CM BANDIT User manual

P/N 192042328 REV AA September 2017
HAND-OPERATED LEVER HOIST
BANDIT LOAD LIMITER
SETTING INSTRUCTIONS
OPERATING, MAINTENANCE
& PARTS MANUAL SUPPLEMENT

2P/N 192042328 REV AA September 2017
1-1. GENERAL INFORMATION
The CM Bandit O&M Manual (P/N BANMANUAL) and this
supplement provide information for the safe operation and
maintenance of this hoist. All persons operating or maintaining
these hoists should be familiar with the information contained
herein and in the O&M manual. Adherence to the precautions,
procedures, and maintenance practices described should
ensure long reliable operation.
To safeguard against the possibility of personal injury or property
damage, follow the recommendations and instructions of this
manual. This manual contains important information for the correct
installation, operation, and maintenance of this equipment. All
persons involved in the installation, operation, and maintenance of
this equipment should be thoroughly familiar with the contents of this
manual. Keep this manual for reference and further use.
Using “Commercial” or other manufacturer’s parts to repair
the CM Hoists may cause load loss.
To avoid personal injury:
Use only CM supplied replacement parts. Parts may look alike but
CM parts are made of specic materials or processed to achieve
specic properties.
FIGURE 1: TOOLS REQUIRED
1. Hammer
2. Punch
3. Small at screwdriver
4. Torque wrench
5. Socket to t adjusting ring
6. Vise to secure load limiter
7. Special Sockets for adjusting load limiters
P/N 192041497 — LL Adjustment Tool .75 & 1.5 tonne
P/N 192041498 — LL Adjustment Tool 3 & 6 tonne
FIGURE 2: SPECIAL SOCKETS
NOTICE
To ensure proper function of the hoist load limiter systems,
perform the following steps:
STEP 1: Secure Load Limiter in a vise.
STEP 2: Using hammer and punch, remove tang from adjusting ring.
0.75 & 1.5 tonne 3 & 6 tonne
Adjusting
Ring
Tang

3P/N 192042328 REV AA September 2017
Removed
Tang
STEP 3: Use torque wrench and Special Socket (P/N 192041497 or
P/N 192041498) to adjust load limiter to desired setting for model.
See Table 1.
Capacity Setting
¾ tonne 55-60 Nm (40.5 - 44.2 lbf-ft)
1 ½ tonne 95-100 Nm (70 - 73.7 lbf-ft)
3 tonne 95-100 Nm (70 - 73.7 lbf-ft)
6 tonne 100-105 Nm (73.7 - 77.4 lbf-ft)
Table 1: Torque Setting
When setting load limiter, turn clockwise to increase setting, counter-
clockwise to decrease setting. If decreased setting is required,
loosen adjusting ring and then tighten to desired setting.
STEP 4: After setting is achieved, use at screwdriver to push tang
back into slot on adjusting ring.
DISASSEMBLY AND ASSEMBLY
When disassembling and re-assembling the units, please refer
to the maintenance section of the CM Bandit O&M Manual (P/N
BANMANUAL) and this supplement so that all parts are properly
installed.
Prior to re-assembly, check all parts for excessive wear, cracks and
distortion. Replace parts as necessary, and then reassemble the unit
according to the CM Bandit O&M Manual (P/N BANMANUAL) and
this supplement.
TESTING
We recommended to test the load limiter after adjustment.
Wear and use proper safety equipment for testing. Follow all safety
instructions and warnings in this supplement and in the operation
manual for inspecting, maintaining and operating this hoist.
The use of any hoist presents some risk of personal injury or
property damage. That risk is greatly increased if proper instructions
and warnings are not followed. Before using this hoist, each operator
should become thoroughly familiar with all warnings, instructions
and recommendations in this manual. Retain this manual for future
reference and use.
To perform this test, attach the lower hook to a load of maximum
200% of rated capacity and operate the unit in the “up” direction.
When attempting to lift the load, the lever should slip. After this
test, move the trigger to the down position and operate the unit to
remove the tension from the units. Once tension is released, the unit
should return to normal operation. If the load does not slip @ 200%
of capacity, the load limiter needs to be replaced.
Any hoists that have been repaired or not been operated for the
previous 12 months, shall be tested by the user for proper operation
prior to initial use.
See the CM Bandit O&M Manual (P/N BANMANUAL) for more
information.
Questions regarding the Load Limiter on your CM Bandit lever hoist
should be directed to Columbus McKinnon technical support.
Tang
Inserted

P/N 192042328 REV AA September 2017
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