Power Climber Wind PC1 Series User manual

WARNING:
Manufacturer: Power Climber® 365 Upland Drive, Seattle, WA 98188
Phone [phone], Fax [phone] © 2014
• All persons operating this equipment must read and completely understand this manual
• All persons must be thoroughly trained in the use of the equipment, its operational and safety
features, and they must also be capable of carrying out the daily inspections.
• Only authorized persons shall operate the equipment.
• Any operation in violation of these instructions is at the operator’s own risk and may result in
serious injuries.
• Keep this manual with the hoist at all times.
• Use only spare parts and recommended steel wire rope from Power Climber®.
• It is the responsibility of the user of this hoist to determine that this hoist is suitable to be used in conjunction
with any other equipment.Theuser must also determine that this hoist and additional components used will be
in strict conformity with the provisions of Federal, State, National, and local ordinances and regulations.
OPERATING INSTRUCTIONS
PC1 HOIST

Page 2 of 40
Manufacturer
Power Climber
A Division of SafeWorks, LLC
365 Upland Drive
Seattle, WA 98188
Customer Support (North America)
Tel: [phone] (CLIMB)
or outside the U.S.: [phone]
Fax: [phone]
Email: [e-mail]
Web: www.PowerClimber.com
Reference: M-804 Issue date: 23-Jul-2014 Revision: C

Page 3 of 40 Reference: M-804 Issue date: 23-Jul-2014 Revision: C
Table of Contents
1.0 Introduction.....................................................................................................................................4
1.1 Features...............................................................................................................................4
2.0 Instructions.....................................................................................................................................6
 2.1GeneralSpecications........................................................................................................6
2.2 Hazard Symbol Summary....................................................................................................6
2.3 Safety Summary..................................................................................................................7
2.4 Hazard Summary...............................................................................................................10
Mechanical Hazards.....................................................................................................10
ElectricalHazards.........................................................................................................11
Environmental Hazards................................................................................................11
HazardPrevention.........................................................................................................11
Wire Rope....................................................................................................................11
2.5 Hoist Components.............................................................................................................15
Front View Of Hoist.....................................................................................................15
Side And Back Views Of Hoist....................................................................................16
2.6 Hoist Installation................................................................................................................17
Installing Hoist To Platform.........................................................................................17
Laying Down The PC1 Hoist.......................................................................................18
Reeving Main Suspension Wire Rope.........................................................................19
Breech Loading Wire Rope.........................................................................................20
Reeving Secondary Wire Rope (Optional)...................................................................22
3.0 Safety Instructions ........................................................................................................................23
3.1 Daily Tests..........................................................................................................................23
Testing Overspeed Brake.............................................................................................23
Testing Overspeed Brake Test Button..........................................................................24
Resetting the Overspeed Brake....................................................................................25
Testing the Emergency Stop Button.............................................................................25
Testing the Controlled Descent Feature.......................................................................26
3.2 Daily Inspection.................................................................................................................27
4.0 Hoist Operations............................................................................................................................27
Testing the Emergency Stop Button.............................................................................28
4.1 Cold Weather Operation.....................................................................................................29
4.2 Dereeving...........................................................................................................................29
Removing the Main Suspension Wire Rope................................................................29
Removing the Secondary Wire Rope (Optional)..........................................................30
4.3 Maintenance.......................................................................................................................31
4.4 Troubleshooting.................................................................................................................31
4.5 Hoist Labels.......................................................................................................................35
5.0 Code Of Safe Practices...................................................................................................................36

Page 4 of 40
1.0 INTRODUCTION
The PC1 is used to raise and lower suspended scaffolds, work cages, and bosun chairs on,
or in buildings and structures. If used for any other purpose, you must take all necessary
precautions to be sure that both design and operation are hazard free, and such use conforms with
manufacturer’sspecications.
Before using the PC1, learn the procedures described in this manual. Any operation in violation
of these instructions may result in bodily injury or death. The design and manufacturing of
the PC1 must comply with UL1323 standard and CUL (CAN/CSA -Z271-98). The use of the
PC1 within the United States is governed by OSHA CFR 29. Consult OSHA CFR-1926 for
temporary applications and OSHA CFR 29-1910 for permanent applications.
It is the duty of the employer to provide this manual to each operator.
PowerClimberreservestherighttomakechangesormodicationstoitshoist.Usersofthis
equipment must request current operating information prior to using this equipment. Call your
local Power Climber dealer.
This manual is included with each PC1. Additional copies are available from your Power
Climber dealer. Keep a current copy of this manual with the hoist at all times.
1.1 FEATURES
Reference: M-804 Issue date: 23-Jul-2014 Revision: C
Standard Features of the PC1 Hoist
Feature Function Benet
Broad Operating
Range:
208V, +10%/-15%
220V, +/- 10%
• Signicantlyimproved
performance at low voltage
• Proven reliable performance
from 177 to 229 run volts
• Tested in 30 min. continuous
run tests
• Proven reliable performance
from 198 to 242 run volts
• Tested in 30 min continuous
run tests
• Reduces service calls
• Extends electric component life
• Eliminates power-induced down
time
• Allows longer drops with yoked
hoists
• Saves time and money ($)
Load Sensitive
Traction • Applies only the traction
needed to lift load, not full
1,000 lbs. lifting force on rope
• Virtually eliminates the risk of
wire rope jam
• Greater tolerance of wire rope
condition
• Saves wear and tear on rope, extends
wire rope life
• Savescostlywireropejamineld
• Minimizes the need for rescue
• Minimizes wire rope destruction and
lengthy service

Page 5 of 40 Reference: M-804 Issue date: 23-Jul-2014 Revision: C
Standard Features of the PC1 Hoist
Feature Function Benet
Voltage Indicator
Remote Ready
Built-in Overspeed Brake
Optional Features of the PC1 Hoist
Feature Function Benet
Overload Device (mount-
ed on suspended scaffold) Allows to be shop set to 750 lbs or 1,250 lbs. Refer to
overload instructions.
Reduces rigging material &
labor. Also required for PC1
hoists used in Canada.
• Allows use of secondary
suspension wire rope for
required applications (double
deck, overhead protection,
some industrial applications)
or eliminate independent
safety lines.
• Designed to mount into hoist
for maximum durability and
security
Built-in Secondary Wire
Rope
Controlled Descent
• More versatile hoist ready for
any application
• Eliminates possible loss/
damage because it is built-in,
rather than added on
• Saves money because it is
less expensive than other
manufacturers.
• Indicates voltage to unit
• Built-in pendant port accepts
plug-in remote control
• Compatible with 8-0281
series remotes
• Allows downward travel at a
controlled rate of speed in the
event of power loss
• Stops hoist in overspeed
condition
• Cannot be left behind in shop,
bypassed, or dismantled
• Easy visual inspection can
eliminate a service call
• Technician can diagnose
voltage problem by phone
• No need to drill and wire
remote into hoist
• Leaves hoist mounted controls
operable
• Ensures greater operator
safety
• Improved reliability
• Eliminates need for rescue
• Allows self-rescue

Page 6 of 40 Reference: M-804 Issue date: 23-Jul-2014 Revision: C
Motor type PC1-1000E PC1-1000A PC1-1000E3 PC1-1000 EDV
Working Load
Limit (WLL lbs) 1000 1000 1000 1000
Speed (ft / min) 35 Up to 35 35 35
Weight (lbs) 102 88 102 104
Voltage 208 or 220 VAC
1 PH 90-120 PSI 208/240 VAC 3PH 220/110 VAC 1 PH
Current 7.5 A @ 208 V
or 9 A @ 220 V 40-70 CFM 6 A 7 / 14 A
Circuit breaker 20 / 30 A N/A 20 / 30 A 20 / 30 A
Dimensions
(H x W x D)
(inches) 20x13x12 18.5x14.12 20x13x12 20x13x12
Symbol Term Meaning
STOP Stop action and follow instructions before
continuing
WARNING Warns against possible immediate death or
serious injury
CAUTION Warns against possible injury
ELECTRICAL
HAZARD Warns against possible electrical shock
hazard
2.1 GENERAL SPECIFICATIONS
2.2 HAZARD SYMBOL SUMMARY
2.0 INSTRUCTIONS

Page 7 of 40 Reference: M-804 Issue date: 23-Jul-2014 Revision: C
Symbol Term Meaning
READ Must read this before performing any action
that follows
NOTE / TIP Remember and take this into account
SAFETY GEAR Mandatory use of safety gear
Every year workers on suspended scaffolds are injured, become disabled, or are killed
because of carelessness or because they did not understand how to correctly operate the
equipment. Do not become one of them. Know how to use this equipment and prevent
accidents.
NEVER operate equipment that you DO NOT understand. You may cause accidents,
resulting in injury or death to you or people around you.
This instruction manual is not all inclusive. It is impossible to anticipate every possible way
this equipment may be used and all possible hazardous situations. It is very important that
you determine for yourself whether the equipment is safe. You must understand the operating
characteristics of this hoist. You must understand how the hoist will operate in your application.
You must be certain not to put yourself or others in danger, or cause damage to property or other
persons. Call your hoist supplier if you have any questions concerning this equipment.
2.3 SAFETY SUMMARY

Page 8 of 40 Reference: M-804 Issue date: 23-Jul-2014 Revision: C
Do not use suspended scaffolds unless:
A. You are wearing a personal fall arrest system that meets or exceeds your application
requirements.
B. You have personally made sure of the following:
i. The roof support system is complete, properly assembled, counterweighted (or other
wise anchored), tied off, and not overloaded.
ii. Hoists and platforms are not overloaded.
C.Thewireropeisfreeofdefectsandisthesizeandtypespeciedforthehoist.
D. Guardrails and toe boards are properly installed.
E. The main suspension wire rope is vertical.

Page 9 of 40 Reference: M-804 Issue date: 23-Jul-2014 Revision: C
9. When welding from a suspended scaffold, provide proper electrical grounding for this hoist.
A. When welding from a suspended scaffold: (Within the US reference OSHA CFR 29-
1926.451(f)(17)
B. Make sure platform is grounded to the structure.
C. Insulate wire rope 4 ft (1.2 m) above and below the platform.
D. Insulate wire rope at suspension point and assure that the wire rope cannot contact the
structure along its entire length, including the tail line.
E. Cover the hoist with an insulating material.
10.Neveroperateanelectrichoistinanexplosiveatmospheresuchasarenery,chemicalplant,grain 
elevator, distilleries, ship or silo interiors, mines, around coal handling equipment, or around
explosive organic vapors or dust.
11. Never use hoists and aluminum platforms around caustic materials, acids, or acid fumes. Use hoist
covers when corrosive materials are present.
12. Maintain clearances and make sure no obstructions interfere with vertical travel.
13. Avoid power lines. Make sure the platform or hand tools cannot swing or be blown within 10 ft
(3 m) of a power line. Never, under any circumstances, rig a platform above electrical power lines.
14. Push the operating switch by hand only. Do not use foreign objects to operate the hoist.
15. When not in use, store hoist and stage to protect from unauthorized use. Cover the hoist if possible.
Always unplug power cord when not in use and equipment is not attended.
16. Do not allow anyone under suspended equipment. If necessary, provide protection below the
suspended equipment to prevent injury to people from falling objects. Use lanyards to secure
tools materials from falling on personnel below.
17. Use approved personnel harnesses, lanyards, rope grabs, and independent lifelines at all times.
Attach the lifelines to a structural member of the building, never to part of the rigging unless
specicallydesignedforthispurpose.
18. Comply with all local, state, and federal safety codes and equipment instructions.
19. Only authorized and properly trained personnel shall operate this hoist. Each operator must
determinehisowntnesstooperatethishoist.Consultyourdoctorifyouareindoubt.Each 
operatormustnotbeundertheinuenceofalcoholordrugs.
20. If you hear any strange noises or if the hoist does not appear to work normally, stop using it
immediately. Do not continue to use the equipment until it is repaired.

Page 10 of 40 Reference: M-804 Issue date: 23-Jul-2014 Revision: C
2.4 HAZARD SUMMARY
WARNING
If the hoist is suspended in the air and the motor is running, but the wire rope does
not move through the hoist, STOP the hoist immediately! Damaged wire rope may be
jammed inside the hoist. Any attempt to move the hoist up or down could damage the
equipment or cause injury or death.
There are many hazards when working on a suspended scaffold. The following are common
hazards. The list is not complete. It is provided to increase safety awareness on the job site.
MECHANICAL HAZARDS
■Crushing between the platform and the building.
■Cutting or severing between moving machine parts.
■Loss of rigging stability because of one or more of the following:
 •Insufcientcounterweightorcounterweightsnotproperlyxed
• Inadequate mechanical strength
• Increase in vertical load on suspension wire because the platform encounters an
obstacle, the platform overloads, or the suspension wire rope breaks
• Platform catches on overhang when going up
■Falling
• from the platform when working
• by using a wire rope that is too short
• if the platform is not strong enough for the weight and breaks
• if wire rope or platform interconnections fail
• rigging failure can cause falling
■Idling and Slipping due to loss of traction.
■Jamming due to damaged wire rope
■Slip, trip, and fall hazards. Pay attention to:
• Decking, sides, guard rails, and toe boards on the platform
• Control of platform level.
• Safe access to the platform
• Safe access to the wire rope anchorage points.
■Falling Objects
• Decking and toe board spacing and orientation
• Special requirements for operating a platform around the general public.

Page 11 of 40 Reference: M-804 Issue date: 23-Jul-2014 Revision: C
ELECTRICAL HAZARDS
■Failure of the electrical supply may delay travel of the platform
■Control system failure can cause unwanted movement of the platform
■Improper power supply (voltage or frequency) may damage the hoist
ENVIRONMENTAL HAZARDS
■Consider and prepare for the effects of climate. (Heat/Cold/Ice/Wind)
■Sandblasting and acid wash procedures may introduce special concerns. They may
affect the immediate health of an operator and may pose serious risks to the hoist and
other equipment being used.
HAZARD PREVENTION
WIRE ROPE
■All electrical connections must be locked and supported by strain relief devices.
■Make sure the electrical cord and wire rope are long enough to allow full travel of the
suspended equipment.
GENERAL SPECIFICATIONS
Wire Rope Diameter 5/16" 8mm, or 8.4mm
WireRopeSpecication
6x19, 6x31, or 5x26 compacted, Seale, Right
Regular Lay, IPS (Improved Plow Steel), preformed
w i r e  r o p e  w i t h  b r i g h t  o r  g a l v a n i z e d   n i s h . 
User must verify that the wire rope meets or exceeds applicable
codes for breaking strength safety factor. US temporary
applications require 6:1. Both Canadian and permanent
applications require 10:1.

Page 12 of 40 Reference: M-804 Issue date: 23-Jul-2014 Revision: C
1. Wire rope requires lubrication under normal conditions. Lightly lubricate it with a wire rope
lubricantspeciedbythewireropemanufacturermonthlyormoreoftenifnecessary.
2. To prepare the end of IWRC wire rope for insertion, cut back the steel center at least 2 in
(51mm) to allow for independent movement of the core. Braze and rough shape the end of
the wire rope to form a smooth, tapered, bullet shape no more than 1/4-in. (6.4mm) long. DO
NOT cool the end of the hot wire rope in water or oil. This makes the end brittle and may
cause it to break off. Oil the bullet after it cools to prevent rusting. (Fibercore wire rope only
needs to have the bullet prepared, there is no reason to cut back the center of this rope.)
3. Always uncoil and carefully examine the wire rope before use. Worn, kinked, bird-caged, or
damaged wire rope cannot be repaired. It must be replaced.
4. Use a heavy-duty thimble for the main suspension wire rope and follow the manufacturer’s
requirements for termination of the wire rope hardware that you are using.
5. Be sure there is enough wire rope to reach the lowest possible point of travel.
6. Wire rope begins to wear the moment it is used. It must be regularly inspected to be sure it
is in good condition. Wire rope must be removed from service when diameter loss or wire
breakage occurs as listed within ANSI A10.4
WARNING
Wire rope stretches when loaded. The diameter is reduced. Always inspect the
wire rope termination and refer to the manufacturer’s inspection procedures.
ALL DIMENSIONS ARE INCHES.
“

Page 13 of 40 Reference: M-804 Issue date: 23-Jul-2014 Revision: C
WARNING:
Use protective gloves to handle the steel wire ropes
Use only Power Climber-approved steel wire rope. Steel wires
ropes must be replaced in any of the following conditions:
■More than 10 wires are broken on a length of 1 inch
(240mm) long
■Excessive corrosion
■Damage due to heat
■Reduction of the nominal diameter by more than 10%
■Kinking (1), crushing (2), bird caging (3) or any other
distortion of the wire rope structure.
WIRE ROPE INSPECTION PROCEDURE
The need for replacement of suspension wire ropes shall be determined by regular inspection and shall be based
on the condition of the wire rope inspected. Wire rope in active service should be visually inspected once every
working day. A thorough inspection shall be made once a month or before each use if the suspension wire ropes
have been inactive for 30 days or longer and are placed into service. Dated and signed monthly reports of that
inspection must be kept, indicating the condition of the ropes.
Anyofthefollowingconditions,orcombinationofconditions,shallbeconsideredassufcientreasonforthe
removal of the wire rope from service:
CAN/CSA - Z271 7.7.4.1
Wire rope with one or more of the following defects shall be removed and replaced immediately.
1. Whenever there is severe corrosion. Any development of slight corrosion shall be noted and watched closely;
2. Whenever there are broken wires, as follows:
(a) When there is more than one valley break. A valley break is a wire break occurring in the valley
between two adjacent strands.
(b) Whenever there are six randomly distributed broken wires in one rope lay or three broken wires in one
strand in one rope lay. A rope lay is the length along the rope in which one strand makes a complete
revolution around the rope.
3. Whenever there are broken wires in the vicinity of attachments. If this condition is localized in an operating
rope, then the section in question may be eliminated by making a new attachment. This may be done rather
than replacing the entire rope.
4. Wheneverthereisabrasion,scrubbing,attening,orpeeningcausinglossofmorethanone-thirdoftheoriginal
diameter of the outside wires.
5. When there are severe kinks, crushing, birdcaging, or other damage resulting in distortion of the rope structure.
6. Whenever there is evidence of any heat damage resulting from a torch or caused by contact with electrical
wires; and when the reduction from nominal diameter of the rope is:
(a) more than 1.2mm (0.047 in) for diameters up to and including 20mm (0.78 in)

Page 14 of 40 Reference: M-804 Issue date: 23-Jul-2014 Revision: C
*Tail line with loop termination
NOTE:Donotexposethewireropetore,temperaturesabove200°F
(93.3°C),passageofelectricalcurrent,orcorrosiveatmospheresand
chemicals. This exposure will make the wire rope unsafe.
Acids will corrode and reduce the strength of both the inner and outer
strands. When using corrosive chemicals, discard the wire rope after
completing the project, or sooner of any damage is evident. Do not save
wire rope that has been in contact with corrosives. When in doubt, re-
place the wire rope.
(b) 1.5mm (0.059 in) for diameters 22 to 28 mm
(c) 2.5mm for diameters 32 to 40mm.
If it is not possible to lower the platform to the ground, secure the tail line* to prevent the platform
from running off the suspension ropes. Consult a safety professional before rigging in such an area

Page 15 of 40 Reference: M-804 Issue date: 23-Jul-2014 Revision: C
1. Secondary wire rope inseron point
2. Main Suspension wire rope inseron point
3. Overspeed brake reset knob
4. Slack rope lever and inlet guide
5. Overspeed access door
6. Overspeed inspecon port
7. Overspeed sensor wheel (with red stripe)
8. Frame
9. Diverter cover
10. Tail line guide
11. Tracon roller assembly
12. Sheave guard
13. Tracon sheave (under sheave guard)
14. Srrup bar
1
345
2
7
6
9
10
8
11
12
14
13
FRONT VIEW OF HOISTFRONT VIEW OF HOIST
FRONT VIEW OF HOIST
2.5 HOIST COMPONENTS

Page 16 of 40 Reference: M-804 Issue date: 23-Jul-2014 Revision: C
1. Emergency power cut-o buon
2. Voltage Indicator
3. Electric motor with brake
4. Carrying Handle (Operator’s Manual
locaon)
5. Up / Down controls
6. Remote ready connecon port
7. Electric control box
8. Gearbox
9. Power supply plug
1 32
5
7
8
6
4
1. “No Power” Emergency descent lever
2. Load lock
3. Manual secondary overspeed brake buon
1 2
3
9
SIDE AND BACK VIEWS OF HOIST

Page 17 of 40 Reference: M-804 Issue date: 23-Jul-2014 Revision: C
Follow the manufacturer’s
instructions for platform assembly.
Attach the traction hoist stirrup bar to
the stirrup of the platform. The hoist
can be lifted into position by hand or
by reeving the main suspension wire
rope and powering the hoist into the
stirrup.
Connect the hoist to the power
supply. All electric hoists have a
twist lock plug. The voltage indicator
(item #2 on bottom of page 17) will
illuminate when the hoist is receiving
power. The electric supply must have
sufcientcapacityandthecircuit
breakers must be properly rated.
CAUTION
NOTE
■The voltage loss for 100ft (30.5m) of 10/3 electrical
cable is 2 volts for each hoist used.
If lift-off is sluggish, determine the voltage at the motors
when running. Voltage must be between 177-228 VAC.
If the voltage is lower than 177 VAC when running:
■Increase voltage with a booster transformer at the
power source when voltage is low OR,
■Use larger gauge or separate electrical cables to each
hoist to improve voltage supply.
■Do not start both hoists at the same time to insure
better hoist performance. Always maintain a level
platform.
Theelectricsupplymusthavesufcient
capacity, and the circuit breakers must be properly
ratedaccordingtoGeneralSepcicationsonpage6.
= Inspect
= Verify
=Perform process
2.6 HOIST INSTALLATION
INSTALLING HOIST TO PLATFORM

Page 18 of 40 Reference: M-804 Issue date: 23-Jul-2014 Revision: C
When the platform is not in use and resting on a safe
landing surface, it is important to lay the hoist down
inside of the platform. Also, if the platform has to be
moved and the hoist will remain attached during the
move, it is important to lay the hoist down inside of the
platform.
Laying the hoist down inside of the platform lowers
the center of gravity to make the platform more stable
to move. Doing this helps avoid injuries to users who
move a platform with an attached hoist. There are two
general methods to lay down the hoist prior to move-
ment of equipment.
While the platform is on a safe landing surface,
disconnect the hoist from its stirrup mount. Whether the
hoist is in an “A-Frame” stirrup, walk-through, or some
other version stirrup, it is important to either remove
the hoist from the stirrup or lay the entire hoist-stirrup
assembly down. This lowers the center of gravity of the
platform and makes it more stable to move.
Hoists mounted to “A-Frame” stirrups can be laid
down inside of the platform by following the steps below:
Un-Locked Stirrup Bar Position Locked Stirrup Bar Position
WARNING
If the platform is moved with a hoist in the
Un-Locked Stirrup Bar Position, it is possible
that the hoist may fall over and may result in
SERIOUS INJURY.
LockedStirrupBarPositioncanbeidentied
from the photos above. The hoist WILL NOT
PIVOT at the connection point to the stirrup.
Un-LockedStirrupBarPositioncanbeidentied
from the photos above and is proven by the fact that
the hoist WILL PIVOT at the connection point to
the stirrup.
Gap between
notch and
casting
Gap and angle
between foot
and casting
No gap
No gap
Keep downward pressure on hoist- stirrup
connection while laying hoist down to maintain
locked connection.
Note position
of stirrup Note position
of stirrup
LAYING DOWN THE PC1 HOIST

Page 19 of 40 Reference: M-804 Issue date: 23-Jul-2014 Revision: C
Make sure the access door and
diverter cover are fully closed and
fastened. The traction sheave must
be fully inboard.
Lift the slack rope lever to a
vertical position.
Insert the main suspension wire
rope bullet through the slack rope
lever inlet guide approximately 15”
(38 cm). Operate the hoist in the
↑UPdirectionwhilepushingthe
rope into the hoist.
Make sure the wire rope runs
freely through the tail line guide.
Access Door Closed Cover and Traction Sheave Slack Rope Lever
Slack rope lever
Inlet guide
Access door
Door latches
Traction sheave
cover
Diverter cover
REEVING MAIN SUSPENSION WIRE

Page 20 of 40 Reference: M-804 Issue date: 23-Jul-2014 Revision: C
Open the access door by sliding the (2)
spring loaded pins from left to right at the
same time.
Open the diverter cover by loosening the
two knurled thumb screws. Swing the cover
open.
NOTE: The next two steps require that the
hoist is standing upright in a stirrup mount.
Push down on the electrical box until the
rollers clear the traction sheave v-groove.
Turn the sheave guard counter-clockwise
until the v-groove is exposed,
BREECH LOADING WIRE ROPE