PolyKeg PRO one-way keg User manual

INSTRUCTION MANUAL
POLYKEG PRO
MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden.

INDEX
This manual contains information, instructions and warnings for proper handling and use of the
PolyKeg PRO one-way keg.
MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden.
SECTION 1
Warnings 3
SECTION 3
Valves and couplers 7
SECTION 5
Sanitizing instructions 14
SECTION 4
Logistics data sheet 9
SECTION 8
Tapping instructions 25
SECTION 9
Depressurization
instructions
28
SECTION 10
Dismantling instructions 30
21
SECTION 7
POLYKEG PRO WITHOUT BAG
Filling instructions with
PolyKeg® manual kit
5
SECTION 2
Packing and keg

16
SECTION 6
POLYKEG PRO WITH BAG
Filling instructions with
PolyKeg® manual kit
SECTION 11
Materials and
symbols sheet
37

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SECTION 1
Warnings

MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden. 4Instruction manual - PolyKeg Pro |
SECTION 1
Warnings
The PolyKeg PRO one-way keg is intended for professional use only. Please refer to this Instruction Manual and the symbols
on the keg before use.
When handling the keg, wear personal protective equipment (goggles, gloves, etc.) and make sure the room where you are
working is ventilated.
Make sure the keg is intact and leave the warnings on the keg clearly readable.
If used improperly the PolyKeg PRO keg may be damaged, not ensuring the integrity of the product or causing injury and/or
property damage.
The PolyKeg PRO one-way keg cannot be reused, it should be depressurised immediately and disposed of responsibly after
use at authorised collection points.
0÷35 °C - 32÷95 °F
Keep away from heat sources.
If exposed to temperatures above the
permitted limit the keg may be damaged,
not ensuring the integrity of the product
or causing injury and/or property damage.
HAZARD

Use in a well-ventilated environment.
MAX 3.5 BAR - MAX 50 PSI
If over-pressurized, the keg may cause
injury and/or property damage.
NO CHEMICALS
Keep away from unsuitable chemicals
or cleaning substances with PH > 9.
The keg may be damaged, not ensuring
the integrity of the product or causing
injury and/or property damage.
NO CHILDREN
Keep away from children.
When the keg is under pressure it is
heavy and can cause injury
and/or property damage.
NO DIRECT SUNLIGHT
Do not expose to direct sunlight.
The keg may be damaged, not ensuring
the integrity of the product or causing
injury and/or property damage.
DO NOT ROLL
Do not roll and/or drop.
The keg may be damaged causing injury
and/or property damage.
DO NOT REMOVE
Do not remove and/or tamper with the
valve. The keg may be damaged, not
ensuring the integrity of the product or
causing injury and/or property damage.
DO NOT PIERCE
Do not pierce and/or cut.
The keg may be damaged causing injury
and/or property damage.

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SECTION 2


MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden. 6Instruction manual - PolyKeg Pro |
SECTION 2
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PALLET STANDARD IDENTIFICATION
VALVE AND KEG IDENTIFICATION
POLYKEG s.r.l.
Via Pietro Nenni, 51 24050 Calcinate (BG) Italy
Ph. [phone]
KEG000835
POLYKEG PRO 30L SILVER A - type valve
24/04/2020 15.06
Batch: P01L1900855B001 Quantity: 44
(240) KEG000091 (37) 0036 (10) P01L1900855B001
CODE
DESCRIPTION
PRODUCTION DAY / HOUR
BATCH / QUANTITY
VALVE SERIAL NUMBER
KEG SERIAL NUMBER

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SECTION 3
Valves and couplers

MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden. 8Instruction manual - PolyKeg Pro |
SECTION 3
Valves and couplers
TYPE VALVE COUPLER NOTES
AFlat
G
M
SEuropean
Sankey
DAmerican
Sankey
KKK

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SECTION 4
PolyKeg® PRO
logistics data sheets

MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden. 10Instruction manual - PolyKeg Pro |
SECTION 4
PolyKeg® PRO logistics data sheets
PALLET 80X120 CM |31.50’’X47.24’’
EMPTY KEGS PALLETIZATION
WARNINGS
Any stacking of pallets and the maximum number of layers must take into account the mechanical properties of the keg as reported on the technical data
sheet, the local regulations, and the means and manner of handling and transport, as well as the conditions of the storage areas.

*Quantities refer to three layers palletization, compulsory for CTR 20 ft Standard.
PALLET 100X120 CM |39.37’’X47.24’’
Palletization
12 L 406 oz. 16 L 541 oz. 20 L 676 oz. 24 L 811 oz. 30 L 1014 oz.
Layers 54444
Kegs per layer 20 20 20 16 12
Kegs per pallet 100 80 80 64 48
Height 2077 mm | 81,77‘’ 2044 mm | 51,91‘’ 2396 mm | 94,33‘’ 2384 mm | 93,85‘’ 2384 mm | 93,85‘’
QUANTITY pallet kegs kegs kegs kegs kegs
CTR 20 ft Standard 10 1000 800 600* 480* 360*
CTR 40 ft High Cube 22 2200 1760 1760 1408 1056
CTR 45 ft High Cube 26 2600 2080 2080 1664 1248
Truck 13,6 mt 26 2600 2080 2080 1664 1248
Palletization
12 L 406 oz. 16 L 541 oz. 20 L 676 oz. 24 L 811 oz. 30 L 1014 oz.
Layers 54444
Kegs per layer 15 15 15 12 11
Kegs per pallet 75 60 60 48 44
Height 2077 mm | 81,77‘’ 2044 mm | 51,91‘’ 2396 mm | 94,33‘’ 2384 mm | 93,85‘’ 2384 mm | 93,85‘’
QUANTITY pallet kegs kegs kegs kegs kegs
CTR 20 ft Standard 11 825 660 495* 396* 363*
CTR 40 ft High Cube 24 1800 1440 1440 1152 1056
CTR 45 ft High Cube 32 2400 1920 1920 1536 1408
Truck 13,6 mt 32 2400 1920 1920 1536 1408