Polivac Stealth Series User manual

Polivac International - Stealth-C Battery Burnisher 1 | P a g e
Stealth Battery Burnisher

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INDEX
Index………..…………………………………………………………………………………………………………………….2
Introduction……………………………………………………………………………………………………………………3
Manual Purpose and Contents..…………………………....…………………………………………….……..…3
Target…………………………………………………………………………………………………………………..…….….3
How to keep this manual……..……………………………………………………………………………...………..3
Other reference manuals…..……………………………………………………………………………………….….3
Instruction for Use………………………………………………..………………………………………………………..3
Notice…………………………………………………………………..………………………………………………………..4
Important Information…..…………………………………………………………………………………......………5
Machine Specification….…………………………………………………………………………………..……….…..6
Operator Responsibility…………………………………………………………………………………………………..7
Unpacking and Preparation Of the Machine…………………………………………………………………..7
Machine Features………………………………………………………………………………………………..…...8-11
Console Features…………………………………………………………………………………………………..…11-14
Machine Operation………………………………………………………………………………………………...14-15
Servicing Machine……………………………………………………………………………………………….....15-16
Maintenance Summary…………………………………………………………………………………….............17
Machine Troubleshooting…………………………………………………………………………………..………..18
Electrical System………………………………………………………………………………………………………....19

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Introduction
Manual Purpose and Contents
The purpose of this Manual is to provide the operator with all necessary information to use
the machine properly in a safe way.
It contains information about technical data, operation, storage, maintenance, spare parts
and safety.
Before carrying out any procedure on the machine, the operators and qualified technicians
must read this manual carefully.
Target
This Manual is intended for operators and technicians qualified to perform machine
maintenance. The operators must not carry out operations reserved for qualified
technicians. Polivac International will not be responsible for damages coming from the non-
observance of this prohibition.
How to keep this manual
The user manual must be kept near the machine, inside an adequate case, away from liquids
and other substances that can cause damage to it.
Other reference manuals
-Electronic battery charger manual (supplied), to be considered an integral part of
this manual
-Spare parts manual
Instruction for Use
Please read the manual before operating the machine, failure to read and understand this
manual before operating this machine or performing service on this machine may result in
injury to the operator or nearby personnel or result in damage to the machine or nearby
property. Each operator must be trained in the operation of this machine before being
allowed to use it.

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Notice
Three statements you will find in this operation manual that you must read and
observed to ensure safe operation of this machine.
Danger! Indicates possibility of severe bodily injury or death can occur if
Danger! Statements are ignored. Read and observe all Danger! Statements
included in the Operation Manual and attached to the machine.
Warning! Indicates possibility of bodily injury to the operator and other
people can occur if Warning! Statements are ignored. Read and observe all
Warning! Statements included in the Operation Manual and attached to the
machine.
Caution! Indicates possibility of damage to the machine or other
property can occur if Caution! Statements are ignored. Read and observe all
Caution! Statements included in the Operation Manual and attached to the
machine.
Proper maintenance is necessary with all battery floor equipment. The
scheduled maintenance procedures found in this operation manual will
provide many years of continuous service.
Apart from the scheduled maintenance procedures listed it is recommended to
have your machine serviced by certified service technician every 300 hours.

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Important Information (please fill in)
Date of purchase
Purchased from
Address
City
State
P Code
Phone
Contact
Machine Model
Machine Serial
Number
Emergency Phone Numbers
Medical Emergency
Police
Fire Department
Other

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Machine Specification
Polishing Area Coverage...............................2,900 sq m / 31,200 sq ft per hr
Pad Width ................................................................................610mm / 24”
Pad Speed ...................................................2000 RPM Constant under load
Pad Pressure .............................12 to 18 Kg range electronically adjustable
Pad Drive Head ................................................................................Floating
Dust Control Skirt ............................................................................Floating
Dust Control ......................................................Fan forced vacuum system
Dust control Collection .............................Reusable cloth / Disposable bag
Forward / Reverse Speed ......................................................Up to 5Km / h
Pad Drive Motor ..................................................................3.5 KW 36V DC
Batteries.......................................Maintenance free 6 x 6V DC AGM 235Ah
Battery Charger ...............................On–Board 36V DC Delta-Q IC 650 18A
Operating Time .............................................................Approximately 2hrs
Self-Propulsion .................................................................Electric transaxle
Wheels…………………………………………….200mm diameter Cast Polyurethane
Rear Wheels................................................Self - levelling HD castor wheel
Noise ..................................................................................................70 dB
Overload protection ........................................Resettable main key switch
Electronic Controller .......................................Fully sealed, and pest proof
Gross Weight with Batteries ............................................................354Kg
Weight without batteries .................................................................264Kg
Length ............................................................................1400mm Head up
1540mm Head down
Body Width ....................................................................................521mm
Height ..........................................................................................1065mm
Transport Lugs .........................................Four heavy duty lugs on chassis
Routine Maintenance Consumables and Parts
•Pad, 61cm/ 24”…………………………………..P60JACKROO
•Dust bag P/N ……………………………………………….VPV063
•Dust bag clip P/N ..……………………………………...VPV051
•Plastic padlock P/N ……………………………..GZ010/3083
•Padlock tee bolt P/N ……………………………GZ010/3074
•Plastic skirting P/N ……………………………………..BAT004
•Plastic Bumper P/N……………………………………..PPR002
•Plastic fan blades P/N ………………………….……..VPV186
•Vacuum pulley spindle P/N …………………………SLB015
•Vacuum belt Poly Vee J3 X 330 P/N …………….BAT005
•Vacuum bearing 6200 2R P/N ……………………..SLB016
•Fuse AMG150A 32V P/N ……………………………BAT299
•Fuse short blade 15A automotive P/N ………..BAT324
•Battery sealed AGM 6 X 6V P/N ………….……..BAT029

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Operator Responsibility
The operator is responsible for performing the recommended daily maintenance and check-
ups of the machine to keep it in good working condition. The operator must inform the service
personnel or supervisor when recommended maintenance procedures are required as
prescribed in MAINTENANCE SECTION of this manual.
Read this manual carefully before operating this machine.
FOR SAFETY: Do not operate machine before reading and understanding the operation
manual. Keep your machine regularly maintained by following the maintenance information in
this manual. We recommend taking advantage of a service contract from Polivac International
Authorized Distributor or Service centre.
Order parts and supplies only from an Authorized Polivac International Distributor. Use the
parts illustration section of your manual when ordering parts.
During and after operation, perform the recommended daily and hourly procedures outlined
in the Maintenance Chart.
Unpacking and Preparation
Of the Machine
The weight of the machine with batteries is 354 Kg; caution should be taken to remove the
machine from the pallet. Polivac International trained distributors have proper equipment for
safe unloading and delivery of the machine. Any delivery of the machine to the remote areas
must be discussed and understood about safe unloading of the machine by both parties prior
dispatching machine. Any damage caused by inappropriate unloading of the machine from the
pallet is not covered by WARRANTY.
Have the machine on the pallet in flat and safe area for unpacking. Check the machine for
shipping damage.
Remove the box from the pallet. Unbolt the wooden packing blocks that fasten the machine
to the pallet by wheels.
(Use spanner No 13 included in box.) Attach ramp to the pallet. (Ramp is not included in the
box.)
Remove the cover from the machine and reconnect battery negative BLACK/ BLUE heavy cable
back to the battery post. Replace the cover. Turn the key switch ON, red light should come on.
Turn the HEAD LIFTER switch to UP position, head should raise. Before machine is driven off
the pallet, be sure the ramp is attached correctly at the rear of the pallet and clear off any
obstruction.

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Flick the FORWARD/ REVERSE switch to REVERSE position, turn the SPEED CONTROL knob to
about 9 O’clock position, pull the HANDLE-LEVER up and watch the machine driving off the
pallet with caution. Use the handle lever to STOP or START the machine.
Caution!
To turn the machine ON, be sure the PAD ROTATION switch is in OFF position. Should there be
not enough forward motion to drive the machine off the pallet, turn the speed control knob
slightly clockwise.
Caution!
Please do read the manual and familiar yourself with the machine before taking next step.
Caution!
The machine is equipped with four lugs for the transport shipping purpose, two upfront and
two at the back of the machine.
Machine Features
Batteries
•Machine comes with fully sealed batteries that require no maintenance. On-board
battery charger is sophisticated device that is programmed to suit the type of battery
that are installed and will not undercharge or overcharge.
Caution
•A new battery charger programming may take place if different batteries are
installed. Programming is very simple process that can be provided by distributor or
battery installer. (Please refer to separate Battery Charger Manual provided)
On-board Battery Charger
•Battery charger is mounted on the machine and requires 240V, 10A extension lead.
The lead must be at least 10amp lead wire and should be no longer than 15m.
Battery charger programming is factory set and ready to use. Red light indicates
charging is taking place. Green light indicates charging is completed.
Once the charge cycle is complete, the charger remains active in a trickle charge
mode to maintain the charge on the batteries until the charger is unplugged from
the power. Any further specific information (Please refer to separate Battery Charger
Manual provided)

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Pad Size
•Pad size is 61cm / 24”. Easy pad replacement, pad holder head is raised up and tilted
to vertical position by turning the head lifter switch to UP. Head will tilt to about 80
degrees with reference to floor.
Area Coverage
•2,900 square meters per hr / 31,200 square ft per hr
Pad Holder Floating Head
•The floating head compensates for uneven floor and maintains constant pad
pressure. This is unique feature on this machine.
Pad Speed 2000 RPM
•3.5KW motor 36V DC powers the pad holder driver at constant 2000 rpm under the
full load. The pad holder driver is driven direct, no belt.
Automatic Machine Shut Down
•This machine is fitted with over current circuitry in electronic controllers as a safety
feature. The machine will automatically shut down due to excessive pad pressure or
by excessive current draw by the transaxle.
There should be no lights ON, on the console before turning key switch ON for
resetting. Handle trigger lever must also be released.
Dust Control
•Belt driven fan forced vacuum dust control is located under the pad drive head.
Dust Bag
•Cloth material.
Early model metal cover
•Dust bag is located on the right hand side of the machine and is accessible through
top cover metal door.
Late model plastic cover
•Dust bag is accessible on the right hand side of the machine through the side plastic
door.

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Floating Dust Control Skirt Non-marking plastic floating skirt. The skirting aligns itself to
the floor and prevents any dust from escaping. Raising the head in up position makes it very
easy to replace skirt.
Self-Propulsion
•The machine is fitted with electric driven transaxle. The speed of the traction is
controlled via speed control dial knob located on the console. Maximum counter
clockwise knob turn, machine does not move. Turning dial knob progressively
clockwise, machine will reach up to maximum 5km / hr speed. The speed control -
knob is for setting speed only, spring loaded handle lever starts or stops the
machine. Two -position rocker switch enables the machine to move forward or
reverse. Operator can switch the direction of the machine from forward to reverse
mode while machine is still in motion, or vice versa. This feature is very useful for
handling machine in tight spots.
All Wheel Floor Contact
•All four wheels are in constant contact with floor due to special wheel construction
design. Back casters mounted on an axle bridge that is as one unit attached in the
middle of a back part of a chassis via one pivoting bolt. This one unit back casters
subassembly pivots in the middle and thus allows the casters to align with floor.
Fully Sealed Electronic Controller
•The Controller and all associated relays are fully sealed to prevent any entry of insect
or pests that can cause a problem. The controller controls both the pad drive motor
and the electric transaxle. The aluminium block that the controller is mounted on,
works as heat sink. The controller has many different programmable features that
can be chosen. The programming is set to factory specification; Polivac International
may customise it to special request.
Emergency Stop Backup Switch
•Stop back up switch lever is located at the back of the machine console at
approximately operator’s torso height. This spring loaded pivoting lever prevents the
operator being crushed against an object while reversing the machine. Just before
operator gets trapped against something while reversing, the pivoting stop lever
contacts against operator’s torso and activates the automatic transaxle breaking. If
this occurs, flick the direction switch to forward mode, reset the machine and drive
forward.