PolyKeg PRO User manual

www.polykeg.com
POLYKEG PRO WITH BAG
Filling instructions with
PolyKeg®manual kit

POLYKEG PRO WITH BAG
Filling instructions with PolyKeg®manual kit
Before lling, please refer to the warnings in the “Section 1” of the PolyKeg PRO
instruction manual and to the keg technical data sheets.
Fig. 1
Gas tube
Pressure top-up connection
Pressure top-up gauge
Pressure gauge
Gas regulator connection
Counter-pressure regulator
Product tube
Product lling connection
Product lling valve
Keg coupler (Micro Matic is recommended)
1
2
3
4
5
6
7
8
9
10
1
7
8
9
10
2
3
4
5
6
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden.
PolyKeg S.r.l - Via L. Da Vinci, 5/9 24064 Grumello del Monte (BG) - Italy - Ph. [phone] - E-mail: [email protected] - www.polykeg.com Rev. 01 dated 19/03/2021

POLYKEG PRO WITH BAG
Filling instructions with PolyKeg®manual kit
1. Sanitizing
4. Gas and product tube
connection
Disassemble the PolyKeg® lling kit
and sanitize the components as
indicated in the “Sanitizing
Instructions”section.
FġG. 1
FIG. 4
FIG. 2
FIG. 5
FIG. 3
FIG. 6
Connect the product and gas
tubes to the lling kit.
PREPARATION
2. Assembly
5. Gas and product tubes
connection with K-valve
3. Gas and product
pressure check
6. Product tube purging
Reassemble the kit properly and
close all valves.
K-VALVE ONLY
Connect the product and gas tubes
to the lling kit. Open the red valve.
Check that the pressures of the lling
system are correctly set and below
the maximum value indicated.
(3.5 bar).
Work with the product valve to
remove any residual gas from the
product tube. Close the product
valve.
MAX 3.5 BAR
MAX 50 PSI
CO2
N2
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden.
PolyKeg S.r.l - Via L. Da Vinci, 5/9 24064 Grumello del Monte (BG) - Italy - Ph. [phone] - E-mail: [email protected] - www.polykeg.com Rev. 01 dated 19/03/2021

POLYKEG PRO WITH BAG
Filling instructions with PolyKeg®manual kit
7. Sanitizing
9. Counter-pressure
regulation
10. Filling 11. End of lling
8. Connection and Counter-Pressure Check
Before lling, sanitize the parts in
contact with the product as indicated
in the “Sanitizing instructions”
section.
Work with the gas valve until the
desired counter pressure is reached
(approx. 0.5 bar lower than the
product lling pressure).
Open the product valve to start
lling and work with the
counterpressure regulator to set
and/or change the lling speed.
Once the nominal lling volume is
reached, close the product valve. Do
not exceed the nominal lling volume
to prevent the product from leaking
out of the bag.
Make sure the lling head is properly connected to the valve, lower the lever and
check the internal pressure of the keg.
FIG. 9
FIG. 8.1 - A-M VALVES FIG. 8.2 - S-D VALVES FIG. 8.3 - G-K VALVES
FILLING
FIG. 10
1.5 BAR
FIG. 11
FIG. 7
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden.
PolyKeg S.r.l - Via L. Da Vinci, 5/9 24064 Grumello del Monte (BG) - Italy - Ph. [phone] - E-mail: [email protected] - www.polykeg.com Rev. 01 dated 19/03/2021

POLYKEG PRO WITH BAG
Filling instructions with PolyKeg®manual kit
12. Pressure balance 13. Uncoupling
14. Valve sanitizing 15. Seal application
Close the regulator and work
on the gas valve to increase the
counter-pressure to a value
slightly higher than the product
lling value.
Quickly lift the lever and disconnect the coupler from the keg.
Remove any residual product with
water and sanitize the external
part of the valve as indicated in the
“Sanitizing instructions” section.
Apply the seal.
FIG. 13.1 - A-M VALVES FIG. 13.2 - S-D VALVES FIG. 13.3 - G-K VALVESFIG. 12
FIG. 14 FIG. 15
This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden.
PolyKeg S.r.l - Via L. Da Vinci, 5/9 24064 Grumello del Monte (BG) - Italy - Ph. [phone] - E-mail: [email protected] - www.polykeg.com Rev. 01 dated 19/03/2021