PolyJohn Comfort XLT FLUSH Series Instruction sheet

there when you need us
Page 1 of 29
September 2023
Comfort XLT™ SERIES
PRODUCT INSTRUCTIONS
FLUSH MODELS
PH04-2000/2100 RECIRC HAND/FOOT
PH04-3000/3100 FRESH HAND/FOOT

PH04 COMFORT XLT™
FLUSH SERIES
Page 2 of 29
September 2023
PRODUCT SPECIFICATIONS
DIMENSION IMPERIAL METRIC
Exterior Height 91 in 231 cm
Exterior Width 62 in 157 cm
Exterior Length 62 in 157 cm
Door Frame Height(I.D.) 74 in 188 cm
Door Frame Width(I.D.) 32 in 81 cm
Tank Seat Height 19 in 48 cm
Weight 302 lb 137 k g
Flushing Tank Capacity 45 gal 170 L
Side Panel Decal Area 12 in x 23 in 30 cm x 58 cm
Door Panel Decal Area 27 in x 27 in 68 cm x 68 cm

PH04 COMFORT XLT™
FLUSH SERIES
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PRODUCT OVERVIEW
The Comfort XLT® – Xtra Large Tank
PolyJohn’s Comfort XLT portable toilet features all-new interior components PROs have been asking for. Designed with a large tank
(capacity of 60 gallons) and a sloped, smooth tank top for easy cleaning, this unit is ideal for special events of all types including
weddings, concerts, fairs, festivals, construction sites and parties where guests just want extra room.
The Comfort XLT provides many ease-of-use features including:
• Oversized, self-closing door
• Roll-in ground level floor access
• Optional interior handrails
READ FIRST: Please follow directions in the sequence they are presented. It is suggested you read through the entire
assembly instructions prior to proceeding.
• Proper handling is required, especially structures that have flat floors with minimal foundations. Dropping this unit during
transport and site set-up may cause structural damage or misalignment of the front assembly and door.
• Position on clear level ground, shims may be used under the floor to aid in leveling, or the door may be out of alignment.
• The PH04 Model restroom assembly will require two people.
• All drilling with 13/64” and 1/4” drill bits. All rivet holes drilled 13/64” dia.
• All references to left, right, front and rear throughout the entire assembly instructions are as viewed from the front of the restroom.
Phillips & Slotted Screwdriver
(for fastening with screws)
Drill
Rivet Gun
(for fastening with rivets)
13/64” Drill Bit
Socket Wrench
Tape Measure
7/16” Socket
Awl1/4” Drill Bit
Hammer
Vice Grips

PH04 COMFORT XLT™
FLUSH SERIES
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September 2023
(123) PC-000106
3/16” Back-up Washer
(23) PC-000121
1/4” x 1-1/4” Fender Washer
(30) PC-000123
1/4” x 5/8” Flat Washer
(1) PC-000168
5/16” x 7/16” Flat Washer
FULL SIZE SCALE
FASTENER DRAWINGS
(6) PC-000175 Screw
1/4”-20 x 1-1/2” Phil-
lips
(23) PC-000139 Bolt
1/4”-20 x 1” Hex Head
(113) PC-000100 Rivet
Large Flange, Short
(2) PC-000102 Rivet
Small Flange, Short
(3) PC-000104 Rivet
Small Flange, Long
(30) PC-000140
Nut 1/4”-20 Nylok
(1) PC-000174 Bolt
1/4”-20 x 1-1/4” Hex Head
(1) PC-000147 Screw
#10 x 3/4” Phillips Head
(12) PC-000105 Rivet
Small Flange
(2) PC-000117 Rivet
Hollow Wall 3/4” Grip

PH04 COMFORT XLT™
FLUSH SERIES
Page 5 of 29
September 2023
ASSEMBLY INSTRUCTIONS
STEP 1: PREPARE THE BASE SURROUND FOR ATTACHING THE WALL PANELS
Drill a 1/4” hole in center notch of base surround for
mounting, centering, and leveling the first side panel.
This will be repeated for other two side panels.
STEP 2. THREE WALL PANELS AND FOUR CORNER MOLDING SUBASSEMBLY
Locate three wall panels and four corner panels. Choose one of the wall panels to be the rear panel and add a corner molding to
each side of the rear panel wall using (9) PC-000100 rivets and (9) PC-000106 back-up washers. Rivet in the center holes first,
then to the top, and back down to the bottom. Follow this procedure for both of the side wall panels connecting them to both rear
corners. Repeat, as well for both of the front corner moldings. NOTE: (Make sure to rivet corner moldings from the outside in, this
gives a good visual appearance.) Lift the three wall panels and four corner moldings sub-assembly and wrap them around the base,
resting the corners on the 1/4” raised areas molded into the top of the base.
PC-000106 Washer
54 Used in this step
PC-000100 Rivet
54 Used in this step

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FLUSH SERIES
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September 2023
ASSEMBLY INSTRUCTIONS
STEP 3: ATTACH THE WALL PANELS TO THE BASE SURROUND
Place a PC-000121 washer on a PC-000139 bolt
and insert the bolt though the center hole in the left side
panel and into the base surround. Place a PC-000123
washer on the inside along with a PC-000140 nut and
tighten. Repeat this step for the other two side panels.
Level the left side panel, and using the remaining holes
in the side as a guide, drill 1/4” holes all the way
through the base surround. Fasten the side to the base
using the same method as for the center hole. Repeat
this for the rest of the sides.
PC-000139 Bolt
15 Used in this step
PC-000121 Washer
15 Used in this step
PC-000140 Nut
15 Used in this step
PC-000123 Washer
15 Used in this step CABANA WRAPPED AROUND BASE SURROUND

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FLUSH SERIES
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ASSEMBLY INSTRUCTIONS
STEP 4. FRONT SUBASSEMBLY TO THE BASE SURROUNDS
Lift the front sub-assembly and place the legs of the aluminum door jamb into the front of the base surround on each side of the door
opening. Attach the front assembly to the front corner moldings by riveting into the pre-drilled holes using (18) PC-000100 rivets
and (18) PC-000106 back-up washers as in Step 1. NOTE: (Make sure that you rivet from the outside of the front toward the
corner.) For shipping purposes, there is a zip tie holding the holding the door closed with the front assembly. Cut this tie off and
install a PC-000104 rivet into the hole in the door jamb. Grab one side of the front assembly and pull tightly into the “pocket” of
the base surround and place a pair of vise-grips onto the base surround holding the front sub-assembly. Locate the three pre-drilled
holes in the bottom of the door jamb, using a 1/4” drill bit, drill into those holes all the way through the base surround. Fasten the
jamb to the base surround using (3) PC-000175 screws with (3) PC-000123 washers with (3) PC-000140 lock-nuts. Be careful
not to over tighten the bolts, crushing the base surround. Repeat this for the other side of the front sub-assembly.
PC-000106 Washer
18 Used in this step
PC-000123 Washer
6 Used in this step
PC-000140 Nut
6 Used in this step
PC-000100 Rivet
18 Used in this step
PC-000104 Rivet
1 Used in this step
PC-000175 Screw
6 Used in this step

PH04 COMFORT XLT™
FLUSH SERIES
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September 2023
ASSEMBLY INSTRUCTIONS
STEP 6. ROOF ASSEMBLY
NOTE: (The front and three wall panels are supplied with pre-drilled holes at the top center of each panel. The roof is supplied with
dimple spots along each of the eight edges.) Use a 13/64” drill bit. Drill holes in the center dimple spots of the roof.
IMPORTANT - BE SURE TO ALIGN THE HOLE FOR THE VENT STACK IN THE ROOF WITH THE HOLE IN THE TANK.
Start with the front of the unit: The roof needs to be aligned with the center
hole in the jamb. When aligning the roof to the front assembly, apply
pressure to the left corner molding, this will cause the door to move up and
down within the aluminum door jamb. Before installing the rivets in this
area square up the door to the jamb. Someone on the outside will rivet
PC-000100 rivets through each of the four center holes of the roof to the
wall panels, while another person places PC-000106 back-up washers
on the rivet stems from inside the unit. Proceed with the corner moldings:
Using a 13/64” drill bit, drill holes in the center on both sides of the rib and
then rivet into place as above. For the wall panels: Hold the roof firmly
against the wall panels. Using a 13/64” bit, drill through the remaining
dimple spots of the roof into the wall panels. The person on the outside
will again rivet the PC-000100 rivets through the drilled holes, while from
inside, someone will place PC-000106 back-up washers on the rivet stems.
STEP 5. ATTACHING THE WALL PANELS AND CORNER MOLDINGS TO THE BASE SURROUND
For the corner moldings: NOTE: (Be sure the corners are pushed tight against the base surround by pushing the corner at the rib
in the center.) Start with the front corners first. From the inside of the unit, locate the two recesses in the front inside corners of the
base surround. Drill a 1/4” hole through the centers of these recesses and through the corner panel. Fasten in place using the PC-
000121 washers and PC-000139 bolts on the ouside with the PC-000123 washers and PC-000140 nuts on the inside. Tighten in
place. Repeat these steps for the remaining corner panels.
PC-000121 Washer
23 Used in this step
PC-000106 Washer
28 Used in this step
PC-000139 Bolt
23 Used in this step
PC-000123 Washer
23 Used in this step
PC-000140 Nut
23 Used in this step
PC-000100 Rivet
28 Used in this step

PH04 COMFORT XLT™
FLUSH SERIES
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September 2023
ASSEMBLY INSTRUCTIONS
These assembly instructions are for foot flush and hand flush, recirculating and fresh flush systems. Some steps will not be needed for
your particular configuration.
STEP 7A. FOOT FLUSH PUMP ASSEMBLY FOR RECIRCULATING AND FRESH FLUSH
(CONTINUE TO STEP 8 FOR HAND FLUSH)
Place a PC-000352 hose clamp on the end of a 60” long 1” diam-
eter hose and push the end of the hose on the intake side of the foot
pump. Tighten clamp and repeat for the discharge side of the pump.
Slip the other ends of the hoses through the rectangular cutout in the
front of the tank riser that is mounted to the floor plate. Feed the ends
of the hoses through the cutout towards the rear of the tank riser. Tilt
the foot pump housing assembly into the front cutout. Raise the floor
plate assembly so that you can drill a 13/64” hole through the un-
derside of the floor (in the counterbore located under the foot pump
assembly) and into the foot pump assembly. Fasten in place using a
PC-000117 rivet.
PC-000117 Rivet
1 Used in this step
STEP 7B. FOOT FLUSH WASTE TANK INSTALLATION
Place the waste tank into position and insert the two hoses coming from the foot pump into the two holes in the back rib of the tank.
Locate the discharge hose (the hose coming from the right side hole) and place a PC-000352 clamp on the end. Connect the hose
to the nozzle mounted on the back of the flush bowl and tighten the clamp in place. For Recirculating Flush: Locate the intake hose
(coming from the left side hole) and place a PC-000352 clamp on the end. Insert the plastic filter assembly into the end of the hose
and tighten the clamp in place. For Fresh Flush: Take the intake hose (coming from the left side hole) and push it through the hole on the
right side of the tank, leaving no slack inside the tank.
STEP 8. WASTE TANK INSTALLATION (ALL FLUSHING STYLES)
On the outside of the unit measure and mark drill spots.
All holes will be 17-3/4” up from the top of the base
surround. For the rear wall panel make a mark above
each ‘corner’ in the bottom rib. Make another mark half
way between those two. For the corner molding, make
a mark on each side of the center rib, centered in the flat
area. On the left wall panel, make a mark above the
‘corner’ of the bottom rib and another 13-1/2” towards
the front. Position the waste tank in the left rear corner
on the tank supports of the base surround. While inside
one person holds the tank in the proper position, using
a 13/64” bit, someone on the outside will drill through
the 7 spots just marked. CAUTION: WHEN DRILLING
HOLES, ESPECIALLY THE REAR PANEL, BE SURE TO
DRILL ONLY THROUGH THE FIRST WALL OF THE
TANK. Place a PC-000106 back-up washer on the
body of the PC-000105 rivet and rivet in place. Repeat
this for the remaining 6 holes. PC-000106 Washer
7 Used in this step
17-3/4”
11-1/2”
2-1/2”
13-1/2”
2-1/2”
PC-000105 Rivet
7 Used in this step

PH04 COMFORT XLT™
FLUSH SERIES
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September 2023
ASSEMBLY INSTRUCTIONS
STEP 9. SINK INSTALLATION
For Fresh Flush Sink: Place the sink assembly into the corner and tilt the sink out so that the intake hose coming from the tank can be
connected to the back of the sink. Place a PC-000352 clamp over the end of the hose, install the hose on the fitting located on the
anti-siphon tank located on the back of the sink., and tighten the clamp in place. For All Sink Installation: Place the sink assembly into
the corner, inserting the sink drain hose into the corresponding hole in the tank. With someone holding the sink tight in the corner,
have another person drill 5 - 13/64” holes in the locations shown in the figure below. Be sure to drill only through the side wall and
only one wall of the sink surround. Fasten in place using a PC-000106 washer on the end of a PC-000105 rivet and rivet in place.
Place a PC-000147 screw through the hole in the sink foot pump mounting plate and screw into the floor plate.
PC-000106 Washer
5 Used in this step
PC-000105 Rivet
5 Used in this step
PC-000147 Screw
1 Used in this step
Two holes located on
corner, 34-1/2” from top of base,
centered in at areas
Two holes on right side, located
13-1/2” from right vertical rib. Top
hole 3” up from horizontal rib. Bottom
hole located 34-1/2”from top of base.
One hole on rear panel
located 34-1/2”from top of base,
centered on vertical rib.
13-1/2”
11-1/2”

PH04 COMFORT XLT™
FLUSH SERIES
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September 2023
ASSEMBLY INSTRUCTIONS
STEP 11. VENT STACK INSTALLATION
Slide the vent stack up through the 4” hole of the roof and down into the corre-
sponding hole in the tank. Using a 13/64” drill bit, drill a hole through the boss on
the tank and through the vent stack. Rivet into place with PC-000117. PC-000117 Rivet
1 Used in this step
STEP 12. DOOR HANDLE AND ROTARY LATCH
PC-000174 Bolt
1 Used in this step
PC-000140 Nut
1 Used in this step
PC-000123 Washer
1 Used in this step
Place the door handle PC-000576 such that the edge
of the opening in the door catches the hinge points
on the handle. When the handle is in place, insert
the screw PC-000174 through the handle’s center
mounting hole. Take the rotary latch PC-000575C
and place it in the door opening from the backside of
the door. Guide it on to the screw. Use washer PC-
000123 and nut PC-000140 to fasten the two halves
together. Adjust the tightness of the screw to adjust the
ease of the latch movement.
STEP 10. FLY SCREEN INSTALLATION
Each of the three sidewall panels has two vent screens. On
the surface of each screen there is a date stamp symbol.
The symbol goes toward the center of the sidewall panel,
facing the inside. For each of the sidewalls, insert into the
vent slot one screen from each side and overlap the center
holes of the screens (at the date stamp symbol). IMPOR-
TANT - MAKE SURE BOTH SCREENS ARE CENTERED
IN THE VENT SLOT. From inside the unit using a 13/64”
drill bit, drill a hole through the center hole of the screen and
into each of the side walls. From the outside rivet a PC-
000100 rivet into the center hole with a PC-000106 back-up washer on
the inside. From inside the unit using the holes at the ends of the screens
as guides, drill holes through to the wall panels. From the outside rivet
the screens in place with PC-000100 rivets and PC-000106 back-up
washers on the inside. PC-000100 Rivet
9 Used in this step
PC-000106 Washer
9 Used in this step

PH04 COMFORT XLT™
FLUSH SERIES
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September 2023
ASSEMBLY INSTRUCTIONS
STEP 13. DOOR CHECK CABLE
Align the three holes of the metal bracket on the door check cable to the holes in the
top inside center of the door so that the bracket angles toward the unit and the three
holes line up with the holes in the bracket (as shown). Rivet into place using (3) PC-
000105 rivets. From the outside of the unit, insert a PC-000104 rivet into the pre-
drilled hole at the top of the door opening of the door jamb. Place the looped end of
the door check cable on the end of the rivet followed by (1) PC-000168 washer and
(1) PC-000106 back-up washer. Rivet in place.
PC-000104 Rivet
1 Used in this step
PC-000168 Washer
1 Used in this step
PC-000105 Rivet
3 Used in this step
PC-000106 Washer
1 Used in this step
1) Push In Tab
2) Lift Up Container
STEP 14. SOAP DISPENSER INSTALLATION
Remove the mounting plate from the soap dispenser: To do this, start by turning the lid of the dispenser counterclockwise and
remove. Then, push in the locking tab at the rear of the dispenser and push up on the soap container, separating the container from
the mounting plate. Using the mounting plate as a drill guide, drill three 13/64” holes into the sink surround in the location shown
on the following page. Rivet in place using three PC-000105 rivets. Reassemble the dispenser.
PC-000105 Rivet
3 Used in this step

PH04 COMFORT XLT™
FLUSH SERIES
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September 2023
ASSEMBLY INSTRUCTIONS
STEP 15. PAPER TOWEL DISPENSER INSTALLATION
Open the Paper Towel dispenser by lifting out on the sides of the lid and lifting up. Place the dispenser in the location shown and
using the holes as a drill guide, drill 4 - 13/64” holes through the side. Rivet in place using PC-000100 rivets from the outside with
PC-000106 washers on the inside.
PC-000100 Rivet
4 Used in this step
PC-000106 Washer
4 Used in this step

PH04 COMFORT XLT™
FLUSH SERIES
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September 2023
ASSEMBLY INSTRUCTIONS
STEP 16. DOOR CLOSURE INSTALLATION
Push the spring tube assembly into the hole in the center molded pocket of the door with the cable end towards the hinged side of
the door. Insert the tabs of the door closure retainer clip into the 2 pre-drilled holes as shown below. Pivot the retainer clip into place
while feeding the spring cable through the hole in the retainer clip. Rivet into place with (2) PC-000105 rivets. Line up the cable clip
in the center of the door jamb to the door closure retainer clip. From inside the unit using a 13/64” bit and using the holes in the clip
as a drill guide, drill two holes into TWO walls of the door jamb only. Rivet the cable clip to the door jamb using (2) PC-000102
rivets. On the inside of the unit, place the top of a hammer against the cable clip. Place the barrel end of the spring cable in the
claw of the hammer. Open the door while holding the hammer in position. Hold the door open with your foot and clamp a vice-
grip pliers on the cable where it comes out of the door. BE SURE TO CLAMP DOWN TIGHT. Remove the cable from the claw of
the hammer, close the door and place the end of the cable into the slot of the cable clip. Open the door and remove the vice-grips.
PC-000105 Rivet
2 Used in this step
1
2
PC-000102 Rivet
2 Used in this step

PH04 COMFORT XLT™
FLUSH SERIES
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September 2023
ASSEMBLY INSTRUCTIONS
STEP 19. OPTIONAL URINAL INSTALLATION
Insert the drain spigot of the urinal into the hole on the left top surface of the holding tank. Position the urinal so that it is level. There
are two holes at the top of the urinal. Drill 13/64” holes through those holes and through the side wall panel. From outside of the
restroom one person will rivet through the drilled holes with PC-000102 rivets, while another person inside the restroom places
PC000106 back-up washers on the rivet stems.
STEP 18. TOILET SEAT INSTALLATION
Place the toilet seat on the top of the tank. Line up the holes in the hinge of the seat with the holes in the top of the tank. Insert the
seat bolts through the seat hinge and through the tank. Lift open the seat, thread the plastic seat nuts on the ends of the bolts and
tighten.
STEP 17. TOILET PAPER DISPENSER
The double roll dispenser can be mounted in a location of your
preference based upon the accessories you have in the unit. Level
the dispenser on the wall and use the four holes in the back of the
dispenser as a guide to mark the location for drill holes. Drill four
13/64” holes into the drill spots just marked. Use awls to hold the
T.P. Dispenser in place. From outside of the unit rivet in place using
(4) PC-000100 rivets and (4) PC-000106 back-up washers on
the inside.
PC-000106 Washer
4 Used in this step
PC-000100 Rivet
4 Used in this step
PC-000106 Washer
2 Used in this step
PC-000102 Washer
2 Used in this step

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FLUSH SERIES
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PC-000490 - T.P. Dispenser
PC-000760 - Rod
PC-000205M - Lock
(4) PC-000100 - Rivet
(4) PC-000106 - Washer
(6) PC-000570 - Fly Screen
(9) PC-000100 - Rivet
(9) PC-000106 - Washer
PH01-0010 - Corner Panel
(72) PC-000100 - Rivet
(72) PC-000106 - Washer
(8) PC-000121 - Washer
(8) PC-000123 - Washer
(8) PC-000139 - Bolt
(8) PC-000140 - Nut
PSD1-1000 - Soap Dispenser
(3) PC-000105 - Rivet
PH03-0008R - Roof
(28) PC-000100 - Rivet
(28) PC-000106 - Washer
PC-000531 - Vent Stack
(1) PC-000117 - Rivet
PC-000495 - Urinal (Optional)
(2) PC-000102 - Rivet
(2) PC-000106 - Washer
(3) PJ03-0002 - Side Panel
(15) PC-000121 - Washer
(15) PC-000123 - Washer
(15) PC-000139 - Bolt
(15) PC-000140 - Nut
PH03-0003RL - Comfort XL
Front Assembly
(See Front Assembly Exploded View)
(6) PC-000175 - 1-1/2” Screw
(6) PC-000123 - Washer
(6) PC-000140 - Nylon Lock Nut
PC-000204
Toilet Seat
TD04-1000 - Paper Towel Dispenser
(4) PC-000100 - Rivet
(4) PC-000106 - Washer
PH04-0025 - Sink Surround
(3) PC-000105 - Rivet
FS3-0026PC - Static Sink OR
FS3-0026PFF - Fresh Flush Sink
(3) PC-000103 - Rivet
(3) PC-000106 - Washer
PH04-0009RFC - Recirc Foot Flush Tank or
PH04-0009RHC - Recirc Hand Flush Tank or
PH04-0009FFC - Fresh Foot Flush Tank or
PH04-0009FHC - Fresh Hand Flush Tank
(5) PC-000105 - Rivet
(5) PC-000106 - Washer
PH04-0024C - Foot Pump Housing w/pump
PH04-0024- Foot Pump Hosing
PC-000606 - Foot Pump
PC-000604 - Rubber Cover
(6) PC-000106 - Washer
(6) PC-000231 - Screw
(1) PC-000105 - Rivet
Comfort XLT - PH04-2000/2100/3000/3100 Parts Diagram
PH04-0001C - Floor Complete (Hand Flush)
PH04-0001CF - Floor Complete (Foot Flush)
(See Base Assembly Exploded View)
http://www.polyjohn.com/pj03-0002/
http://www.polyjohn.com/ph01-0010/
http://www.polyjohn.com/pc-000570/
http://www.polyjohn.com/pc-000490/
http://www.polyjohn.com/ph03-0008r/
http://www.polyjohn.com/pc-000531/
http://www.polyjohn.com/ph03-0003RL/
http://www.polyjohn.com/pc-000175/
http://www.polyjohn.com/pc-000123/
http://www.polyjohn.com/pc-000140/
http://www.polyjohn.com/pc-000204/
http://www.polyjohn.com/ph04-0001c/
http://www.polyjohn.com/pc-000495/
http://www.polyjohn.com/psd1-1000/
http://www.polyjohn.com/TD04-1000/
http://www.polyjohn.com/ph04-0025/
http://www.polyjohn.com/FS3-0026PC/
http://www.polyjohn.com/FS3-0026PFF/
https://www.polyjohn.com/ph04-0009-xlt-tank-variations
http://www.polyjohn.com/ph04-0024C/
http://www.polyjohn.com/pc-000606/
http://www.polyjohn.com/pc-000604/
http://www.polyjohn.com/ph04-0024/
http://www.polyjohn.com/ph04-0001cf/
http://www.polyjohn.com/pc-000100/
http://www.polyjohn.com/pc-000106/
http://www.polyjohn.com/pc-000117/
http://www.polyjohn.com/pc-000123/
http://www.polyjohn.com/pc-000121/
http://www.polyjohn.com/pc-000102/
http://www.polyjohn.com/pc-000106/
http://www.polyjohn.com/pc-000139/
http://www.polyjohn.com/pc-000140/
http://www.polyjohn.com/pc-000100/
http://www.polyjohn.com/pc-000106/
http://www.polyjohn.com/pc-000105/
http://www.polyjohn.com/pc-000100/
http://www.polyjohn.com/pc-000106/
http://www.polyjohn.com/pc-000100/
http://www.polyjohn.com/pc-000106/
http://www.polyjohn.com/pc-000760/
http://www.polyjohn.com/pc-000205M/
http://www.polyjohn.com/pc-000100/
http://www.polyjohn.com/pc-000106/
http://www.polyjohn.com/pc-000123/
http://www.polyjohn.com/pc-000139/
http://www.polyjohn.com/pc-000140/
http://www.polyjohn.com/pc-000121/
http://www.polyjohn.com/pc-000105/
http://www.polyjohn.com/pc-000103/
http://www.polyjohn.com/FS3-0026PC/
http://www.polyjohn.com/pc-000106/
http://www.polyjohn.com/pc-000105/
http://www.polyjohn.com/pc-000106/
http://www.polyjohn.com/pc-000105/
http://www.polyjohn.com/pc-000106/
http://www.polyjohn.com/pc-000231/
PARTS DIAGRAM

PH04 COMFORT XLT™
FLUSH SERIES
Page 17 of 29
September 2023
http://www.polyjohn.com/pc-000102/
http://www.polyjohn.com/pc-000105/
http://www.polyjohn.com/pc-000806/
http://www.polyjohn.com/pc-000181/
http://www.polyjohn.com/pc-100800/
http://www.polyjohn.com/ph03-0006RL/
http://www.polyjohn.com/pc-000102/
http://www.polyjohn.com/pc-000104/
http://www.polyjohn.com/pc-000170/
http://www.polyjohn.com/pc-000794/
http://www.polyjohn.com/pc-000108/
http://www.polyjohn.com/ph03-0005/
http://www.polyjohn.com/pc-000104/
http://www.polyjohn.com/pc-000174/
http://www.polyjohn.com/pc-000175/
http://www.polyjohn.com/pc-000140/
http://www.polyjohn.com/pc-000123/
http://www.polyjohn.com/pc-000200/
http://www.polyjohn.com/pc-000104/
http://www.polyjohn.com/pc-000105/
http://www.polyjohn.com/pc-000106/
http://www.polyjohn.com/pc-000168/
http://www.polyjohn.com/ph01-0004/
http://www.polyjohn.com/pc-000575C/
http://www.polyjohn.com/pc-000123/
http://www.polyjohn.com/pc-000140/
http://www.polyjohn.com/pc-000174/
http://www.polyjohn.com/pc-000104/
http://www.polyjohn.com/pc-000102/
http://www.polyjohn.com/pc-000170/
http://www.polyjohn.com/pc-000576/
*PC-000575C - ROTARY LATCH COMPLETE w/DECAL
(1) PC-000123 - WASHER
(1) PC-000174 - SCREW
(1) PC-000140 - NYLON LOCK NUT
*PC-000200 - DOOR CHECK CABLE
(1) PC-000104 - Rivet (To Jamb)
(3) PC-000105 - Rivet (To Door)
(1) PC-000106 - Washer
(1) PC-000168 - Washer
*PC-000181 - PLASTIC CABLE CLIP
(2) PC-000102 - RIVETS
*PC-000806 - SPRING RETAINER
(2) PC-000105 - RIVETS
*PC-100800 - SPRING ASSEMBLY
PH03-0006RL - DOOR w/HINGES
(15) PC-000102 - RIVETS (DOOR)
(15) PC-000104 - RIVETS (JAMB)
(5) PC-000170 - HINGES
PH03-0005- DOOR JAMB
(10) PC-000104 - RIVETS
(6) PC-000175 - SCREW
(6) PC-000140 - NYLON LOCK NUT (JAMB TO SURROUND)
(6) PC-000123 - WASHER
PC-000794 - SERIAL I.D. PLATE
(2) PC-000108 - RIVETS
PH01-0004 - FRONT PANEL
PH03-0003RL - Front Assembly w/ *Small Parts
PC-000576 - DOOR PULL
PARTS DIAGRAM

PH04 COMFORT XLT™
FLUSH SERIES
Page 18 of 29
September 2023
(20) PC-000121 - FENDER WASHER 1/4 x 1-1/4
(2) PC-000175 - SCREW, 1/4-20 X 1.5” PHILIPS PANHEAD
(23) PC-000117 - RIVET, LONG HOLLOW WALL
PH03-0002 - BASE PLATE
PH04-0001 - BASE SURROUND
BASE TANK SUPPORT
PH04-0001T - STATIC TANK / HAND FLUSH
PH04-0001TF - FOOT FLUSH TANK (shown)
(2) PC-000140 - NUT, NYLON LOCK 1/4”-20
(2) PC-000123 - WASHER 1/4” x 5/8
CXLT BASE COMPLETE
PH04-0001C - Static Tank/Hand Flush Tank
PH04-0001CF - Foot Flush Tank
http://www.polyjohn.com/pc-000140/
http://www.polyjohn.com/pc-000123/
http://www.polyjohn.com/pc-000117/
http://www.polyjohn.com/pc-000121/
http://www.polyjohn.com/pc-000175/
http://www.polyjohn.com/ph04-0001/
http://www.polyjohn.com/ph04-0001t/
http://www.polyjohn.com/ph04-0001tf/
http://www.polyjohn.com/ph03-0002/
PARTS DIAGRAM

PH04 COMFORT XLT™
FLUSH SERIES
Page 19 of 29
September 2023
http://www.polyjohn.com/pc-000593/
http://www.polyjohn.com/pc-100611/
http://www.polyjohn.com/pc-000591/
http://www.polyjohn.com/pc-000592/
http://www.polyjohn.com/ch100-020/
http://www.polyjohn.com/ch100-036/
http://www.polyjohn.com/pc-000590/
http://www.polyjohn.com/pc-100151/
http://www.polyjohn.com/PC-100372B/
http://www.polyjohn.com/pc-100612/
http://www.polyjohn.com/ph04-0009f/
http://www.polyjohn.com/ch100-014/
http://www.polyjohn.com/pf01-1000/
http://www.polyjohn.com/fs3-0022/
http://www.polyjohn.com/PC-000233/
http://www.polyjohn.com/PC-000232/
http://www.polyjohn.com/ft02-0011/
http://www.polyjohn.com/PC-000352/
http://www.polyjohn.com/sg1-0013c/
http://www.polyjohn.com/sg1-0013/
http://www.polyjohn.com/pc-100620/
http://www.polyjohn.com/pc-000106/
http://www.polyjohn.com/pc-100137/
http://www.polyjohn.com/pc-100138/
PC-100611
Flapper Pivot Rod
PC-000592
Pump Handle Boot
PC-000591
Pump Handle
PC-000593 - Cotter Pin
Used in the
Recirculating Flush only
CH100-036
Fresh Water Intake
Hose, 1” x 36”
(Used in the Fresh Flush only)
CH100-020
Recirculating Intake
Hose, 1” x 20”
SG1-0013C - Flapper Complete
Contains the following parts
SG1-0013 - Flapper Valve
PC-100620 - Counterweight
(4) PC-000106 - Washer
(2) PC-100137 - Screw
(2) PC-100138 - Nylon Lock Nut
CH100-014
Hose, 1” x 14”
PC-100372B
Barbed Nozzle
PC-000590
Flush Tank Pump
FS3-0022*
Seat Base/Flush Bowl
PH04-0009F
Comfort XLT Flush Tank
PF01-1000
Plastic Filter
PC-000233
Nylon Lock Nut
PC-000232
Screw
FT02-0011
Prop Rod
(4) PC-000352
#12 Hose Clamp
PC-100612 - Pivot Rod
(2) PC-100151 - Retailer Clip
PH04-0009RHC - HAND RECIRC FLUSH
PH04-0009FHC - HAND FRESH FLUSH
PARTS DIAGRAM

PH04 COMFORT XLT™
FLUSH SERIES
Page 20 of 29
September 2023
http://www.polyjohn.com/pc-100611/
http://www.polyjohn.com/pc-000106/
http://www.polyjohn.com/pc-000604/
http://www.polyjohn.com/ph04-0024/
http://www.polyjohn.com/pc-000231/
http://www.polyjohn.com/ch100-060/
http://www.polyjohn.com/pc-000606/
http://www.polyjohn.com/pc-100151/
http://www.polyjohn.com/PC-100372B/
http://www.polyjohn.com/pc-100612/
http://www.polyjohn.com/ph04-0009f/
http://www.polyjohn.com/ch100-060/
http://www.polyjohn.com/pf01-1000/
http://www.polyjohn.com/fs3-0022/
http://www.polyjohn.com/PC-000233/
http://www.polyjohn.com/PC-000232/
http://www.polyjohn.com/ft02-0011/
http://www.polyjohn.com/PC-000352/
http://www.polyjohn.com/sg1-0013c/
http://www.polyjohn.com/ph04-0009f/
http://www.polyjohn.com/ph04-0024C/
http://www.polyjohn.com/sg1-0013c/
http://www.polyjohn.com/sg1-0013/
http://www.polyjohn.com/pc-100620/
http://www.polyjohn.com/pc-000106/
http://www.polyjohn.com/pc-100137/
http://www.polyjohn.com/pc-100138/
PC-100611
Flapper Pivot Rod
PH04-0024
Foot Pump Housing
PC-000604
Pump Cover
(6)PC-000106 - Washer
Used in the
Recirculating Flush only
CH100-060
Intake Hose, 1” x 60”
(Same hose used for
Fresh Flush and
Recirculating Systems)
(6)PC-000231 - Screw
CH100-060
Discharge Hose, 1” x 60”
PC-100372B
Barbed Nozzle
PC-000606
Flush Tank Foot Pump
FS3-0022*
Seat Base/Flush Bowl
PH04-0009F
Comfort XLT Flush Tank
PF01-1000
Plastic Filter
PC-000233
Nylon Lock Nut
PC-000232
Screw
FT02-0011
Prop Rod
(4) PC-000352
#12 Hose Clamp
PC-100612 - Pivot Rod
(2) PC-100151 - Retailer Clip
PH04-0001TF
Foot Flush Tank Riser
PH04-0024C
Foot Pump
Housing Complete
http://www.polyjohn.com/sg1-0013c/
http://www.polyjohn.com/sg1-0013/
http://www.polyjohn.com/pc-100620/
http://www.polyjohn.com/pc-000106/
http://www.polyjohn.com/pc-100137/
http://www.polyjohn.com/pc-100138/
SG1-0013C - Flapper Complete
Contains the following parts
SG1-0013 - Flapper Valve
PC-100620 - Counterweight
(4) PC-000106 - Washer
(2) PC-100137 - Screw
(2) PC-100138 - Nylon Lock Nut
PH04-0009RHC - FOOT RECIRC FLUSH
PH04-0009FHC - FOOT FRESH FLUSH
PARTS DIAGRAM