Powermania Turbo ME2 Series User manual

Manufacturer’s P/N Model # 12V Output Total Output
57201 Turbo M106E2 1 6 Amps
57202 Turbo M108E2 1 8 Amps
57203 Turbo M208E2 2 8 Amps
57204 Turbo M115E2 1 15 Amps
57205 Turbo M215E2 2 15 Amps
57206 Turbo M315E2 3 15 Amps
57207 Turbo M220E2 2 20 Amps
57208 Turbo M320E2 3 20 Amps
Turbo ME2 series battery charger
Operation Manual
R

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Important Notice
This manual contains important safety, operation, and installation instructions. Please read all
the instructions before using your Powermania Turbo ME2 onboard battery charger.
This charger is designed to charge only certain types 12V DC batteries; Flooded Lead-Acid,
AGM (Absorbent Glass Mat), and some LiFEPO4 (Lithium Iron Phosphate). Use this product to
charge other types of batteries may cause batteries to burst and result in personal injuries. If
you are unsure about the type of battery, please consult with battery manufacturers.
WARNING:
Working in the vicinity of lead-acid batteries is dangerous. Batteries generate explosive
gases during normal operation. For this reason, it is extremely important to follow the safety
instructions each time you use the charger.
Do NOT use the charger with a 2-pin AC adapter or extension cord. Do NOT cut or make
any modification to the factory equipped AC power cord. Doing so can result in serious
personal injury.
DO NOT USE 2-PIN AC ADAPTER/EXTENSION
CORD
The charger MUST ONLY be connected to a properly grounded AC outlet that is protected
by Ground Fault Circuit Interrupter (GFCI) breaker.
CONNECT ONLY TO PROPERLY GROUNDED
OUTLET
The AC power cord MUST be UNPLUGGED from the outlet BEFORE connecting any DC
wires to the batteries or making any DC wiring connection change. Failure to do so may
cause electrical shock resulting in serious personal injury or death.
WARNING:
CHECK BATTERY TYPE
RISK OF EXPLOSIVE GASES!
WARNING:
CAUTION:
DANGER: ALWAYS UNPLUG AC POWER CORD BEFORE
MAKING ANY DC WIRING CONNECTION

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Contents
Introduction ................................................................................................................ ....3
Personal safety precautions ...........................................................................................3
Precautions before charge battery.................................................................................3
Box contents...................................................................................................................4
Specifications.................................................................................................................5
Feature Highlights ..........................................................................................................8
Installing the charger....................................................................................................10
Installation illustration ................................................................................................... 11
Select battery type .......................................................................................................12
Connect the DC cables................................................................................................13
Operating the charger.................................................................................................. 17
LED indicator descriptions...........................................................................................17
Troubleshooting............................................................................................................18
Troubleshooting - Battery Isolation Test....................................................................... 19
Maintaining the charger ...............................................................................................19
Fuse replacement instruction .......................................................................................20
Warranty and service information ................................................................................21
Contact information ......................................................................................................21
Optional Accessories ...................................................................................................21
Warranty card...............................................................................................................22

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Introduction
Thank you and congratulations on your new purchase of the Powermania Turbo ME2 series
onboard battery charger. This charger is waterproof, corrosion-resistant and shock-resistant—
ideal for recharging and maintaining 12V DC batteries in various marine applications and other
harsh environments.
Featuring Automatic 3-Stage Smart Charge and Battery Selector, this charger is designed to
charge and maintain various types of 12V DC batteries using full automation. Our charging
process has been proven to bring out the batteries’ full potential after each charging
session while also extending the batteries’ lifespan at the same time.
The Turbo ME2 also comes equipped with extensive safety features and intuitive LED indicators
to help protect your investment. Please visit our website www.powermaniausa.com for the latest
product updates and information.
1. Someone should be within the range of your voice or close enough to come to your aid
when working near a Lead-acid or lithium battery.
2. Always work in a well-ventilated area and away from ignition sources.
3. Have plenty of freshwater and soap nearby in case battery acid comes in contact with skin,
clothes, or eyes.
4. Wear complete eye protection and protective clothing. Avoid touching your eyes while
working near batteries.
5. If battery acid contacts your skin or clothing, wash them immediately with soap and water.
If acid enters eyes, immediately flood the eyes with running cold water for at least ten (10)
minutes and get medical attention.
6. Never smoke or allow an open flame near batteries.
7. Do not drop any type of metal tool onto battery terminals as that may cause a spark or
short-circuit which may result in an explosion or fire.
8. Remove all personal metal items such as rings, bracelets, necklaces, and watches when
working near batteries. A battery can cause short circuit currents that are high enough to
weld metals and cause serious burns.
INTRODUCTION
• Do not charge outside of the battery manufacturer’s recommended temperature conditions.
• Do not use this charger to charge dry cell batteries for home appliances.
• Do not operate the charger if any of the prewired cables or LED’s are damaged.
• Make sure all onboard connected electronic devices are powered off.
• If a battery needs to be removed from the vehicle or boat to be charged, always remove the
PERSONAL SAFETY PRECAUTIONS
PRECAUTIONS PRIOR TO CHARGING BATTERY

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Safety Precautions
grounded negative terminal from the battery first.
• Be sure to have enough open space around the battery for good ventilation during charge.
• Wear full eye protection when cleaning battery terminals to prevent corrosive materials from
getting in contact with eyes.
• Add distilled water in each cell until battery acid reaches levels specified by the battery
manufacturer. Do not overfill. For batteries without cell caps, follow the recharging instruc-
tions provided by battery manufacturers.
• If necessary, use only industrial-grade, UL approved extension cord that connects to the
charger. When using an extension cord, connect the charger end first before you plug
the extension cord to a power outlet. When unplugging, unplug the end connecting to the
power outlet first, and then unplug the end connects to the charger.
• Do not bend the AC power cord or extension cord repetitively, especially in the same area.
• Make sure the AC power outlet you are connecting to the charger is GFCI (Ground Fault
Circuit Interrupt) protected.
BOX CONTENTS
• Turbo ME2 series battery charger
• Operation manual / Registration card
• Mounting screws

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Specifications
M106E2 M108E2 M208E2 M115E2
Manufacturer’s P/N 57201 57202 57203 57204
Max. Input
Current (@120V AC) 1.7 Amps 2.2 Amps 2.2 Amps 3.5 Amps
# 12V Output /
Total Maximum Amp
1 output /
6 Amp
1 output /
8 Amp
2 output /
8 Amp
1 output /
15 Amp
AC Wire Gauge /
DC Wire Gauge
18 AWG (AC) /
16 AWG (DC)
18 AWG (AC) /
16 AWG (DC)
18 AWG (AC) /
16 AWG (DC)
18 AWG (AC) /
14 AWG (DC)
Output Voltage
Configuration* 1x12V DC 1x12V DC 2x12V or
1x24V DC 1x12V DC
Weight 5.4 lb. 5.5 lb. 6.0 lb. 8.0 lb.
Dimension
(Inch) 67/8x 47/8x 25/867/8x 47/8x 25/867/8x 47/8x 25/885/8x 67/8x 3
Cooling Fan No No No No
SPECIFICATIONS

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M106E2 M108E2 M208E2 M115E2
Manufacturer’s P/N 57201 57202 57203 57204
Max. Input
Current (@120V AC) 1.7 Amps 2.2 Amps 2.2 Amps 3.5 Amps
# 12V Output /
Total Maximum Amp
1 output /
6 Amp
1 output /
8 Amp
2 output /
8 Amp
1 output /
15 Amp
AC Wire Gauge /
DC Wire Gauge
18 AWG (AC) /
16 AWG (DC)
18 AWG (AC) /
16 AWG (DC)
18 AWG (AC) /
16 AWG (DC)
18 AWG (AC) /
14 AWG (DC)
Output Voltage
Configuration* 1x12V DC 1x12V DC 2x12V or
1x24V DC 1x12V DC
Weight 5.4 lb. 5.5 lb. 6.0 lb. 8.0 lb.
Dimension
(Inch) 67/8x 47/8x 25/867/8x 47/8x 25/867/8x 47/8x 25/885/8x 67/8x 3
Cooling Fan No No No No
M215E2 M315E2 M220E2 M320E2
57205 57206 57207 57208
3.5 Amps 3.5 Amps 5.5 Amps 5.5 Amps
2 output /
15 Amp
3 output /
15 Amp
2 output /
20 Amp
3 output /
20 Amp
18 AWG (AC) /
14 AWG (DC)
18 AWG (AC) /
14 AWG (DC)
18 AWG (AC) /
12 AWG (DC)
18 AWG (AC) /
12 AWG (DC)
2x12V or
1x24V DC
3x12V or
1x24V + 1x12V
or 1x36V DC
2x12V or
1x24V DC
3x12V or
1x24V + 1x12V
or 1x36V DC
8.5 lb. 9.0 lb. 9.5 lb. 10.0 lb.
85/8x 67/8x 3 85/8x 67/8x 3 85/8x 67/8x 3 85/8x 67/8x 3
No No Yes Yes
* Each 12V output bank needs to be connected to a 12V battery.
Batteries can be independent, linked in parallel, or linked in series.

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Specification (All models)
Input voltage: 120V AC
Input frequency: 50/60Hz
Oututput voltage: 13.4V ~ 14.8V DC
Battery type setting: 1. Flooded (Lead-Acid) / AGM
2. 14.6 CV (Constant Voltage)
3. AGM+
Min. Absorption time: 2.5 hours
Output cable length: 5 feet / 152 cm
Power cord length: 5 feet / 152 cm
LED indicators (top): 1. Power
2. Charge status (Red: Charge | Green: Ready)
3. Float Charge On
4. Error
5. AGM+ charge mode
6. 14.6 CV charge mode
7. Flooded (Lead-Acid) / AGM charge mode
Feature highlights: Adaptive Loading
3-Stage Smart Charge
Battery Type Selector
Safety features: Ignition Protection
Overheat Protection
Over-Current Protection
Over-Voltage Protection
Reverse Polarity Protection
Short Circuit Protection
Design standard & Compliances: FCC Part 15 Class A
IP65 (Splash-proof)
Marine UL 1236
CSA C22.2 No. 107.2
California Energy Commission (CEC)
SPECIFICATIONS (All models)

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Feature Highlights
FEATURE HIGHLIGHT: Adaptive Loading
The Adaptive Loading feature adjusts the charger’s output level automatically and dynamically
on each output bank. This function allows more charging power goes to the more depleted bat-
tery, and less power goes to the battery that is closer to full charge.
In Scenario 1 (left chart), the two batteries have a similar state of charge. The Turbo ME2
charger allocates approximately even 50% of its total output to each battery. In Scenario 2 (right
chart), the first battery is close to full charge, but the second battery is deeply depleted. In this
case, Adaptive Loading allocates 10% of its charging amperage to the first battery and the rest
90%* to the discharged one.
In both scenarios, the charger uses its full output - maximum amperage, unlike chargers with
fixed output-per-bank, the Turbo ME2 charges all connected batteries in the shortest time pos-
sible.
USER
BENEFIT:
Fully charges all connected batteries in
the shortest time.
50%
50%
10%
90%

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Feature Highlights
battery’s from self-discharge.
At the first stage (Bulk), the charger provides its maximum constant current for fast charging.
The battery’s voltage increases as it absorbs the charge. When the battery voltage reaches
14.5V (Lead Acid /AGM mode), it’s approximately 85% recharged. The charger then moves to
the second stage.
At the second stage (Absorption), the charger continues to charge the battery at 14.5V (Lead
Acid / AGM mode). The charging current drops as the battery charged up to 100%. When the
batteries reach full charge, the charger then moves to the third stage.
At the third stage (Monitor / Float), the charger first goes to idle (no Float charge) while monitors
the batteries’ state of charge. If the voltage of battery #1 (battery connected by output #1) falls
below 12.5V, the charger restarts a new charge cycle. After a set idle period, the charger be-
gins to apply float voltage at 13.4V (Lead Acid / AGM mode) and continues to monitor. It is safe
to keep the charger connected to the battery indefinitely to maintain the battery’s full charge.
Turbo ME2 charges a battery in three sequential stages: Bulk, Absorption, and Monitor / Float.
This method is proven to bring a battery to its fullest charge, as well as maintain a fully charged
FEATURE HIGHLIGHT: 3-Stage Smart Charge
USER
BENEFIT:
Maximizes battery potential and pro-
longs battery life.
* 14.6 CV Mode is designed for recharging LiFePO4 (Lithium Iron Phosphate) batteries. Please consult
battery manufacturer for compatibility.
** AGM+ Mode is designed for recharging TTPL (Thin Plate Pure Lead) AGM batteries. This charging profile has
been approved by Odyssey and NorthStar battery company.
Battery Voltage (V DC)
Absorption Float & Monitor
15
14.5
14
13.5
13
Bulk Full Charge
& Monitor
Lead-Acid /AGM
14.6 Const. Voltage*
AGM+**
14.5 V DC
14.6 V DC
14.8 V DC
13.4 V DC
0 V DC
13.6 V DC
Charge Mode Voltage
(Absorption)
Voltage
(Float)
Line LED
AGML. Acd
AGM+
14.6
CV

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Installation
The Powermania Turbo ME2 series charger is designed to be mounted onboard a vehicle or
watercraft. Please refer to the illustration on the next page for the optimal mounting orientation.
The top row LED lights should line up horizontally at the top and the output cables at the bottom
of the charger. This orientation optimizes air ventilation during operation. Follow these instruc-
tions for a proper charger installation:
1. Select a well-ventilated area where there are at least 8 inches of clearance around the
charger. Make sure the mounting surface can firmly support the charger with the provided
screws. Do NOT install the charger near any combustible or flammable materials such
as a fuel tank or a compartment filled with gasoline vapors.
2. Make sure the charger’s DC output cables can reach all batteries from the mounting loca-
tion. Do NOT lay cable or any wire in direct contact or adjacent to the charger’s case
as the charger could reach a high temperature and possibly cause a fire hazard to the
cable.
3. If the DC cables are not long enough, they may be extended by adding Powermania tool-
free DC extension kit (available in 5’, 10’, or 15’ length) - Accessory P/N 10521 (5’), 10522
(10’), and 10523 (15’). If it is necessary to cut and splice the wires, use only UL certified
marine grade 14 AWG for 6 Amp and 8 Amp models, and 12 AWG for 15 Amp and 20 Amp
models. Each splice should be covered by adhesive lined / dual wall heat shrink tube to
prevent corrosion at the joints. The splicing should be made between the fork of the cable
and the fuse holder so that the fuse stays within 6” of the battery terminals. Do not add
more than 15’ of DC cable extension. Do NOT lay cable or any wire in Making any modifi-
cation to the factory-equipped cables will void the warranty.
4. Support the charger and position it on the tentative mounting area. Use a pencil to mark
the position of each mounting hole.
5. Use 1/8” drill bit to drill on the marked position.
6. Align the charger to the drilled holes, and then secure the charger with the provided
screws.
INSTALLING THE CHARGER

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Installation
INSTALLATION ILLUSTRATION
DIMENSIONS AND MOUNTING MEASUREMENT
8 inch
clearance
8 inch
clearance
8 inch
clearance
8 inch
clearance
6A
8A
53/8”
45/16”
513/16”
7”
15A
20A
85/8”
67/8”
529/32”
67/16”

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Select Battery Type
SELECT BATTERY TYPE
The Battery Selector has three settings. From left to right, the first position (factory setting) is for
charging most of Flooded Lead-Acid and AGM batteries. Set the selector to the middle position
(14.6CV) for charging Lithium Iron Phosphate (LiFePO4) batteries*. The right position (AGM+) is
for charging Thin Plate Pure Lead (TPPL) AGM battery (Odyssey and Northstar AGM’s). If there
is more than one battery type, choose a profile with charging and maintaining voltages fall in
ranges of all the connected batteries. Refer to page 9 for voltages in different settings.
* Please consult Lithium battery manufacturer for charging compatibility. When setting up a
charging system for LiFePO4 batteries, it is recommended using a dedicated Turbo ME2 charger
for a single application. For example, use a dual-bank charger dedicated for a 24V (two 12V in
series) Lithium battery set up. Do NOT use the same charger for multiple lithium battery applica-
tions such as mixing trolling motor batteries and starting batteries - even if they are all LiFePO4
batteries.
To change Charging Profile Setting:
1. Make sure the charger’s power cord is
unplugged from the power outlet.
2. Loosen the screws from the battery
type selector.
3. Carefully pull the battery selector
straight out from the charger.
4. Place the battery selector back to the
charger with the desired battery type
position.
5. Secure the screws back to the battery
selector.
Do NOT use any other screws that are not provided by Powermania to tighten the selector cap.
Using unauthorized screws could damage the charger and result in serious personal injury.
RISK OF PERSONAL INJURYCAUTION:
Lead Acid
AGM
14.6CV
LiFePO4
AGM+
(Pure Lead
AGM)

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DC Wiring Connection
CONNECT THE DC CABLES
The following pages demonstrate proper DC wiring configurations for Powermania Turbo ME2
series chargers. When making DC connections, make sure connecting the same set of positive
and negative connectors to the same 12V battery. The red wires are positive (shown as grey
color on the diagrams), and the black ones are negative. It is critical not to mix up polarity when
making a connection.
ALL of the charger’s output cables must be connected to batteries. Never leave any output
unconnected. If there is a spare output left unused, double up the spare output to a 12V battery
that’s already been connected by another one.
Connect the charger’s first output (output #1) to the main house battery, or the (deep cycle)
battery that’s typically got most depleted. Output #1 is located next to the AC cord.
Please refer to the following legend used in the connection diagrams.
EVERY DC OUTPUT MUST BE CONNECTED TO A 12V BATTERY FOR
PROPER OPERATION.
Fuse holder
Positive output (Red wire)
Negative output (Black wire)
Jumper cable (not included)
AC input power cord

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DC wiring connections
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Connect both sets of DC outputs
to the same battery’s terminal. DO
NOT LEAVE ANY SPARE OUTPUT
UNCONNECTED.
If a 12V system is composed of two
6V batteries, connect the output’s
positive terminal ring to battery
#1’s positive terminal and the same
output’s negative ring terminal to
battery #2’s negative terminal.
6V 6V
12V
output
Connecting a dual output charger to a single 12V battery
Connecting a 12V output to two 6V batteries
Output 1
Output 2
12V

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DC wiring connections
Connecting a dual output charger to two parallel-connected 12V batteries
Connecting a dual output charger to two serial-connected 12V batteries (24V system)
Connect each set of output to each
12V battery. The jumper can be left
connected between the two batter-
ies during charging.
Connect one set of output to each
12V battery. The jumper can be left
connected between the two batter-
ies during charging.
Output 1
Output 2
12V 12V
Output 1
Output 2
12V 12V

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Connecting a triple output charger to a single-block 36V battery
Connecting a triple output charger to three 12V batteries
DC wiring connections
The batteries could be independent,
serial-connected or parallel-con-
nected. If connecting a quad output
charger to three 12V batteries,
connect the spare output to any one
of the three (preferably the weakest)
batteries.
Connect the three outputs in series:
bank #1’s negative to bank #2’s
positive, and bank #2’s negative to
bank #3’s positive. Then connect
bank #1’s positive and bank #3’s
negative to the 36V battery. Make
sure the intra-output connections
are tightened and isolated.
Output 3
Output 2
Output 1
12V12V12V
Output 3
Output 2
Output 1
36V

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Operating instructions
OPERATING THE CHARGER
1. Install the charger and make appropriate DC wiring connections according to the diagrams.
2. Choose an appropriate setting on the Battery Selector (page 12).
3. Plug in AC power cord to a properly grounded outlet. Avoid repeatedly bending a section
of the power cord. Make sure the power cord and the extension cable are not frayed.
4. The Power indicator LED will display green, indicating the presence of AC power.
5. The charger will go through a short test cycle checking if all the DC outputs are correctly
connected to 12V batteries.
6. For models equipped with a cooling fan, the fan could be turned on and off automatically
based on the ambient and charger’s temperature.
7. The charger will start a new charge cycle. The charge status lights will display red.
8. After all the batteries reach full charge, the charge status light will turn green (Ready &
Monitor On), in which the charger becomes idle. If the charger is left plugged in continu-
ously for 30 hours, it will then apply float voltage (Float On). It is safe to leave the charger
plugged in indefinitely. At any time during Ready & Monitor On, if battery #1 loses a signifi-
cant amount of charge, the charger will automatically start a new recharge cycle.
Icon Indicator Description
Power Power on
Charge Status Red: Charging
Green: Ready & Monitor On
Float On Float Charge on
(No Float charge if 14.6 CV Mode is selected)
Error Error. Proceed to Troubleshooting
AGM+ Charge Mode AGM+ Charge Mode
(for Odyssey & Northstar TPPL AGM batteries)
14.6 CV Charge Mode 14.6 CV Charging Mode
(for Lithium Iron Phosphate - LiFePO4)
Flood lead-acid & AGM
Charge Mode
Flood lead-acid & AGM Charge Mode
(for most brand’s lead-acid / AGM batteries)
LED INDICATOR DESCRIPTION

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Troubleshooting
TROUBLESHOOTING
DANGER:
ALWAYS DISCONNECT AC POWER CORD PRIOR
TO MAKING ANY DC WIRING CONNECTION
CHANGE OR WHEN CHECKING FUSES.
Problem Possible Cause Solution
No LED On No AC input
Check AC input connection. Try with a dif-
ferent AC outlet to make sure AC power is
present.
Error LED On
Charger detects
battery voltage
exceeds the range
for one or more
outputs
Check and correct battery wiring connec-
tion. (Refer to DC wiring diagrams) Make
sure each output is connected to one 12V
battery. Wait at least 30 seconds before
plugging in AC power again.
If Error LED continues to be on after wiring
correction, conduct Battery Isolation Test
(page 19).
Charger or ambient
temperature ex-
ceeds the range
Remove objects obstructing airflow around
the charger. If the charger was exposed un-
der direct sunlight, move it away from direct
sunlight exposure. Once the temperature
drops below the threshold, the charger will
automatically start again.
Batteries are not
being charged.
One of more
outputs is not con-
nected to a 12V
battery
Properly connect the DC output to a 12V
battery. Refer to DC wiring diagrams.
Fuse failure
Check for blown fuses in the output cables.
Replace damaged fuses. Refer to page 19
for fuse replacement instruction.
Faulty terminal
connections
Clean battery terminal and tighten all wiring
connections.
Reverse polarity on
DC wiring connec-
tions
Make sure connections have a matching
polarity. Check fuses on output cables and
replace any damaged fuse.
Defective battery
Perform battery test. Replace defective
batteries.
Charge Status stuck
in Red (Charging) for
too long
Devices drawing
power from battery
Turn off or disconnect all devices connected
to the batteries. Conduct Battery Isolation
Test (page 19).

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Troubleshooting
BATTERY ISOLATION TEST
The Battery Isolation Test could help identify whether an error is caused by the charger or by
one of its connected batteries, which could be defective.
1. Check all inline fuses on all outputs.
2. Combine all of the charger’s outputs to just one 12V battery - choose a battery that is NOT
previously connected by output #1.
3. Plug in the AC power cord and observe if the charger runs a normal charging cycle and
brought the connected battery to full charge.
4. Repeat the same test to another 12V battery.
5. If the charger completes a full, normal charging cycle in only one of the two tests, it may be
a battery’s defect. Bring that battery to a battery shop for a further load test.
6. If the charger performs full, completed charging cycles in both tests, it may be a connec-
tion error from the previous set up.
7. If the charger returns error LED in both tests, contact Powermania to check for warranty
coverage.
The Powermania Turbo ME2 charger requires no specific maintenance. However, it is
recommended to do the following to ensure reliable and optimal performance from your battery:
• Regularly clean battery terminals and charger’s output ring terminals with baking soda and
tighten all DC wiring connections.
• Regularly check and maintain proper battery electrolyte level following battery manufac-
turer’s instructions.
It is recommended that you keep the charger plugged in to maintain a proper charge level of the
connected batteries during long storage periods. This method has been proven to extend bat-
tery life and optimal performance.
MAINTAINING THE CHARGER
This manual suits for next models
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Table of contents
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