Porter-Cable PCFP02040 User manual

ELECTRIC 4 GALLON HAND
CARRY AIR COMPRESSOR
COMPRESSEURS D’AIR
PORTATIFS ÉLECTRIQUES
DE 4 GALLONS
COMPRESOR DE AIRE PORTÁTIL
ELÈCTRICO DE 4 GALONES
www.portercable.com
Français : Page 21
Español: Página 43
INSTRUCTIVO DE OPERACIÓN, CENTROS
DE SERVICIO Y PÓLIZA DE GARANTÍA.
LÉASE ESTE INSTRUCTIVO
ANTES DE USAR EL PRODUCTO.
PCFP02040
Part No. N298182 AUG13 Copyright © 2013 PORTER-CABLE
Instruction manual
Manuel d'instructions
Manual de'instrucciones

2 - ENG
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand.
This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT
PROBLEMS. To help you recognize this information, we use the symbols below.
Please read the manual and pay attention to these symbols.
Indicates an imminently
hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a potentially
hazardous situation which, if not avoided,
may result in minor or moderate injury.
Indicates a potentially
hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a practice not
related to personal injury which, if
not avoided, may result in property
damage.
IMPORTANT SAFETY INSTRUCTIONS
This product contains chemicals known to the State of California
to cause cancer, and birth defects or other reproductive harm. Wash hands after
handling.
Some dust contains chemicals known to the State of California to
cause cancer, birth defects or other reproductive harm such as asbestos and lead in
lead based paint.
To reduce the risk of injury, read the instruction manual.
SAVE THESE INSTRUCTIONS
HAZARD
RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN HOW TO PREVENT IT
• It is normal for electrical contacts
within the motor and pressure switch
to spark.
• Always operate the compressor in a
well ventilated area free of combustible
materials, gasoline, or solvent vapors.
• If electrical sparks from compressor
come into contact with flammable
vapors, they may ignite, causing fire or
explosion.
• Ifsprayingflammablematerials,locate
compressor at least 20' (6.1m) away
from spray area. An additional length
of air hose may be required.
• Storeflammablematerialsinasecure
location away from compressor.
• Restricting any of the compressor
ventilation openings will cause serious
overheating and could cause fire.
• Neverplaceobjectsagainstorontop
of compressor.
• Operate compressor in an open area
at least 12" (30.5 cm) away from any
wall or obstruction that would restrict
the flow of fresh air to the ventilation
openings.
• Operate compressor in a clean, dry
well ventilated area. Do not operate unit
in any confined area. Store indoors.

3 - ENG
• Unattended operation of this product
could result in personal injury or
property damage. To reduce the risk
of fire, do not allow the compressor to
operate unattended.
• Alwaysremaininattendancewiththe
product when it is operating.
• Alwaysturnoffandunplugunitwhen
not in use.
HAZARD
RISK TO BREATHING (ASPHYXIATION)
WHAT CAN HAPPEN HOW TO PREVENT IT
• Thecompressedairdirectlyfromyour
compressor is not safe for breathing.
The air stream may contain carbon
monoxide, toxic vapors, or solid
particles from the air tank. Breathing
these contaminants can cause serious
injury or death.
• Never use air obtained directly from
the compressor to supply air for
human consumption. The compressor
is not equipped with suitable filters and
in-line safety equipment for human
consumption.
• Exposuretochemicalsindustcreated
by power sanding, sawing, grinding,
drilling, and other construction activities
may be harmful.
• Sprayedmaterialssuchaspaint,paint
solvents, paint remover, insecticides,
weed killers, may contain harmful
vapors and poisons.
• Work in an area with good cross
ventilation. Read and follow the safety
instructions provided on the label or
safety data sheets for the materials
you are spraying. Always use certified
safety equipment: NIOSH/OSHA
respiratory protection or properly fitting
face mask designed for use with your
specific application.
HAZARD
RISK OF BURSTING
Air Tank: On February 26, 2002, the U.S. Consumer Product Safety Commission
published Release # 02-108 concerning air compressor tank safety:
Air compressor receiver tanks do not have an infinite life. Tank life is dependent upon
several factors, some of which include operating conditions, ambient conditions,
proper installations, field modifications, and the level of maintenance. The exact effect
of these factors on air receiver life is difficult to predict.
If proper maintenance procedures are not followed, internal corrosion to the inner
wall of the air receiver tank can cause the air tank to unexpectedly rupture allowing
pressurized air to suddenly and forcefully escape, posing risk of injury to consumers.
Your compressor air tank must be removed from service by the end of the year shown
on your tank warning label.
The following conditions could lead to a weakening of the air tank, and result in a
violent air tank explosion:
WHAT CAN HAPPEN HOW TO PREVENT IT
• Failure to properly drain condensed
water from air tank, causing rust and
thinning of the steel air tank.
• Drainairtank daily oraftereach use.
If air tank develops a leak, replace it
immediately with a new air tank or
replace the entire compressor.
• Modifications or attempted repairs to
the air tank. • Never drill into, weld, or make any modifications to the air tank or its
attachments. Never attempt to repair a
damaged or leaking air tank. Replace
with a new air tank.

4 - ENG
• Unauthorized modifications to the
safety valve or any other components
which control air tank pressure.
• Theairtank is designedtowithstand
specific operating pressures.
Never make adjustments or parts
substitutions to alter the factory set
operating pressures.
ATTACHMENTS & ACCESSORIES:
• Exceeding the pressure rating of
air tools, spray guns, air operated
accessories, tires, and other inflatables
can cause them to explode or fly apart,
and could result in serious injury.
• Follow the equipment manufacturers
recommendation and never exceed the
maximum allowable pressure rating of
attachments. Never use compressor
to inflate small low pressure objects
such as children’s toys, footballs,
basketballs, etc.
TIRES:
• Overinflation of tires could result
in serious injury and property
damage.
• Use a tire pressure gauge to check
the tires pressure before each use and
while inflating tires; see the tire sidewall
for the correct tire pressure.
NOTE: Air tanks, compressors and
similar equipment used to inflate tires
can fill small tires very rapidly. Adjust
pressure regulator on air supply to
no more than the rating of the tire
pressure. Add air in small increments
and frequently use the tire gauge to
prevent over inflation.
HAZARD
RISK OF ELECTRICAL SHOCK
WHAT CAN HAPPEN HOW TO PREVENT IT
• Your compressor is powered by
electricity. Like any other electrically
powered device, if it is not used
properly it may cause electric shock.
• Never operate the compressor
outdoors when it is raining or in wet
conditions.
• Never operate compressor with
protective covers removed or
damaged.
• Repairs attempted by unqualified
personnel can result in serious injury or
death by electrocution.
• Anyelectricalwiringorrepairsrequired
on this product should be performed
by authorized service center personnel
in accordance with national and local
electrical codes.
• Electrical Grounding: Failure to
provide adequate grounding to this
product could result in serious injury
or death from electrocution. Refer to
Grounding Instructions paragraph
in the Installation section.
• Makecertainthat the electrical circuit
to which the compressor is connected
provides proper electrical grounding,
correct voltage and adequate fuse
protection.

5 - ENG
HAZARD
RISK FROM FLYING OBJECTS
WHAT CAN HAPPEN HOW TO PREVENT IT
• Thecompressedairstreamcancause
soft tissue damage to exposed skin
and can propel dirt, chips, loose
particles, and small objects at high
speed, resulting in property damage or
personal injury.
• Alwayswearcertifiedsafetyequipment:
ANSI Z87.1 eye protection (CAN/CSA
Z94.3) with side shields when using
the compressor.
• Never point any nozzle or sprayer
toward any part of the body or at other
people or animals.
• Always turn the compressor off and
bleed pressure from the air hose and air
tank before attempting maintenance,
attaching tools or accessories.
HAZARD
RISK OF HOT SURFACES
WHAT CAN HAPPEN HOW TO PREVENT IT
• Touching exposed metal such as
the compressor head, engine head,
engine exhaust or outlet tubes, can
result in serious burns.
• Nevertouchanyexposedmetalparts
on compressor during or immediately
after operation. Compressor will
remain hot for several minutes after
operation.
• Do not reach around protective
shrouds or attempt maintenance until
unit has been allowed to cool.
HAZARD
RISK FROM MOVING PARTS
WHAT CAN HAPPEN HOW TO PREVENT IT
• Moving parts such as the pulley,
flywheel, and belt can cause serious
injury if they come into contact with
you or your clothing.
• Never operate the compressor with
guards or covers which are damaged
or removed.
• Keep your hair, clothing, and gloves
away from moving parts. Loose
clothes, jewelry, or long hair can be
caught in moving parts.
• Airventsmaycovermovingpartsand
should be avoided as well.
• Attempting to operate compressor
with damaged or missing parts or
attempting to repair compressor with
protective shrouds removed can
expose you to moving parts and can
result in serious injury.
• Any repairs required on this product
should be performed by authorized
service center personnel.

6 - ENG
HAZARD
RISK OF UNSAFE OPERATION
WHAT CAN HAPPEN HOW TO PREVENT IT
• Unsafeoperationof your compressor
could lead to serious injury or death to
you or others.
• Reviewandunderstandallinstructions
and warnings in this manual.
• Become familiar with the operation
and controls of the air compressor.
• Keep operating area clear of all
persons, pets, and obstacles.
• Keep children away from the air
compressor at all times.
• Do not operate the product when
fatigued or under the influence of
alcohol or drugs. Stay alert at all times.
• Neverdefeatthesafetyfeaturesofthis
product.
• Equip area of operation with a fire
extinguisher.
• Donotoperatemachinewithmissing,
broken, or unauthorized parts.
• Neverstandonthecompressor.
HAZARD
RISK OF FALLING
WHAT CAN HAPPEN HOW TO PREVENT IT
• A portable compressor can fall from
a table, workbench, or roof causing
damage to the compressor and could
result in serious injury or death to the
operator.
• Alwaysoperatecompressorinastable
secure position to prevent accidental
movement of the unit. Never operate
compressor on a roof or other elevated
position. Use additional air hose to
reach high locations.
HAZARD
RISK FROM NOISE
WHAT CAN HAPPEN HOW TO PREVENT IT
• Under some conditions and duration
of use, noise from this product may
contribute to hearing loss.
• Alwayswearproperhearingprotection
during use.
HAZARD
RISK OF INJURY FROM LIFTING
WHAT CAN HAPPEN HOW TO PREVENT IT
• Serious injury can result from
attempting to lift too heavy an object. • The compressor is too heavy to be lifted by one person. Obtain assistance
from others before lifting.

7 - ENG
HAZARD
RISK OF SERIOUS INJURY OR PROPERTY DAMAGE
WHEN TRANSPORTING COMPRESSOR
WHAT CAN HAPPEN HOW TO PREVENT IT
• Oil can leak or spill and could result
in fire or breathing hazard; serious
injury or death can result. Oil leaks will
damage carpet, paint or other surfaces
in vehicles or trailers.
• Always place compressor on a
protective mat when transporting to
protect against damage to vehicle
from leaks. Remove compressor from
vehicle immediately upon arrival at
your destination.
HOT SURFACES
PUMP CYLNDER
AND HEAD
OUTLET TUBE
CHECK
VALVE
SAFETY VALVE
SAVE THESE INSTRUCTIONS
FOR FUTURE USE
SPECIFICATIONS
Model No. PCFP02040
Voltage/Amps/Hz-Single Phase 120/14A/60
Minimum Branch Circuit Requirement 15 amps
Fuse Type Time Delay
Air Tank Capacity 4 Gallon (15.1 liters)
Pump Oil Capacity 10.6 oz. (313.5 mL)
Approximate Cut-in Pressure 105 psig
Approximate Cut-out Pressure 135 psig
SCFM @ 40 psig 4.9 *
SCFM @ 90 psig 3.4 *
Weight 58.4lbs(26.5kg)
*Tested per ISO 1217
Refer to Glossary for abbreviations.

8 - ENG
GLOSSARY
Become familiar with these terms before operating the unit.
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per minute; a unit of measure of air delivery.
PSIG: Pounds per square inch gauge; a unit of measure of pressure.
CodeCertification:Products that bear one or more of the following marks: UL®, CUL,
CULUS, ETL®, CETL, CETLUS, have been evaluated by OSHA certified independent
safety labor0atories and meet the applicable Standards for Safety.
Cut-In Pressure: Whilethemotorisoff,airtankpressuredropsasyoucontinueto
useyouraccessory.Whenthetankpressuredropstoacertainlowerlevelthemotor
will restart automatically. The low pressure at which the motor automatically restarts is
called "cut-in" pressure.
Cut-Out Pressure: When an air compressor is turned on and begins to run, air
pressure in the air tank begins to build. It builds to a certain high pressure before the
motor automatically shuts off, protecting your air tank from pressure higher than its
capacity. The high pressure at which the motor shuts off is called "cut-out" pressure.
Branch Circuit: Circuit carrying electricity from electrical panel to outlet.
DUTY CYCLE
Duty Cycle: For proper operation of your air compressor, it is recommended that a
50% duty cycle be maintained; that is, the air compressor should not run more than 5
minutes in any 10 minute period.
ASSEMBLY
UNPACKING
Remove unit from carton and discard all packaging.
CHECK PUMP OIL (FIG 1)
The compressor was shipped with oil in the crankcase. A shipping
plug is used to prevent oil from leaking during shipment. Do not attempt to operate
this air compressor without first checking the oil level. Serious damage can result from
even limited operation unless filled with oil and broken in correctly. Closely follow Initial
Set-up under Operation.
Risk of property
Q
FIG. 1
T
damage. Use SAE 40, non-detergent
air compressor oil only. Multi-weight
automotive engine oils like 10W30
should not be used in air compressors.
They leave carbon deposits on critical
components, thus reducing
performance and compressor life.
1. Place unit on a level surface.
2. Remove the shipping plug (T)
and insert the dipstick (Q).
3. Check oil level. See Pump Oil-
Checking paragraph under
Maintenance section for instructions.

9 - ENG
ASSEMBLE AIR INTAKE FILTER (FIG. 2)
Risk of unsafe operation. Do not operate without air intake filter.
Remove shipping plug (U) from air intake inlet and assemble air intake filter(P). Tighten
until snug.
FIG. 2
P
U
INSTALLATION
HOW TO SET UP YOUR UNIT
LOCATION OF THE AIR COMPRESSOR
• Locatetheaircompressorinaclean,dryandwellventilatedarea.
• Theaircompressorshouldbelocatedatleast12"(30.5cm)awayfromthewall
or other obstructions that will interfere with the flow of air.
• Theaircompressorpumpandshroudaredesignedtoallowforpropercooling.
The ventilation openings on the compressor are necessary to maintain proper
operating temperature. Do not place rags or other containers on or near these
openings.
• Keepthecompressorawayfromtheareasthathavedirtand/orvolatilefumesin
the atmosphere. These impurities may clog the air intake filter and valves, causing
inefficient operation.
• Placetheaircompressoronaflatsurfacerestingontherubberfeet.
NOISE CONSIDERATIONS
Consult local officials for information regarding acceptable noise levels in your area.
To reduce excessive noise, use vibration mounts or silencers, relocate the unit or
construct total enclosures or baffle walls. Contact a Trained Service Technician for
assistance.
ELECTRICAL (FIG. 4)
Refer to all safety instructions before using unit. Observe extension cord safety
instructions if necessary. Always move the Auto/Off switch (D) to the "Off" position
before removing the plug from the outlet.
TRANSPORTING
Whentransporting the compressor in a vehicle, trailer, etc., ensurethat the tank is
drained and the unit is secured. Use care when driving to avoid tipping the unit over
in the vehicle. Damage can occur to the compressor or surrounding items if the
compressor is tipped.
MOVING
Whenmovingthecompressor,graspthehandleandcarrythecompressorasclose
to the body as possible.
Risk of unsafe operation. Ensure proper footing and use caution when
carrying compressor to avoid a loss of balance.

10 - ENG
GROUNDING INSTRUCTIONS (FIG. 3)
RISK OF ELECTRICAL SHOCK. Intheeventofashortcircuit,
grounding reduces the risk of shock by providing an escape wire for the
electriccurrent.Thisaircompressormustbeproperlygrounded.
The portable air compressor is equipped with a cord having a grounding wire with an
appropriate grounding plug (A).
1. The cord set and plug (A) with this unit contains
C
A
FIG. 3
B
a grounding pin (B). This plug MUST be used
with a grounded outlet (C).
IMPORTANT: The outlet being used must be
installed and grounded in accordance with all local
codes and ordinances.
2. Make sure the outlet being used has the same
configuration as the grounded plug. DO NOT
USE AN ADAPTER. See figure 3.
3. Inspect the plug and cord before each use. Do
not use if there are signs of damage.
4. If these grounding instructions are not completely understood, or if in doubt as to
whether the compressor is properly grounded, have the installation checked by a
qualified electrician.
RISK OF ELECTRICAL SHOCK. IMPROPER GROUNDING CAN
RESULT IN ELECTRICAL SHOCK.
Donotmodifytheplugprovided.Ifitdoesnotfittheavailableoutlet,acorrect
outletshouldbeinstalledbyaqualifiedelectrician.
RepairstothecordsetorplugMUSTbemadebyaqualifiedelectrician.
EXTENSION CORDS
If an extension cord must be used, be sure it is:
• a3-wireextensioncordthathasa3-bladegroundingplug,anda3-slotreceptacle
that will accept the plug on the product
• ingoodcondition
• nolongerthan50'(15.2m)
• 12 gauge (AWG) or larger. (Wire size increases as gauge number, decreases.
10AWGand8AWGmayalsobeused.DONOTUSE14OR16AWG.)
RiskofPropertyDamage.The use of an undersized extension cord
will cause voltage to drop resulting in power loss to the motor and overheating. Instead
of using an extension cord, increase the working reach of the air hose by attaching
another length of hose to its end. Attach additional lengths of hose as needed.
VOLTAGE AND CIRCUIT PROTECTION
Refer to the Specifications for the voltage and minimum branch circuit requirements.
Risk of Overheating. Certain air compressors can be operated on a
15 amp circuit if the following conditions are met.
1. Voltage supply to circuit must comply with the National Electrical Code.
2. Circuit is not used to supply any other electrical needs.
3. Extension cords comply with specifications.
4. Circuit is equipped with a 15 amp circuit breaker or 15 amp time delay fuse.
NOTE: If compressor is connected to a circuit protected by fuses, use only time
delay fuses. Time delay fuses should be marked "D" in Canada and "T" in the US.
If any of the above conditions cannot be met, or if operation of the compressor
repeatedly causes interruption of the power, it may be necessary to operate it from a
20 amp circuit. It is not necessary to change the cord set.

11 - ENG
COMPATIBILITY
Air tools and accessories that are run off the compressor must be compatible
with petroleum-based products. If you suspect that a material is not compatible
with petroleum products, an air line filter for removal of moisture and oil vapor in
compressed air is required.
NOTE: Always use an air line filter to remove moisture and oil vapor when
spraying paint.
OPERATION
KNOW YOUR AIR COMPRESSOR
READTHISOWNER’SMANUALANDSAFETYRULESBEFOREOPERATINGYOUR
UNIT. Compare the illustrations with your unit to familiarize yourself with the location of
various controls and adjustments. Save this manual for future reference.
DESCRIPTION OF OPERATION (FIG. 4)
FIG. 4
P
N
G
H
D
E
K
Q
R
F
J
L
M
Become familiar with these controls before operating the unit.
Auto (I)/Off (O) Switch (D): Place this switch in the Auto (I) position to provide
automatic power to the pressure switch and Off (O) to remove power at the end of
each use.
Pressure Switch (E): The pressure switch automatically starts the motor when the air
tank pressure drops below the factory set "cut-in" pressure. It stops the motor when
the air tank pressure reaches the factory set "cut-out" pressure.
Safety Valve (F): If the pressure switch does not shut off the air compressor at
its "cut-out" pressure setting, the safety valve will protect against high pressure by
"popping out" at its factory set pressure (slightly higher than the pressure switch "cut-
out" setting).
Tank Pressure Gauge (G): The tank pressure gauge indicates the reserve air
pressure in the tank.
Regulated Pressure Gauge (H): The outlet pressure gauge indicates the air pressure
available at the outlet side of the regulator. This pressure is controlled by the regulator
and is always less than or equal to the tank pressure.

12 - ENG
Cooling System (not shown): This compressor contains an advanced design
cooling system. At the heart of this cooling system is an engineered fan. It is perfectly
normal for this fan to blow air through the vent holes in large amounts. You know that
the cooling system is working when air is being expelled.
Air Compressor Pump (J): Compresses air into the air tank. Working air is not
available until the compressor has raised the air tank pressure above that required at
the air outlet.
DrainValves(K): A drain valve is located at the base of the each air tank and is used
to drain condensation at the end of each use.
CheckValve(L):Whentheaircompressorisoperating,thecheckvalveis"open",
allowingcompressedairtoentertheairtank.Whentheaircompressorreaches"cut-
out" pressure, the check valve "closes", allowing air pressure to remain inside the air
tank.
Motor Overload Protector (not shown): The motor has a thermal overload
protector. If the motor overheats for any reason, the overload protector will shut off the
motor. The motor must be allowed to cool down before restarting. To restart:
1. Set the Auto/Off lever to "Off" and unplug unit.
2. Allow the motor to cool.
3. Plug the power cord into the correct branch circuit receptacle.
4. Set the Auto/Off lever to "Auto" position.
UniversalQuickConnectBody(M): The universal quick connect body accepts the
three most popular styles of quick connect plugs: Industrial, automotive, and ARO.
One hand push-to-connect operation makes connections simple and easy.
Regulator (N): Controls the air pressure shown on the regulated pressure gauge.
Pull the knob out and turn clockwise to increase pressure and counterclockwise
to decrease pressure. When the desired pressure is reached push knob in to lock
in place.
Air Intake Filter (P): This filter is designed to clean air coming into the pump. This
filter must always be clean and ventilation openings free from obstructions. See
Maintenance.
Dipstick (Q) (not shown): Indicates the amount of oil in the pump, MAX indicates
full and MIN indicates oil needs to be added. See Pump Oil paragraphs in the
Maintenance section for instructions.
Oil Drain Plug (R) (not shown): See Pump Oil paragraphs in the Maintenance
section for instructions on how to change the pump oil.
Pressure ReleaseValve (notshown): The pressure release valve located on the
side of the pressure switch, is designed to automatically release compressed air from
the compressor head and the outlet tube when the air compressor reaches "cut-out"
pressure or is shut off. The pressure release valve allows the motor to restart freely.
Whenthemotorstopsrunning,airwillbeheardescapingfromthis valveforafew
seconds. No air should be heard leaking when the motor is running, or continuous
leaking after unit reaches "cut-out" pressure.
HOW TO USE YOUR UNIT (FIG. 4)
HOW TO STOP
1. Set the Auto/Off switch (D) to "Off".
2. Unplug unit when not in use.
BEFORE STARTING
Do not operate this unit until you read this instruction manual
forsafety,operationandmaintenanceinstructions.

13 - ENG
INITIAL SET-UP (BREAK-IN PROCEDURE)
Risk of property damage. Serious damage may result if the
followingbreak-ininstructionsarenotcloselyfollowed.
This procedure is required before the air compressor is put into service and when the
check valve or a complete compressor pump has been replaced.
1. Make sure the Auto/Off switch (D) is in the "Off" position.
2. Check oil level in pump. See Pump Oil-Checking paragraph in the Maintenance
section for instructions.
3. Plug the power cord into the correct branch circuit receptacle. (Refer to Voltage
and Circuit Protection paragraph in the Installation section of this manual.)
4. Open the drain valves (K) (counterclockwise) fully to permit air to escape and
prevent air pressure build up in the air tank during the break-in period.
5. Move the Auto/Off switch to "Auto" position. The compressor will start.
6. Run the compressor for 20 minutes. Make sure the drain valve is open and there
is minimal air pressure build-up in tank.
7. After 20 minutes, close the drain valves by turning clockwise. The air receiver will
fill to "cut-out" pressure and the motor will stop.
The compressor is now ready for use.
BEFORE EACH START-UP
1. Set the Auto/Off switch (D) to "Off".
2. Ensure air tank is drained, see To Drain Tank under Maintenance section for
instructions.
3. Ensurethedrainvalve(K)isclosed.
4. Ensure safety valve (F) is functioning properly, see To CheckSafetyValve under
Maintenance section for instructions.
5. Check pump oil level, see Pump Oil-Checking under Maintenance section for
instructions.
Risk of property damage. Do not operate without oil or with
inadequate oil. PORTER-CABLE is not responsible for compressor failure caused
by inadequate oil.
6. Plug the power cord into the correct branch circuit receptacle. (Refer to Voltage
and Circuit Protection paragraph in the Installation section of this manual.)
7. Turn the regulator knob (N) counterclockwise to set the outlet pressure to zero.
Push regulator knob in to lock in place.
8. Attach hose and accessories.
Riskofunsafeoperation.Firmlygraspairhoseinhandwhen
installingordisconnectingtopreventhosewhip.
Risk of unsafe operation. Do not use damaged or worn
accessories.
NOTE: The hose or accessory will require a quick connect plug if the air outlet is
equipped with a quick connect body (M).
9. Ensure all covers and labels are in place, legible (for labels) and securely mounted.
Do not use compressor until all items have been verified.
RiskofBursting.Toomuchairpressurecausesahazardous
riskofbursting.Checkthemanufacturer’smaximumpressureratingforair
toolsandaccessories.Theregulatoroutletpressuremustneverexceedthe
maximumpressurerating.

14 - ENG
Risk of property damage. Compressed air from the unit may contain
water condensation and oil mist. Do not spray unfiltered air at an item that could be
damaged by moisture. Some air tools and accessories may require filtered air. Read
the instructions for the air tools and accessories.
HOW TO START
1. Set the Auto/Off switch (D) to "Auto" and allow tank pressure to build. Motor will
stop when tank pressure reaches "cut-out" pressure.
2. Turn regulator knob (N) clockwise to increase pressure and stop when desired
pressure is reached. Push regulator knob in to lock in place.
Riskofunsafeoperation.Ifanyunusualnoiseorvibrationis
noticed,stopthecompressorimmediatelyandhaveitcheckedbyatrained
servicetechnician.
The compressor is ready for use.
MAINTENANCE
CUSTOMER RESPONSIBILITIES
Procedure Daily Weekly 1 year or
200 Hours See tank warning
label
Check safety valve X
Drain air tank X
Check pump oil level X
Change pump oil X (2, 3)
Oil leak inspection X
Check for unusual noise/vibration X
Check for air leaks X (1)
Clean compressor exterior X
Remove tank from service X (4)
(1)To check for air leaks apply a solution of soapy water around joints. While
compressor is pumping to pressure and after pressure cuts out, look for air
bubbles to form.
(2) The pump oil must be changed after the first 20 hours of operation. Thereafter,
change oil every 200 hours of operation or once a year, whichever comes first.
(3) Perform more frequent in dusty or humid conditions
(4) For more information, call our Customer Care Center at 1-888-848-5175
Risk of unsafe operation. Unit cycles automatically when
powerison.Whenperformingmaintenance,youmaybeexposedtovoltage
sources,compressedair,ormovingparts.Personalinjuriescanoccur.Before
performing any maintenance or repair, disconnect power source from the
compressorandbleedoffallairpressure.
NOTE: See Operation section for the location of controls.
TO CHECK SAFETY VALVE (FIG. 5)
RiskofBursting.Ifthesafetyvalvedoesnot
F
FIG. 5
work properly, over-pressurization may occur, causing air
tankruptureoranexplosion.
Risk from Flying Objects. Always wear
certifiedsafetyequipment:ANSIZ87.1eyeprotection(CAN/
CSA Z94.3) with side shields.

15 - ENG
Hot surfaces. Risk of burn. Outlet tube, pump head, and
surrounding parts are very hot, do not touch (see the Hot Surfaces identified in
Important Safety Instructions). Allow compressor to cool prior to servicing.
Before starting compressor, pull the ring on the safety valve (F) to make sure that the
safety valve operates freely. If the valve is stuck or does not operate smoothly, it must
be replaced with the same type of valve.
TODRAINTANK(FIG.5,6)
RiskofUnsafeOperation.Air tanks contain high pressure air.
Keepfaceandotherbodyparts awayfromoutletofdrain.UseANSIZ87.1
eye protection (CAN/CSA Z94.3)whendrainingasdebriscan be kickedup
intoface.
Riskfromnoise.Alwayswearproperhearingprotectionduring
use.Undersomeconditionsanddurationofuse,noisefromthisproductmay
contributetohearingloss.
NOTE: All compressed air systems generate condensate that accumulates in any drain
point (e.g., tanks, filter, outlet tubes, dryers). This condensate contains lubricating oil and/
or substances which may be regulated and must be disposed of in accordance with local,
state, and federal laws and regulations.
Risk of Bursting. Water will condense in the air tank. If not
drained,waterwillcorrodeandweakentheairtankcausingariskofairtank
rupture.
Risk of Property Damage. Drain water from air tank may contain oil
and rust which can cause stains.
1. Set the Auto/Off switch (D) to "Off".
2. Turn the regulator knob (N) counterclockwise to set the outlet pressure to zero.
Push regulator knob in to lock in place.
3. Remove the air tool or accessory.
4. Placeasuitablecontainerunderthedrainvalves(K)tocatchdischarge.
5. Pull ring on safety valve (F, Fig. 5) allowing air to bleed from the tank until tank
pressure is approximately 20 psi. Release safety valve ring.
6. Drain water from air tank by opening drain valves (K) on bottom of tanks.
7. After the water has been drained, close the drain valves. The air compressor can
now be stored.
NOTE: If drain valve is plugged, release all air pressure. The valve can then be
removed, cleaned, then reinstalled.
FIG.6
K
DFIG.7
Q
R
N

16 - ENG
PUMPOIL(FIG.7,8)
Draintanktoreleaseairpressurebeforeremovingthedipstick
or oil drain plug.
Hot surfaces. Risk of burn. Outlet tube, pump head, and
surrounding parts are very hot, do not touch (see the Hot Surfaces identified in
Important Safety Instructions). Allow compressor to cool prior to servicing.
Risk of property damage. Use SAE 40, non-detergent air compressor
oil only. Multi-weight automotive engine oils like 10W30 should not be used in air
compressors. They leave carbon deposits on critical components, thus reducing
performance and compressor life.
NOTE: Crankcase oil capacity is approximately 10.6 fluid ounces (313.5 mL).
CHECKING
1. Set the Auto/Off lever to "Off".
2. Place unit on a flat level surface.
3. Remove dipstick (Q) and check oil on dipstick for visual
FIG.8
Q
VV
signs of contaminants (water, dirt, etc).
Makesureairvent(V)indipstickisfree
from debris. If air vent is blocked pressure can build
in crankcase causing damage to air compressor and
possiblepersonalinjury.
4. Wipeoilfromdipstick.
5. Replace dipstick and allow oil to collect on dipstick.
6. Remove dipstick and check oil level on dipstick. The
MAX mark on the dipstick indicates full and MIN mark
indicates oil is needed. If oil level is below the MIN mark,
slowly add oil until it reaches the MAX (full) mark on the
dipstick.
7. Replace dipstick (Q).
CHANGING
1. Set the Auto/Off lever to "Off".
2. Allow the unit to cool.
3. Remove air compressor plug from outlet.
4. Remove the dipstick (Q).
5. Remove the oil drain plug (R) and drain oil into a suitable container. (Tilting the
compressor towards the drain plug will assist in draining.)
6. Replace oil drain plug (R).
7. Slowly fill crankcase with SAE 40, non-detergent air compressor oil. Crankcase
capacity is 10.6 fluid ounces (313.5mL). Oil level should be to the MAX mark on
the dipstick.
NOTE: If the oil is added too quickly, it will overflow and appear to be full.
8. Replace dipstick.
STORAGE
Before you store the air compressor, make sure you do the following:
1. Review the Maintenance section on the preceding pages and perform
scheduled maintenance as necessary.
2. Drain water from air tank. See To Drain Tank under Maintenance section for
instructions.
Waterwillcondenseintheairtank.Ifnotdrained,waterwill
corrodeandweakentheairtankcausingariskofairtankrupture.

17 - ENG
3. Protect the electrical cord and air hose from damage (such as being stepped on
orrunover).Windairhoselooselyaroundthecompressorhandle.
4. Store the air compressor in a clean and dry location.
SERVICE
REPLACEMENT PARTS
Use only identical replacement parts. For a parts list or to order parts, visit our
service website at www.portercable.com You can also order parts from your nearest
PORTER-CABLE Factory Service Center or PORTER-CABLE Authorized Warranty
Service Center. Or, you can call our Customer Care Center at 1-888-848-5175.
SERVICE AND REPAIRS
All quality tools will eventually require servicing and/or replacement of parts. For information
about PORTER-CABLE, its factory service centers or authorized warranty service centers,
visit our website at www.portercable.com or call our Customer Care Center at 1-888-848-
5175. All repairs made by our service centers are fully guaranteed against defective material
andworkmanship.Wecannotguaranteerepairsmadeorattemptedbyothers.
You can also write to us for information at PORTER-CABLE, 4825 Highway 45 North,
Jackson, Tennessee 38305 - Attention: Product Service. Be sure to include all of the
information shown on the nameplate of your tool (model number, type, serial number, etc.).
ACCESSORIES
Since accessories, other than those offered by PORTER-CABLE,
have not been tested with this product, use of such accessories with this tool could be
hazardous. To reduce the risk of injury, only PORTER-CABLE recommended accessories
should be used with this product.
A complete line of accessories is available from your PORTER-CABLE Factory Service
CenteroraPORTER-CABLEAuthorizedWarrantyServiceCenter.PleasevisitourWebSite
www.portercable.com for a catalog or for the name of your nearest supplier.
TROUBLESHOOTING
Risk of Unsafe Operation. Unit cycles automatically when
power is on. When servicing, you may be exposed to voltage sources,
compressedair,ormovingparts.Beforeservicingunitunplugordisconnect
electricalsupplytotheaircompressor,bleedtankofpressure,andallowthe
air compressor to cool.
PROBLEM CAUSE CORRECTION
Excessive tank
pressure - safety
valve pops off.
Pressure switch does
not shut off motor when
compressor reaches
"cut-out" pressure.
Move Auto/Off lever to the "Off"
position, if the outfit does not
shut off have checked by a
Trained Service Technician.
Pressure switch
"cut-out" too high. Have checked by a Trained Service Technician.

18 - ENG
PROBLEM CAUSE CORRECTION
Air leaks at fittings. Tube fittings are not
tight enough. Tighten fittings where air can be heard escaping. Check fittings
with soapy water solution.
DoNotOvertighten.
Air leaks in air tank
or at air tank welds. Defective air tank. Air tank must be replaced.
Do not repair the leak.
Riskbursting.
Donotdrillinto,weldor
otherwisemodifyairtank
or it will weaken. The tank
canruptureorexplode.
Air leaks between
head and valve plate. Leaking seal. Have checked by a Trained Service Technician.
Air leak from
safety valve. Possible defect in safety valve. Operate safety valve manually by pulling on ring. If valve still
leaks, it should be replaced.
Pressure reading
on the regulated
pressure gauge
drops when an
accessory is used.
It is normal for "some"
pressure drop to occur. If there is an excessive amount of pressure drop when the
accessory is used, adjust
the regulator following the
instructions in the Description
ofOperation paragraph in
the Operation Section.
NOTE: Adjust the regulated
pressure under flow conditions
(while accessory is being used).
Compressor is not
supplying enough
air to operate
accessories.
Prolonged excessive
use of air. Decrease amount of air usage.
Compressor is not
large enough for
air requirement.
Check the accessory air
requirement. If it is higher than
the SCFM or pressure supplied
by your air compressor, you
need a larger compressor.
Hole in hose. Check and replace if required.
Check valve restricted. Have checked by a Trained
Service Technician.
Air leaks. Tighten fittings.
Restricted air intake filter. Replace air intake filter.
Risk of unsafe
operation. Do not operate
without air intake filter.
Regulator knob has
continuous air leak. Damaged regulator. Have checked by a Trained Service Technician.
Regulator will not
shut off air outlet. Damaged regulator. Have checked by a Trained Service Technician.

19 - ENG
PROBLEM CAUSE CORRECTION
Motor will not run. Fuse blown, circuit
breaker tripped. Check fuse box for blown fuse and replace as necessary. Reset
circuit breaker. Do not use a fuse
or circuit breaker with higher
rating than that specified for
your particular branch circuit.
Check for proper fuse. You
should use a time delay fuse.
Check for low voltage problem.
Check the extension cord.
Disconnect the other electrical
appliances from circuit or
operate the compressor on
its own branch circuit.
Extension cord is wrong
length or gauge. Check the extension cord.
Loose electrical
connections. Check wiring connection under pressure switch cover.
Possible defective motor
or starting capacitor. Have checked by a Trained Service Technician.
Motor overload
protection switch
has tripped.
Refer to MotorOverload
Protection under Operation. If
motor overload protection trips
frequently, have checked by a
Trained Service Technician.
Tank pressure exceeds
pressure switch
"cut-in" pressure.
Motor will start automatically when
tank pressure drops below "cut-
in" pressure of pressure switch.
Check valve stuck open. Have checked by a Trained
Service Technician.
Motor will not run. Paint spray on internal
motor parts. Have checked by a Trained Service Technician. Do not operate the
compressor in the paint spray area.
See flammable vapor warning.
Pressure release valve on
pressure switch has not
unloaded head pressure.
Bleed the line by pushing the Auto/
Off switch on the pressure switch
to the "Off" position; if the valve
does not open, replace switch.
KnockingNoise. Possible defect in
safety valve. Operate safety valve manually by pulling on ring. If valve still
leaks, it should be replaced.
Defective check valve. Have checked by a Trained
Service Technician.
Carbon build-
up in pump. Have checked by a Trained Service Technician.
Squealing sound. Compressor pump
has no oil. See Pump Oil-Checking paragraph in the
Maintenance section.
Air vent on dipstick
is blocked. Air vent clogged with debris. Clean air vent or replace dipstick.

20 - ENG
FULL ONE YEAR WARRANTY
PORTER-CABLE industrial tools are warranted for one year from date of purchase.
Wewillrepair, without charge,any defects dueto faulty materialsor workmanship.
For warranty repair information, call 1-888-848-5175. This warranty does not apply
to accessories or damage caused where repairs have been made or attempted by
others. This warranty gives you specific legal rights and you may have other rights
which vary in certain states or provinces.
LATIN AMERICA: This warranty does not apply to products sold in Latin America. For
products sold in Latin America, see country specific warranty information contained
either in the packaging, call the local company or see website for warranty information.
FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or
are missing, call 1-888-848-5175 for a free replacement.