Powerhorse M1577149A.3 User manual

Owner’s Manual
Pressure Washer: Machine that cleans dirty surfaces with high pressure water
Instructions for Installation/Set-up, Operation, Maintenance, & Storage
This pressure washer produces cold water high pressure spray. Cleaning chemicals may be incorporated into the
spray if desired. The pressure pump for this equipment is powered by a gasoline internal combustion engine.
WARNING: SPECIAL HAZARDS
CO Poisoning: Exhaust from engine contains carbon monoxide, a poisonous gas that can cause carbon monoxide
poisoning and possible death if inhaled.
Injection Injury: High-pressure spray can pierce skin and underlying tissues, leading to serious injury and possible
amputation. Such an injection injury can result in blood poisoning and/or severe tissue damage.
Flying Debris: High-pressure spray can cause flying debris and possible surface damage.
Electric shock: Operating equipment in wet conditions or near water can cause electric shock.
Chemical Exposure: Cleaning chemical vapors or contact with skin may be hazardous.
Fire/Explosion: Engine sparking can ignite fuel or other flammable liquids or vapors in the vicinity. Hot exhaust from engine
can ignite combustible materials.
Burns: Pressure Washer pump and engine are hot surfaces that can cause burn injuries.
Detailed safety information about these hazards appears throughout this manual.
Equipment Protection Quick Facts
Inspect Upon Delivery: FIRST! Inspect for missing or damaged components. See “Initial Set-Up/Installation” section
for where to report missing or damaged parts.
Add Engine Oil: Engine is shipped without oil. See “Engine Manual” section of this manual for instructions on
capacity and viscosity recommendations.
Replace Temporary Pump Oil Plug: Pump is shipped with oil but with temporary shipping plug. Check pump oil
level before starting and replace temporary shipping plug with permanent oil fill plug provided within plastic bag
containing this Owner’s Manual.
Water Flow Requirements: Make sure your supply water flow rate is 20% higher than the pressure washer's flow
rate (see "Operations", section for detail), and that your water is clean and particle free.
Chemical Spraying: Use only approved pressure washer chemicals designed for high-pressure use. Use soap
adjustment knob to regulate cleaning power (on select units).
Storage: Do not allow water to freeze in the pump, hose, or spray gun(s). See “Storage” for more information.
Maintenance Schedule: Engine and pump require periodic inspection and servicing to keep pressure washer
functioning efficiently. See “Maintenance Schedule Summary”for frequency of servicing.
Battery Required: A battery is not included. A battery must be installed before starting the engine or damage to the
engine voltage regulator will result. Purchase a standard 12 VDC, 10 Ah battery. Further detail in “Specifications”
section.
Any Questions, Comments, Problems, or Parts Orders
Call Powerhorse Product Support 1-866-443-2576
ITEM NUMBER: 1577149, 1577249
SERIAL NUMBER: _____________
M1577149A.3

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Table of Contents
Equipment Protection Quick Facts ........................................................................................................................................ 1
TABLE OF CONTENTS................................................................................................................................................2
ABOUT YOUR PRESSURE WASHER.........................................................................................................................4
SPECIFICATIONS ........................................................................................................................................................5
COMPONENT IDENTIFICATION..................................................................................................................................6
SAFETY ........................................................................................................................................................................7
Hazard Signal Word Definitions ............................................................................................................................................ 7
SAFETY LABELING.....................................................................................................................................................8
Safety Decal Locations ......................................................................................................................................................... 8
Safety Decals........................................................................................................................................................................ 9
INITIAL SET-UP..........................................................................................................................................................10
Step 1. Inspect & Unpack...................................................................................................................................................... 10
Step 2. Assembly................................................................................................................................................................... 12
Base Assembly ................................................................................................................................................................... 12
Install Battery (1577249 Only)............................................................................................................................................. 14
Step 3. Select Suitable Location........................................................................................................................................... 15
Moving and Handling .......................................................................................................................................................... 15
Outdoor Use Only ............................................................................................................................................................... 15
Install Spark Arrestor (if Required)...................................................................................................................................... 16
OPERATION ...............................................................................................................................................................17
Follow Safety Rules for Operation ....................................................................................................................................... 17
Preparing for Operation ........................................................................................................................................................ 18
Check/Add Oil to Pump....................................................................................................................................................... 18
Check/Add Engine Oil......................................................................................................................................................... 19
Inspect Fuel System/Check for Leaks................................................................................................................................. 20
Connect Hoses, Water Supply, and Spray Nozzle .............................................................................................................. 20
Prime the Water Supply......................................................................................................................................................... 22
Set Up for Chemical Spray (if desired)................................................................................................................................. 22
Start-Up Procedures.............................................................................................................................................................. 23
Start the Engine to Power the Pump................................................................................................................................... 23
Apply Cleaning Chemical (If Desired) ................................................................................................................................. 23
Begin High Pressure Spray................................................................................................................................................. 24
Shutdown ............................................................................................................................................................................... 25
STORAGE...................................................................................................................................................................26
Between-Use Storage............................................................................................................................................................ 26
Prepare Pressure Washer for Freezing Conditions............................................................................................................ 26
Prepare Engine for Long Term Storage............................................................................................................................... 27
Prepare Pressure Washer for Storage ................................................................................................................................. 27
MAINTENANCE & REPAIR........................................................................................................................................28
MAINTENANCE SCHEDULE SUMMARY..................................................................................................................28
DETAILED INSTRUCTIONS –MAINTENANCE & REPAIR ......................................................................................28
Follow Safety Rules ............................................................................................................................................................ 28
Keep Pressure Washer Clean............................................................................................................................................. 28

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Inspect Spray System ......................................................................................................................................................... 29
Do not start pressure washer until all needed repairs have been completed...................................................................... 29
Check Tire Pressure ........................................................................................................................................................... 29
Change Pump Oil................................................................................................................................................................ 30
TROUBLESHOOTING................................................................................................................................................31
PARTS EXPLOSION- MODELS 1577149, 1577249- REV A.3 ..................................................................................32
PARTS LIST-MODELS 1577149, 1577249- REV A.3 ................................................................................................33
PUMP EXPLODED VIEW- REV A.3 ...........................................................................................................................34
PUMP PARTS LIST- REV A.3 ....................................................................................................................................35
PUMP KIT PARTS LIST-REV A.3 ..............................................................................................................................36
ENGINE EXPLODED VIEW (1577149)- REV A.3.......................................................................................................37
ENGINE PARTS LIST (1577149)-REV A.3.................................................................................................................38
ENGINE KIT PARTS LIST (1577149)-REV A.3..........................................................................................................39
ENGINE EXPLODED VIEW (1577249)-REV A.3........................................................................................................40
ENGINE PARTS LIST (1577249)-REV A.3.................................................................................................................41
ENGINE KITS PARTS LISTS (1577249)-REV A.3.....................................................................................................42
ENGINE MANUAL ......................................................................................................................................................43
LIMITED WARRANTY ................................................................................................................................................51

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About Your Pressure Washer
Thank you for purchasing a Powerhorse Pressure
Washer! It is designed for long life, dependability, and
top performance.
Intended Use. Produce a high-pressure water spray.
Incorporate cleaning chemicals into a low-pressure
water spray.
Note: Do not use for other purposes, as unforeseen
hazards or equipment damage may result.
Power Source. The pressure washer is powered by a
gasoline engine.
Supplies Required. Normal operation will require you
to supply:
Pressure Washer pump oil
Gasoline
Engine oil
Personal Protection Equipment
See “Specifications”section of this manual for more
detail.
Site Location. Intended for outdoor use only.
Personal Protection. Wear safety apparel during
operation, including safety glasses with side and top
protection. Ear protection is also recommended if
working near any operating engine. Other safety apparel
includes waterproof insulated gloves, and non-slip
protective footwear. Cleaning chemicals may require the
use of respiration mask; refer to chemical label for
further instruction.
Adult control only. Only trained adults should set up
and operate the pressure washer. Do not let children
operate.
Under The Influence. Never operate, or let anyone else
operate, the pressure washer while fatigued or under
the influence of alcohol, drugs, or medication.
Keep this manual for reference and review.
ATTENTION: Rental Companies and Private
Owners who loan this equipment to others!
All persons to whom you rent/loan this pressure washer
to must have access to and read this manual. Keep this
owner’s manual with the pressure washer at all times
and advise all persons who will operate the machine to
read it. You must also provide personal instruction on
how to safely set-up and operate the pressure washer
and remain available to answer any questions a
renter/borrower might have. Owner’s Manuals are
available from Powerhorse at 1-866-443-2576

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Specifications
MODEL
Model #
1577149
1577249
FLOW OUTPUT
PSI (bar)
3000 (207)
3000 (207)
GPM (l/min)
2.5 (9.4)
2.5 (9.4)
Max Water Temp
140F (60C)
140F (60C)
ENGINE
Engine
Powerhorse
Powerhorse w/ Electric Start
Horsepower
208CC
208CC
DIMENSIONS / COMPONENTS
Length
27.5”
27.5”
Width
23”
23”
Height
38.5”
38.5”
Weight
75lbs
80lbs
Pump Oil Capacity
4 oz.
4 oz.
SUPPLIES REQUIRED (not included)
Engine Oil
Refer to the “Engine Manual”
section
Refer to the “Engine Manual”
section
Pump Oil
(shipped with oil, but refills
required)
SAE 30 non-detergent pump oil
(#35605)
SAE 30 non-detergent pump oil
(#35605)
Battery
N/A
12 Volt
10 Ah
Max Dimensions:
6-1/8” x 3-1/2 x 4-7/16”

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Component Identification
1. Pressure Washer Pump: Inspect for
loose/broken parts prior to each use.
2. Pump Oil Fill: Add pump oil here. Replace
shipping plug with vented dipstick.
3. Pump Oil Drain: Drain pump oil from here.
4. Pump (Water) Inlet: Attach garden hose here.
5. Pump (Water) Outlet. Connect high pressure
hose here.
6. Pressure Adjustment (Unloader): Valve that
regulates pressure and directs flow into bypass
when trigger is closed.
7. Chemical Injector: Push chemical hose onto
injector to route chemical from chemical bucket
into pump.
8. Thermal Protector: Valve that regulates water
temp in the pump
9. Engine: The air-cooled engine powers the pump.
10. Gun Holder: Store gun here.
11. Nozzles: Change nozzles for different spray
patterns.
12. Handle: Designed for easy cart movement.
13. Hose: Attach couplers to gun and water outlet.
14. Spray Gun: Source of pressurized water, use two
hands for safe operation.
15. Trigger: Pull to allow pressurized water to flow
out of spray gun.
16. Chemical Hose: Submerge in cleaning solution.
See “Parts Explosion” for more details
16
14 13
11
12
15
10
7
98
6
5
43
2
1

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Safety
Hazard Signal Word Definitions
DANGER
WARNING
CAUTION
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury
or death.
DANGER (red) indicates a hazardous situation, which if
not avoided, will result in death or serious injury.
WARNING (orange) indicates a hazardous situation,
which if not avoided, could result in death or serious
injury.
CAUTION (yellow), used with the safety alert symbol,
indicates a hazardous situation, which if not avoided,
could result in minor or moderate injury.
CAUTION (yellow), without the safety alert symbol, is
used to address practices not related to personal injury.
NOTICE is used to address practices not related to
personal injury.

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Fig04684
1
3
2
4
Safety Labeling
Safety Decal Locations
WARNING:
ALWAYS make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels
from Powerhorse Product Support at 1-866-443-2576
On-Product Warning Labels
Location
Part numbers
Description
1
788935
Fuel Fire Explosion
2
788936
Burn Hazard
3
788937
Poisonous Gas
4
789002
Warnings

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Safety Decals
To order replacement safety labels, call Powerhorse Product Support
at 1-866-443-2576

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Initial Set-Up
Step 1. Inspect & Unpack
Upon receiving your item check for missing or damaged parts.
See “Component Identification” section of this manual for a diagram of the pressure washer and its components.
For missing or damaged components, contact Product Support at 1-800-270-0810.
If complete, fill out product serial number information. See “Limited Warranty” section of this manual.
Engine/Pump
Base
Handle
Leg
Pressure Hose
Lance
Spray Gun
Wheel
Hardware Bag
Base Tube
Battery Bracket
*Only on Model# 1577249