 x 1/4" STR027
64 Elbow 1/8" BSPT M x 3/16" Hose Tail GAS034
65 M10x25 Flat Washer VIB507
66 M12 Dome Nut GS5112
67 M10x25 SHCS GS5110
68 M6x20 4.60Hex Bolt GZ006/1903
69 Throttle Cable GGS004
70 M6x16 Flat Washer GZ006/2094
Drawings by: LeanSynergicDesign.com.au

24G GAS Burnisher
Belt Tensioner
1
4
2
14
7
3
9
4
6
10
11
13
12
Drawings by: LeanSynergicDesign.com.au

24G GAS Burnisher
Belt Tensioner
Item
Number Description Part No.
1 Belt Tensioner Large GGS016
2 M10x30 Hex Bolt GZ006/2646
3 Bearing 6203 2 RS VPA570
4 M12x25 Flat Washer GZ006/2992
6 M10 Spring Washer GZ006/2721
7 M12x75 Hex Bolt BAT268
9 Bearing Sleeve GSS032
10 M10x25 Flat Washer VIB507
11 M6x20 Set Screw GZ006/1903
12 M6x16 Flat Washer GZ006/2094
13 M6 Spring Washer GZ006/2098
14 M12 Spring Washer GAS054
Drawings by: LeanSynergicDesign.com.au

24G GAS Burnisher
11
14
2
1
5
Brush Pulley Assembly
12
13
17
18
19
20
15
6
9
8
7
4
16
21
Drawings by: LeanSynergicDesign.com.au

24G GAS Burnisher
Item
Number Description Part No.
1 Pulley Brush 22, 32, 42 GZ010/3064
2 Aluminium Clutch GZ010/3073
4 Bearing 6204 DDU VPV230
5 Circlip Internal 47mm Gas031A
6 Pad Holder Retainer GZ010/3071
7 Hand Tee Knob GZ010/3074
8 Plastic Spicked Padlock GZ010/3083
9 Pad 52 CM P50Jackaro
11 M20x45x3.5 ZP Flat Washer AAG480
12 M20 Spring Washer GZ006/3562
13 M8x25 Set screw 8.8 GZ006/2223
14 Pad Holder Backing Plate GZ010/3076
15 M20x50 ZP Hex GS6109
16 M8x30 Coach Bolt GZ006/2233
17 M8 Spring Washer GZ006/2372
18 M8 Nut ZP GZ006/2363
19 24 Inch Pad Holder Backing Plastic GS5013
20 24 Inch Pad Holder GS4001
21 Teflon Washer 33x17 GZ010/1038
Brush Pulley Assembly Part List
Drawings by: LeanSynergicDesign.com.au