PolyKeg PRO one-way keg User manual
INSTRUCTION MANUAL
POLYKEG PRO
MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden.
INDEX
This manual contains information, instructions and warnings for proper handling and use of the
PolyKeg PRO one-way keg.
MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden.
SECTION 1
Warnings 3
SECTION 3
Valves and couplers 7
SECTION 5
Sanitizing instructions 14
SECTION 4
Logistics data sheet 9
SECTION 8
Tapping instructions 25
SECTION 9
Depressurization
instructions
28
SECTION 10
Dismantling instructions 30
21
SECTION 7
POLYKEG PRO WITHOUT BAG
Filling instructions with
PolyKeg® manual kit
5
SECTION 2
Packing and keg
16
SECTION 6
POLYKEG PRO WITH BAG
Filling instructions with
PolyKeg® manual kit
SECTION 11
Materials and
symbols sheet
37
www.polykeg.com
SECTION 1
Warnings
MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden. 4Instruction manual - PolyKeg Pro |
SECTION 1
Warnings
The PolyKeg PRO one-way keg is intended for professional use only. Please refer to this Instruction Manual and the symbols
on the keg before use.
When handling the keg, wear personal protective equipment (goggles, gloves, etc.) and make sure the room where you are
working is ventilated.
Make sure the keg is intact and leave the warnings on the keg clearly readable.
If used improperly the PolyKeg PRO keg may be damaged, not ensuring the integrity of the product or causing injury and/or
property damage.
The PolyKeg PRO one-way keg cannot be reused, it should be depressurised immediately and disposed of responsibly after
use at authorised collection points.
0÷35 °C - 32÷95 °F
Keep away from heat sources.
If exposed to temperatures above the
permitted limit the keg may be damaged,
not ensuring the integrity of the product
or causing injury and/or property damage.
HAZARD
Use in a well-ventilated environment.
MAX 3.5 BAR - MAX 50 PSI
If over-pressurized, the keg may cause
injury and/or property damage.
NO CHEMICALS
Keep away from unsuitable chemicals
or cleaning substances with PH > 9.
The keg may be damaged, not ensuring
the integrity of the product or causing
injury and/or property damage.
NO CHILDREN
Keep away from children.
When the keg is under pressure it is
heavy and can cause injury
and/or property damage.
NO DIRECT SUNLIGHT
Do not expose to direct sunlight.
The keg may be damaged, not ensuring
the integrity of the product or causing
injury and/or property damage.
DO NOT ROLL
Do not roll and/or drop.
The keg may be damaged causing injury
and/or property damage.
DO NOT REMOVE
Do not remove and/or tamper with the
valve. The keg may be damaged, not
ensuring the integrity of the product or
causing injury and/or property damage.
DO NOT PIERCE
Do not pierce and/or cut.
The keg may be damaged causing injury
and/or property damage.
www.polykeg.com
SECTION 2
MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden. 6Instruction manual - PolyKeg Pro |
SECTION 2
PALLET STANDARD IDENTIFICATION
VALVE AND KEG IDENTIFICATION
POLYKEG s.r.l.
Via Pietro Nenni, 51 24050 Calcinate (BG) Italy
Ph. +39 0354522245
KEG000835
POLYKEG PRO 30L SILVER A - type valve
24/04/2020 15.06
Batch: P01L1900855B001 Quantity: 44
(240) KEG000091 (37) 0036 (10) P01L1900855B001
CODE
DESCRIPTION
PRODUCTION DAY / HOUR
BATCH / QUANTITY
VALVE SERIAL NUMBER
KEG SERIAL NUMBER
www.polykeg.com
SECTION 3
Valves and couplers
MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden. 8Instruction manual - PolyKeg Pro |
SECTION 3
Valves and couplers
TYPE VALVE COUPLER NOTES
AFlat
G
M
SEuropean
Sankey
DAmerican
Sankey
KKK
www.polykeg.com
SECTION 4
PolyKeg® PRO
logistics data sheets
MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden. 10Instruction manual - PolyKeg Pro |
SECTION 4
PolyKeg® PRO logistics data sheets
PALLET 80X120 CM |31.50’’X47.24’’
EMPTY KEGS PALLETIZATION
WARNINGS
Any stacking of pallets and the maximum number of layers must take into account the mechanical properties of the keg as reported on the technical data
sheet, the local regulations, and the means and manner of handling and transport, as well as the conditions of the storage areas.
*Quantities refer to three layers palletization, compulsory for CTR 20 ft Standard.
PALLET 100X120 CM |39.37’’X47.24’’
Palletization
12 L 406 oz. 16 L 541 oz. 20 L 676 oz. 24 L 811 oz. 30 L 1014 oz.
Layers 54444
Kegs per layer 20 20 20 16 12
Kegs per pallet 100 80 80 64 48
Height 2077 mm | 81,77‘’ 2044 mm | 51,91‘’ 2396 mm | 94,33‘’ 2384 mm | 93,85‘’ 2384 mm | 93,85‘’
QUANTITY pallet kegs kegs kegs kegs kegs
CTR 20 ft Standard 10 1000 800 600* 480* 360*
CTR 40 ft High Cube 22 2200 1760 1760 1408 1056
CTR 45 ft High Cube 26 2600 2080 2080 1664 1248
Truck 13,6 mt 26 2600 2080 2080 1664 1248
Palletization
12 L 406 oz. 16 L 541 oz. 20 L 676 oz. 24 L 811 oz. 30 L 1014 oz.
Layers 54444
Kegs per layer 15 15 15 12 11
Kegs per pallet 75 60 60 48 44
Height 2077 mm | 81,77‘’ 2044 mm | 51,91‘’ 2396 mm | 94,33‘’ 2384 mm | 93,85‘’ 2384 mm | 93,85‘’
QUANTITY pallet kegs kegs kegs kegs kegs
CTR 20 ft Standard 11 825 660 495* 396* 363*
CTR 40 ft High Cube 24 1800 1440 1440 1152 1056
CTR 45 ft High Cube 32 2400 1920 1920 1536 1408
Truck 13,6 mt 32 2400 1920 1920 1536 1408
MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden. 11Instruction manual - PolyKeg Pro |
PALLET 80X120 CM |31.50’’X47.24’’
FILLED KEGS PALLETIZATION
WARNINGS*
Any stacking of pallets and the maximum number of layers must take into account the mechanical properties of the keg as reported on the technical data
sheet, the local regulations, and the means and manner of handling and transport, as well as the conditions of the storage areas.
When stacking pallets, the load must be evenly distributed by using a rigid interlayer or an overturned pallet between one pallet and another.
SECTION 4
PolyKeg® PRO logistics data sheets
Palletization
12 L 406 oz. 16 L 541 oz. 20 L 676 oz. 24 L 811 oz. 30 L 1014 oz.
Layers 3* 2* 2* 2* 2*
Kegs per layer 15 15 15 12 11
Kegs per pallet 45 30 30 24 22
Height 1307 mm | 51,45” 1098 mm | 43,22” 1274 mm | 50,15” 1268 mm | 49,92” 1268 mm | 49,92”
Stacking in storage
Layers 3+3 2+2 2+2 2+2 2+2
Stacking for transport
Layers 3+2 2+2 2+1 2+1 2+1
Wooden interlayer
120 cm120 cm
1,5 cm
80 cm
3 cm
MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden. 12Instruction manual - PolyKeg Pro |
WARNINGS*
Any stacking of pallets and the maximum number of layers must take into account the mechanical properties of the keg as reported on the technical data
sheet, the local regulations, and the means and manner of handling and transport, as well as the conditions of the storage areas.
When stacking pallets, the load must be evenly distributed by using a rigid interlayer or an overturned pallet between one pallet and another.
PALLET 100X120 CM |39.37’’X47.24’’
FILLED KEGS PALLETIZATION
SECTION 4
PolyKeg® PRO logistics data sheets
Palletization
12 L 406 oz. 16 L 541 oz. 20 L 676 oz. 24 L 811 oz. 30 L 1014 oz.
Layers 3* 2* 2* 2* 2*
Kegs per layer 20 20 20 16 12
Kegs per pallet 60 40 40 32 24
Height 1307 mm | 51,45” 1098 mm | 43,22” 1274 mm | 50,15” 1268 mm | 49,92” 1268 mm | 49,92”
Stacking in storage
Layers 3+3 2+2 2+2 2+2 2+2
Stacking for transport
Layers 3+2 2+2 2+1 2+1 2+1
Wooden interlayer
120 cm
120 cm
97 cm
3 cm
1,5 cm
MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden. 13Instruction manual - PolyKeg Pro |
SECTION 4
PolyKeg® PRO logistics data sheets
LOADING RECOMMENDATIONS
PALLET 80X120 CM |31.50’’X47.24’’
PALLET 100X120 CM |39.37’’X47.24’’
pallet plan view
CTR 20 ft Standard 11
CTR 40 ft High Cube 24
CTR 45 ft High Cube 32
Truck 13,6 mt 32
pallet plan view
CTR 20 ft Standard 10
CTR 40 ft High Cube 22
CTR 45 ft High Cube 26
Truck 13,6 mt 26
WARNINGS
When using refrigerated containers, the number of pallets may vary.
When stacking pallets, the load must be evenly distributed by using a rigid interlayer or an overturned pallet between one pallet and another.
In order to prevent damage to the kegs and/or falls, the pallets must be secured with straps and airbags must be inserted in the empty spaces.
the maximum number of layers must take into account the mechanical properties of the keg as reported on the technical data sheet, the local regulations, and
the means and manner of handling and transport, as well as the conditions of the storage areas.
www.polykeg.com
SECTION 5
Sanitizing instructions
MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden. 15Instruction manual - PolyKeg Pro |
SECTION 5
Sanitizing instructions
-
ling machine. Before connecting the keg, clean and sanitize all parts likely to come into contact with the product (coupler and
the keg, clean and sanitize the external part of the valve.
Note Keep away from unsuitable chemicals or cleaning substances with PH > 9 – please read Section “Materials and symbols sheet”.
WHAT NEEDS TO BE SANITIZED
Hot water
Steam
SANITIZATION WITH MANUAL FILLING KIT
SANITIZING WITH AUTOMATIC AND SEMI-AUTOMATIC MACHINES
Maximum pressure
on the valve
0,8 BAR
Maximum
temperature
85°C
Maximum
temperature
85°C
Maximum pressure
on the valve
0,8 BAR
Maximum
temperature
100°C
Max
time
3 SECONDS
SANITIZING THE POLYKEG
MANUAL FILLING KIT
kit in one of the sanitizing solutions listed above. Please
follow the above dilution rates and timescales.
SANITIZING OF THE COUPLER AND
THE EXTERNAL PART OF THE VALVE
Clean and spray the external surface of the components
with one of the sanitizing solutions listed above. Please
follow the above dilution rates and timescales.
AUTOMATIC/SEMI-AUTOMATIC MACHINE SANITIZING
SANITIZING THE EXTERNAL PART OF THE VALVE
valve with hot water or steam according to the above
mentioned pressure, temperature and time values.
Peracetic acid solution in demineralized water
Min 1%
Max 2%
Min time
30 SECONDS
Hydroalcoholic solution in demineralized water
70%
Min time
45 SECONDS
OR
OR
www.polykeg.com
SECTION 6
POLYKEG PRO WITH BAG
Filling instructions with
PolyKeg® manual kit
MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden. 17Instruction manual - PolyKeg Pro |
SECTION 6
POLYKEG PRO WITH BAG
Filling instructions with PolyKeg® manual kit
instruction manual and to the keg technical data sheets.
Fig. 1
Gas tube
Pressure top-up connection
Pressure top-up gauge
Pressure gauge
Gas regulator connection
Counter-pressure regulator
Product tube
Keg coupler (Micro Matic is recommended)
1
2
3
4
5
6
7
8
9
10
1
7
8
9
10
2
3
4
5
6
MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden. 18Instruction manual - PolyKeg Pro |
SECTION 6
POLYKEG PRO WITH BAG
Filling instructions with PolyKeg® manual kit
4. Gas and product tube
connection
Disassemble the PolyKeg®
and sanitize the components as
indicated in the “Sanitizing
Instructions”section.
FIG. 1
FIG. 4
FIG. 2
FIG. 5
FIG. 3
FIG. 6
Connect the product and gas
PREPARATION
2. Assembly
5. Gas and product tubes
3. Gas and product
pressure check
6. Product tube purging
Reassemble the kit properly and
close all valves.
K-VALVE ONLY
Connect the product and gas tubes
system are correctly set and below
the maximum value indicated.
(3.5 bar/50 psi).
Work with the product valve to
remove any residual gas from the
product tube. Close the product
valve.
MAX 3.5 BAR
MAX 50 PSI
CO2
N2
MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden. 19Instruction manual - PolyKeg Pro |
SECTION 6
POLYKEG PRO WITH BAG
Filling instructions with PolyKeg® manual kit
7. Sanitizing
regulation
contact with the product as indicated
in the “Sanitizing instructions”
section.
Work with the gas valve until the
desired counter pressure is reached
(approx. 0.5 bar lower than the
Open the product valve to start
counterpressure regulator to set
reached, close the product valve. Do
to prevent the product from leaking
out of the bag.
check the internal pressure of the keg.
FIG. 9
FIG. 8.1 - VALVOLA A-M FIG. 8.2 - VALVOLA S-D FIG. 8.3 - VALVOLA G-K
FILLING
FIG. 10
1.5 BAR
FIG. 11
FIG. 7
MI01 Rev. 08 dated 14/01/2021
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden. 20Instruction manual - PolyKeg Pro |
SECTION 6
POLYKEG PRO WITH BAG
Filling instructions with PolyKeg® manual kit
Close the regulator and work
on the gas valve to increase the
counter-pressure to a value
slightly higher than the product
Quickly lift the lever and disconnect the coupler from the keg.
Remove any residual product with
water and sanitize the external
part of the valve as indicated in the
“Sanitizing instructions” section.
Apply the seal.
FIG. 13.1 - A-M VALVES FIG. 13.2 - S-D VALVES FIG. 13.3 - G-K VALVESFIG. 12
FIG. 14 FIG. 15
Table of contents
Other PolyKeg Kegerator manuals
