Powermatic 180 Use and care manual

18

11

PLANER

OPERATING

INSTRUCTIONS

AND

PARTS

LIST

FOR

SERIAL

NUMBERS FROM 1-101

UP

POWERMATIC

rKJOUDAILLE.,NC.

McMinnville,Tennessee

37110

Model 180-18" Planer

OPERATING

INSTRUCTION

-

'-

PAGE

2 POWERMATIC!HOUDAILLE

I

Model 180-18" Planer

I.

GENERAL

SET-UP

AND

ALIGNMENT

1.

RECEIYING

Uncrate

and

check

for

shipping

damage.

Clean

all

coated

and greased surfaces. Read instructions thoroughly.

Lo-

cate

all

lubrication points; adjustment; methods

of

drive

.

2.

MOUNTING

Mount

machine securely

to

solid foundation. Concrete

base mounting preferred. Locate

in

clean,

dry

and

well

vent.ilated building if p()ssible.

Motor

and

electrical con-

nections should be protected when not

in

operation

or

if

exposed to weather elements.

3.

EXHAUST

SYSTEM

Recommended

as

a must

if

efficient

production

operation

is

required.

Not

a necessity where limited amount

of

operation being performed

and

machine can be kept

clean

of

shavings.

4.

INSPECTION

The

above machine requires the minimum amount

of

attention

in

service. Periodic

or

regular

inspections

are

recommended to insure machine

is

in

proper

adjustment,

positive electrical connections; worn

or

loose

"Y"

belts

and

bearings heating

or

loose.

5.

BEFORE

OPERATING

Check motor nameplate

date

or

wiring

diagram

of

motor

and switch

for

proper

voltage

connection before

wiring

into line.

Run

motor without

load

to

check the connections

and direction

of

rotation. Always refer

to

motor name-

plate

for

rotation connections.

II.

LUBRICATION

1.

The

cutterhead

and

variable

speed

pulley

are mounted in

sealed bearings

and

do

not require

any

lubrication.

2.

GREASE

LUBRICATION

The

clutch,

table

and feed rollers are

equipped

with pres-

sure gun fittings and must be lubricated

regularly

every

twenty-five hours

of

operation with a

good

grade

High

Speed Boll Bearing grease. Also, the feed

drive

gears

should be surfaced greased with the same grease.

3.

OIL

LUBRICATION

The

surface fittings, bed ways, handwheel drive shaft

gears and thrust screws should be lubricated

regularly

every ten hours

of

operation with oil equivalent

to

SAE

10.

A light film

of

oil

on

the

table

when

not

in

use

will

prevent

rusting.

III.

OPERATING

ADJUSTMENTS

PLANER

BED:

The

planer bed mounts in the main frame panels

and

is

raised and lowered on acme screws mounted

in

thrust

bearings.

The

screws are operated through gears

by

a

large hondwheel (l ) on the front

of

the Planer.

The

planer bed

is

held

rigid

between frames

by

shims on

each side

of

the bed

and

is

adjusted with

two

jack screws

(

12

) that can be tightened against the shims. These shims

should be adjusted

tight

enough to prevent rocking

or

moving when material

is

fed through the Planer but not

tight enough to prevent raising

or

lowering

of

the

table

.

If planer bed rocks when the machine

is

in operation, dips

will

appear

in the material being

planed

. The

planer

bed

POWERMATIC/HOUDAILLE

OPERATING

INSTRUCTIONS

must be level with the cutterhead. Check this

by

lowering

the bed

to

permit

placing

a small jack-screw

type

gauge

(

or

small square block) between the bed and the cutter-

head

at

the extreme

right

side

of

the bed.

Raise

bed with

handwheel (1) until the screw

gauge

or

block just touches

the cutterhead. Move the block

to

the

left

side

of

the

table

and

check under the cutterhead. If the bed

is

not .

level with the cutterhead, the bed can be raised or

lowered

by

loosening the set screw· in bed nut (13) and

turning

to

the

right

or

left

to

raise

or

lower the bed to the

proper

height-lock

the bed nut with the set screw.

PLANER

BED

IDLER

ROLLERS:

Adjusting screws (14)

for

planer

bed idler rollers are lo-

cated

directly

under the bearings. Adjust from .000 to

.

010"

above bed level

for

planing

smooth

or

dry

material,

.010"

to

.015"

for

medium rough

and

.

025"

to

.035"

for

rough sawed

or

green material. Keep rollers adjusted to

same height

at

each end.

When

rollers are set too high,

a snipe

or

bite

will

appear

at

the ends

of

planed

material.

If set too

low

feeding

will

be restricted due to friction

on

planer

bed.

(WITH

QUIK-SET

ADJUSTMENTS)

Planer bed rollers are adjusted

to

the

proper

height with

a quik-set

handle

mounted on the

right

side

of

the

planer

bed.

The

height

of

the rollers in relation to the bed sur-

face

is

indicated

by

a

graduated

dial

and

pointer on the

qUik-set handle. If

table

rollers

do

not correspond with

the height

indicator

scale, adjustments can be made' by

loosening the set screw (26) fig. 4 in the

roller

adjusting

arms. Set indicator pointer

at

zero on the

gauge

and

turn adjusting screws (27) until the bed rollers are level

with the

planer

bed.

To

plane rough lumber, set quik-set

indicator on

.030",

for

medium rough

.010"

to

.

015"

and

for

finished lumber

.000"

to

.010".

Set the rollers high

enough

so

that

the lumber

will

feed through the machine

without hesitation.

POWER

DRIYEN

FEED

ROLLS:

The

power

driven

corrugated

infeed

roller

(7)

and

smooth

outfeed

roller

(25) are

gear

driven through Y-belts

ar-

rangement from cutterhead shaft.

The

feed roller bearing

housings

are

floating

type

and

held against the feed roller

adjusting screws (14)

by

means

of

adjustable pressure

springs (22). The feed rollers should be adjusted

to

set

approximately

1/

16"

below

arc

of

the cutterhead knives.

A

gauge

or

block

may

be used to assure

proper

height.

To

set feed rolls, lower

planer

bed

about

3"

below

arc

of

cutterhead. Place

gauge

or

wooden

block directly under

cutterhead

and

turn head until one knife

is

down.

Raise

planer

bed until block

is

1/

16"

below

knife edge. Check

the

roller

to

see

that

each end

is

the same. Too much pres-

sure on infeed

corrugated

roller

will

leave markings on

material. Too little pressure

will

restrict feed.

CHIPBREAKER:

The

chipbreaker

is

a three piece

type

which mounts and

adjusts concentric with cutterhead.

The

chipbreaker

ad-

justing screws (6) should be adjusted

to

allow

chipbreaker

to

set

1/16"

below

level

of

infeed

corrugated

feed roller.

PRESSURE

BAR:

The pressure

bar

is

a three piece

type

which mounts

and

adjusts concentric with cutterhead. The pressure

bar

should be set equal

to

the arc

of

the cutterhead.

One

PAGE 3

MODEL

180-18"

PLANER

method

is

to feed a wide board about four feet long

half

way through the machine. Stop the feed with the clutch

and

set

the holddown

bar

so

that it just touches the board.

To

set

the pressure bar, loosen both

top

and bottom lock

nuts

on

adjusting studs

(2

4

),

adjusting the

bar

with the

adjusting bar and lock

in

place with the locking nuts.

Remember, the

press

ure

bar

is

the

most

IMPORTANT

ad-

justment

on

the Planer. If the pressure

bar

is

too high,

cutterhead knives will snipe beginning end

af

material;

if

set

too low, the material will not feed through machine.

MATERIAL

THICKNESS

GAUGE:

To

set

the indicator

on

the material thickness scale (11)

to

indicate properly after changing knives, loosen the screw

in

the planer bed that holds the brass pointer and set

to

the thickness the material measures when planed or fed

through the machine.

The

hole that mounts the brass

pointer

is

slotted and will permit proper adjustment.

CUTIERHEAD:

The

cutterhead

is

equipped with three knives held

in

posi-

tion with the lock

shims

and set screws (18). Knives

must

be

adjusted to

set

evenly and level

in

the cutterhead.

Before removing knives from cutterhead, the knife gauge

should be adjusted to the height

of

the knives

so

the

height

of

the knives will not be changed relative

to

the

other parts

"f

the head when the knives

are

replaced.

The

feed rollers, chipbreaker and pressure

bar

are adjusted

to the arc

of

the knife cut. If the height

of

the knives are

OPERATING INSTRUCTIONS

raised or lowered, the feed rollers, chipbreaker and pres-

sure

bar

should be adjusted accordingly. Knives should

not protrude more than

3/32"

beyond radius

of

cutter-

head. When replacing knives

after

sharpening, place the

"jack

screw" studs

in

place making sure the

"step"

will

act

as

a seat for the knife. Drop knife and

shim

into

cutterhead slot

so

that

the beveled edge

of

knife

is

just

below the surface

of

the head. Tighten the two outside

"knife

shim

screws just enough

to

hold the knives snugly

in

the head. With knife setting gauge

in

place over one

extreme end

of

the head, turn the allen screw

in

"jack

screw" plugs, raising knife until knife touches stop

on

knife

setting gauge. Repeat operation on other end

of

the

cutterhead. Next, tighten the center knife locking

shim

bolt. Set the other knives in the cutterhead before tighten-

ing remainder

of

the

shim

bolts.

After

the knives have

been

set,

final locking

of

knives should be done

by

rotating

cutter-head and locking

all

shims

uniformly.

CAUTION-

If one knife

is

locked

tightly

before the others, it may

spring the cutterhead and cause vibration or uneven knife

height.

KNIFE

CARE:

VERY

IMPORTANT-knives

must

be kept sharp.

The

knives

do

all the work and they will not

do

satisfactory work if

they are

DULL.

The

sets

of

knives

are

matched and

balanced

at

the factory. When the knives are sharpened,

care should be taken that they are kept

in

balance.

Operating

and

Safety

Instructions

1.

Be

s

ure

th

e machine frame is

electrically

grounded.

2.

Remove

or

fasten

loo

se

articles

of

clothing

such as

necktie,

sleeves,

coat,

etcetera.

3.

Remove

finger

rings

and watch.

4. U

se

a

safety

face

shie

ld,

goggles

or

glasses

to

protect

eyes.

S.

Keep

the

f

loor

around

th

e machine

clean

and

free

from

scraps,

sawdust,

oil

or

grease

to

minimize

the

danger

of

s

lippin

g.

6. Before

starting

the

planer:

a. C

lear

machine and

table

area

of

dust,

chips,

tools

or

foreign

matter.

b.

Check

knives

for

sharpenss.

Dull

blades

can cause pounding, kickbacks and poor

planing.

c.

Check

the

knives

for

cracks

and

nicks

and

that

they

are

securely

locked

in

the

cutterhead.

Broken

or

loose

knives can be thrown

out

of

the

machine causing

severe

or

fatal

injury.

d. Oleck

for

the

proper

setting

of

the

infeed

rollers,

chip

breaker,

pressure

bar

and

out

feed

rollers.

Improper

settings

can cause kickbacks and poor

planing.

e.

Check

for

proper

direction

of

rotation

of

the

cutterhead.

f.

'·

Iake

sure

all

guards

are

in

place

and

securely

fastened.

7.

Do

not

stand

or

walk

directly

behind

the

machine

when

it

is

running.

The

direction

of

cutterhead

rotation

throws

chips

and

foreign

material

from

the

rear

of

the

machine.

8.

Check

the

material

thickness,

depth

of

cut

desired

and

the

machine

capacity.

Never overload

the

planer

by

tryin

g

to

cut

beyond

its

capacity

.

9.

When

feeding

material

into

the

machine,

stand

to

the

side

nearest

the

switch

and never behind

the

board.

Kickbacks can cause

serious

injury.

10. In

case

of

a jam-up

or

stopping

material

part

way

through

the

cut

--

stop

the

machine,

wait

until

the

cutterhead

is

completely stopped and lower

~le

table

to

clear

the

work. Attempting removal

before

the

cutterhead

is

stopped can cause kickbacks. Never

attempt

to

force

the

work through

the

machine.

If

the

material

does

not

feed

properly,

stop

the

machine and

correct

the

cause.

On

planers

equipped

with

a

feed

reversing

switch,

a jam-up

or

stopping

of

the

board

may

be

cleared

by

reversing

the

feed

direction.

PAGE 4

Model 180·18"

Planer

OPERATING

INSTRUCTIONS

11. Never

feed

two

boards through a

planer

with

solid

infeed

rollers

at

the

same

time

(side-by-side

or

stacked).

Kickback can

result

causing

serious

injury.

If

your machine

is

equipped

with

sectional

infeed

roll

and

chipbreaker,

side-by-side

feeding

of

narrow boards can be done

safely.

12.

Extra

care

should be used

in

feeding

short

boards.

Use

another

piece

of

equal

thickness

in

back

of

the

first

board

to

follow

it

through

the

planer.

The

shortest

board

that

can be

fed

through

is

one which'has

a

length

1/2"

greater

than

the

span between

theinfeed

and

outfeed

rollers.

13.

If

leaving

the

machine

area,

turn

the

machine

off

and

wait

until

all

moving

parts

stop

before

departing.

14. Give

the

work

you're

doing your undivided

attention.

Looking around,

carrying

on

a

conversation

and

"horse

,

play"

are

careless

acts

that

can cause

serious

injury.

15. Stop tIle machine

when

,making adjustments and

disconnect

it

from

its

power source

when

adjusting,

replacing

and

regrinding

the

cutterhead

blades

or

performing any maintenance.

16.

Use

only Powermatic

or

factory

authorized

replacement

parts

and

accessories,

othen~ise

tne

warranty and

gurantee

is

null

and

void.

'

17.

Do

not

use

this

Powermatic

planer

for

other

than

its

intended

use.

,

If

used

for

other

purposes,

Powermatic

disclaims

any

real

or

implied warranty and holds

itself

harmless

for

any

injury

that

may

result.

WARNING:

Do

not

equip

or

use

this

machine

with

a

larger

motor

than

7

1/2

horsepower

at

3600

R.P.M.

The

use

,

of

a

larger

horsepower

or

higher

speed motor

voids

the

warranty and Powermatic

holds

itself

harmless from any

injury

that

may

result.

Figure 4 Figure 5

POWERMA

TI

C/HOUDAILL

E

PAGE

5

Model

180-18"

Planer

IV. INSTRUCTIONS

FOR

ADJUSTING AND

OPERATING

THE

180-18"

KNIFE GRINDER

AND JOINTER

JOINTING

AND

GRINDING

PROCEDURE:

The

first

cind

most

important step

is

ta JOINT the knives,

then GRIND them. Jointing knives first assures uniform

knife

he

ight.

The

knives are fastened

in

a round head and

the cutting

is

done

in

an arc

by

the front edge

of

the knife.

Even

though knives are installed with a micrometer gauge,

an absolute uniformity

of

height cannot be obtained and

maintained.

The

knives should

all

be jointed until all

edges are uniform.

The

jointing process actually sharpens

the knives.

After

jointing, the jointer head

is

removed and

grinding head instolled.

The

excessive joint

is

then ground

fram the bevel

of

the knife edge.

INSTALLATION

OF

GRINDING

BAR

AND ADJUSTMENT OF JOINTER:

1.

Carefully study illustrated numbers

on

pictures (Figures

4,5,6

).

2.

Remove

cover screws and cover guard from top of Planer.

3. Place jointer

bar

in

position and bolt down with cap

screws (

14

) fig.

4.

Cap screws should be tightened very

snugly.

4. Place jointer bracket

on

jointer

bar

head and fasten

with

set

screws (15) fig. 4.

5. Rotate cutterhead until the edge of the cutterhead knife

slot

is

in

line with the edge

of

the jointer stone (16) fig. 4.

6.

Move jointing head back and forth

on

the jointing

bar

with handwheel (

17)

fig. 4 for parallel alignment. If the

bar

does not move

in

exact parallel with the knife edge,

the holes

in

the jointer

bar

base

(18)

fig. 4 are large

enough to permit alignment

of

the

bar

. (Make the align-

ment from one end

of

the bar).

7. When jointer

bar

is

in

alignment, cap screw (14) fig. 4

should be securely tightened.

To

level jointer

bar

with

cutterhead, rotate cutterhead until jointer stone

is

be-

PAGE

6

OPERATING

INSTRUCTIONS

tween two

of

the knives. Adjust the jointer stone with

handwheel

(19)

fig. 4 until it just clears the cutterhead.

8. Operate jointer head back and check with thickness

gauge

'(

20)

fig.

5,

or piece

of

paper

to

see

if

jointer

bar

is

level with cutterhead.

9.

To

level

bar

with cutterhead, loosen cap screws

on

back

of

jointer

bar

bracket and adjust with adjusting

screws

.

10.

Check

to

see

if

jointing head

is

in

parallel alignment with

cutterhead.

JOINTING CUTIERHEAD KNIVES:

11.

To

joint knives, adjust jointer stone until it just clears

knives evenly, lower jointer stone until it just touches

knives.

12.

Move the jointer head

to

a position past the cutterhead.

With the Planer running

at

full speed, operate jointer

head back and forth

RAPIDLY

lowering jointer head, if

necessary, until knives are properly jointed.

Do

not

OVERJOINT knives.

GRINDING CUTIERHEAD KNIVES:

Mount grinding attachment

on

jointer

bar

and secure

in

place with

set

screws (15) Fig. 4.

Lock

cutterhead

in

place

for knife grinding with cutterhead lock

(23)

Fig

.

6.

Turn

the knob

(23)

until the pin

in

the casting (24) enters the

hole

in

knob

(23).

Turn the cutterhead

by

hand until the

cutterhead

is

locked

in

place. Turn grinding wheel

(9)

Fig. 6 until the wheel very lightly touches knife

(8)

Fig

.

6.

Move the grinder (9)

to

position past the cutterhead knives

with handwheel (17). Start grinder motor with switch (10)

Fig

. 6,

set

grinding wheel

to

take cut, and with hand

wheel (

17

)

rapidly

move grinder back and forth.

Be

sure

to move grinder fast enough

to

prevent burning

of

the

knives. Knives should always be ground after jointing,

leaving a very slight joint

on

the knife edge.

Each

knife

should be finished before moving to the next knife. Care

should be taken to keep

all

knives the

same

weight.

Knives out

of

balance

will

cause excessive vibration

of

the

cutterhead

Before operating the grinder, the ways

on

the grinder bar

and the lead screw should be lubricated with a light film

of

oil.

The

gib

screws on the head should be adjusted to

keep

any

excessive wear 'or movement out

of

the head.

POWERMATIC!HOUDAILL

E

Model 180-18"

Planer

OPERATING

INSTRUCTIONS

v.

PLANER

OPERATING HINTS

IF

CLIP

OR

SNIPE

APPEARS

AT

BEGINNING

OF

BOARD:

1. P

res

sure

bar

may be

set

too low.

2.

Ch

i

pb

reaker may be set too high.

3. Upper infeed roll may be

set

too high.

4.

Lo

wer infeed roll may be

set

too high.

5.

Sp

ring tension may be too light

on

pr

essure

bar.

IF

CLIP

OR

SNIPE

APPEARS

ON

END

OF

LUMBER:

1.

Pressure

bar

may be set too high.

2. Lower outfeec' roll may be

set

too high.

3. Upper outfeed roll may be

set

too low.

4. Lumber may not be butted.

5. Grain may be running

aga

~

nst

knives.

IF

KNIVES

TEAR

OUT

LUMBER:

1.

Feed

may be too fast.

2. Moisture

cOAtent

may be too high.

3. Head may be running too slowly.

4. Cut may be too heavy.

5. Cutting angle may be too large.

6. Grain may be running

aga

i

nst

kn

i

ves

.

IF

KNIVES

RAISE

THE

GRAIN:

1.

Feed

may be too fast.

2. Cutting angle may be too large.

3. Head may be running too slowly.

4. Moisture content

of

lumber may be too high.

5. Cut may be too heavy.

IF

CHIP

MARKS

APPEAR

ON

LUMBER:

1.

Blower

system

may not be strong enough.

2.

Feed

may be too fast.

3.

May

be loose connection

in

blower

system-no

suction.

4.

Exhaust pipe may join

at

too large an angle to main

blower pipe.

IF

PANELS

ARE

TAPERED

ACROSS

THE

WIDTH:

1. Planer bed out

of

level with cutterhead.

2. Knives not

set

even with cutterhead.

IF

UNDESIRED

POUNDED

GlOSSY

FINISH

APPEARS:

1. Knives moy be dull.

2.

Feed

may be too slow.

POWERMATIC

/

HOUDAI

LL

E

IF

WASHBOARD

FINISH

APPEARS

:

1.

Knives may have been driven back into the head.

2. Machine may be completely out

of

adjustment.

3. Planer bed loose and rocking in ways.

IF

REVOLUTION

MARK

SHOWS

UP:

1. Knives may be ground

poorly

.

2. Knives not

set

properly or evenly:

IF

LINES

APPEAR

AT

RIGHT

ANGLES

TO

THE

KNIFE

MARKS:

1. Knives may have checkered and nicked up

by

over-

grinding and taking temper out

of

steel.

2.

Chips may have wedged between rolls and tables.

3.

Pressure

bar

may be

dragging

.

IF

STOCK

TWISTS

IN

MACHINE:

1.

Pressure

bar

may be cocked.

2. Upper outfeed roll may be cocked.

3.

Upper outfeed roll may have uneven spring tension

on it.

4. Lower rolls may be cocked.

IF

STOCK

STICKS

OR

HESITATES

IN

MACHINE:

1.

Pressure

bar

may be

set

too low.

2. Lower rolls may be

set

too low.

3. Upper rolls may not be

set

low enough.

4. Cut may be too heavy.

5. Coaxer board may help lumber through machine.

IF

MACHINE

IS

NOISY

AND

VIBRATES

AND

POUNDS:

1. Knives may be too dull.

2. Machine may not be leveled up correctly.

3. Machine may not be on

sol

id foundation.

4.

Pressure

bar

may be

set

too low.

IF

MOTOR

KICKS

OUT:

1. Knives may be dull, thus overloadi

ng

motor.

2.

Pressure

bar

may be

set

too low, putting

drag

on

motor.

3.

Motor

may be

drawing

high currAnt because other

machinery

in

the

plant

in

use

has pulled down the

voltage.

4.

Machine may be out

of

adjustment.

5. Lower rolls may be

set

too low.

PAGE

7

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-

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rb'--

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a

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"

1/

( "

--'----=---1

~~

500

~

ISO

-540

I

SO

-54 I

:~~

1ll~~

I

1

~

j

~ISO

-

527

~

MJOEL

ISO

PlAt£R

......

Q)

9

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~

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~

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G"l

~

:oa

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180-570

~=

I

BO

-

:'>69

~'i'

,""ro

&~I

18:)-5B2~

'"'~

~

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G

:~:56B\

\'

"

~

_

l

~

\

---

_

'"

~

/'...

1.

'

n:-

..AliI

180-597

a

::~~

180-599

(F

180-578

180-570

-fl

~

I~

180

-

569

i,r

,..-----180-009

180-610

180-613

180-611

180-612

180-G14

180-615

3:

o

m

r

(X)

o

I

(X)

"'tJ

r

:>

z

m

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"'tJ

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VI

-I

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z

VI

Model 180-18" Planer

~~----

--------------------------------------------------------

--

PARTS

LIST

PART

NO.

180

-

501

180

-502

18

0-503

180

-504

180

-505

180

-506

180

-507

18

0-

508

180

-509

180-510

180-511

180-512

180-513

180-514

180-515

180-516

180-517

180-518

180-519

180-521

180-522

180-523

180-524

180

-

525

180-526

180-527

i 80-528

180-529

18

0-530

180-531

180-534

180-535

180-536

180-537

180-540

180-541

180-542

180-544

180-545

180-546

180-547

180-548

180-549

180-550

180-551

180

-552

180-553

180-554

180-555

180-556

180-557

180-558

180-559

180-560

PAGE

10

PARTS

LIST

FOR

MODEL

180-

18" P

LA

NER

Description

Bose,

Planer

......

.......

.

Hanger, Handwheel Gear, Table Raising .

Shaft, Handwheel Gear, Table Raising

Handwheel, Table Raising

Setscrew, Handwheel

5/16-18

x

5/16Ig

.

Collor, Handwheel Shaft, Table Raising .

Setscrew, Collar

5/16-18

x

5/16

!g .

Countershaft, Table Raising

Woodruff

Key, Countershaft

#608

Bevel Gear, Table Raising

Setscrew, Bevel Gear %-16 x %

Miter Gear, Table Raising

Setscrew, Miter Gear %-16 x %

......

. .

Woodruff

Key, Table Raising Screw

#608

Screw, Table Raising,

L.

H..

Bearing, Thrust, Table Raising Screw 607

Nice.

. .

......

.

Nut, Table Raising,

L.

H.

. .

.......

.

Nut, Table Raising,

R.

H.

Screw, Table Raising,

R.

H.

Front Panel . . . . . . . . .

..

.

..

.

Bolt, Front Panel Mounting %-16 x

2Y2

Hex

Side Panel,

L.

H.

.

...

. .

....

..

.

Bolt, Mounting, Bearing

Roil

%-16 x % Hex

Washer, Mounting Bolt

Bearing Housing, Cutterhead,

L.

H..

Bearing, Cutterhead 462307

SKF

Bolt, Bearing Housing,

7/16-14

x 1

\4

Hex

Washer, Bear.

Hous.

Mtng. Bolt

Pulley, Cutterhead Drive

... ...

..

. .

Setscrew, Pulley %-16 x

Y2

Table, Planer

Shim

, Table Adjusting

Bolt,

Shim

Locking

5/16-18

x

1%

Square

Hd. .

......

.

Lock

Nut,

Shim

Locking Bolt

5/16-18

Hex

Table Roller

Bearing, Table Roller Torrington B

1616-0H

Bearing Housing, Table Roller

Shaft, Quik·Set

Woodruff

Key, Shaft

#608

Handle, Quik·Set

........

.

Screw, Quik·Set Knob

Knob, Quik·Set Handle

Lever, Quik·Set Adjusting,

R.

H.

Collar, Quik·

Set

Shaft

Setscrew, Collar

5/16-18

x

5/16

Connecting Link, Quik·Set

Pin,

Conecting, Quik·Set

Level, Quik·

Set

Adj.,

L.

H.

Setscrew, Quik·Set Adj. Level, L.

H.

or

R.

H.

%-1

6 x %

Link, Quik·Set

Arm, Quik·Set Adj. Height,

R.

H.

or

L.

H..

Bar, Quik·Set Adjusting

Bolt, Quik·Set Height Adj. Arm

5/16-18

x

1

\4

Hex

.......

..

. .

Washer, Bolt

............

.

...

. .

...

.

Quantity

Required

1

3-

3

2

1

2

1

4

1

8

1

2

3

1

2

4

2

4

1

3

1

4

8

1

2

4

2

4

PART

NO.

180-561

180-562

180-563

180-564

180-565

180-566

180-567

180-568

180-569

180-570

180-571

180-572

180-573

180-576

180-577

180-578

180-579

180-580

180-581

180-5B2

1

BO-583

180-584

180-5B5

1

BO-586

1

BO-587

180-588

180-5B9

1

BO-590

lBO-591

180-593

1

BO-594

1

BO-595

180-596

1

BO-597

1

BO-59B

180-599

1

BO-600

180-601

1

BO-602

1

BO-603

1

BO-604

180-605

1

BO-606

1

BO-607

180-608

180-609

lBO-610

180-611

lBO-612

lBO-613

De

sc

ription

Lock

Washer, Height Adj. Bolt

Locknut, Height Adi. Bolt

5/16-18

Hex .

Screw, Quik·Set Height Adj.

R.

H.

or

L.

H.

Roller, Infeed

Bearing Housing, Infeed Roller,

L.

H. (Int.

Quantity

Required

4

w/580

)

.......

. . . . 1

Grease Fitting 4

Spring,

Feed

Roll

Pressure

4

Cop,

Pressure

Spring 4

Screw,

Pressure

Spring Cop,

Y2-13

x

13,4

. 4

Key, Infeed Roller 1

Bearing Housing, Infeed Roller,

R.

H.

(Int

w/579

)

Bearing Roil,

L.

H.

Bearing Roil,

R.

H.

Outfeed Roller

.................

...

.

Key, Outfeed Roller

Bearing Housing, Outfeed Roller,

L.

H.

(Int

w/572

)

..

Bearing Hcusing, Outfeed Roller,

R.

H.

(Int

w/566

)

Hanger,

Pressure

Bar,

L.

H..

Hanger, Chipbreaker,

L.

H.

Key, Cutterhead

Cutterhead "

Hanger, Chipbreaker, R. H.

Hanger,

Pressure

Bar, R.

H.

Key, Cutterhead Drive Pulley

Shim, Cutterhead Knife

..............

.

Jackscrew, Cutterhead Knife

Knife, Cutterhead

Chipbreaker

.....

.

....

. .

.....

. .

Bolt, Chipbreaker Mounting

5/16-18

xl"

Sckt Hd ...

.......

. .

Handle, Chipbreaker

Knob, Chipbreaker Handle

Pressure

Bar

......

. .

Bolt,

Pressure

Bar Mtng

5/16-18

xl"

Socket Hd

Adjusting Screw,

Pressure

Bar %-16 x 1%

Hex

....

.

...........

.

Locknut, Adjusting Screw

Side Panel,

R.

H.

.

.................

.

Bearing Housing, Cutterhead,

R.

H.

Pulley, Cutterhead,

Feed

Drive

Bolt, Bearing Housing Mtng.

7/16-14

x 1

\4

Hex

.............

.

Mounting Brocket,

Feed

Drive

Bolt,

Feed

Drive Brocket %-16 x % Hex .

Pinion,

Feed

Roller Gear Drive

Gear,

Feed

Roll

Drive

Drive Sheave, Clutch

Collar, Pinion

............

.

Clutch

.....

..

. .

Handle, Clutch

.....

...

.

...

. . .

Bolt, Clutch Handle %-16 x 1

% Hex

1

3

9

3

1

4

1

4

2

4

1

4

1

2

1

2

1

POWE

RMATIC/HOUDAILLE

Model

180-18"

Planer

PARTS

LIST

PARTS

LIST

FOR MODEL

180-18

11

PLANER

PART

NO.

180-614

180-615

180-617

180-618

180-619

180-620

180-621

180-622

180-623

180

-624

180-625

180-626

180-628

180-629

180-630

180-631

180-632

180-633

180-634

180

-635

180-636

180-637

180-638

Description

Washer, Handle

...

.

..

.

...

. . .

Hanger, Clutch Handle

..

.

.......

. . .

Bearing Housing, Variable Speed

..

. . . .

Bearing, Variable Speed

206KLL

& 206SZZ

FAFNIR

...

..

...

. . .

...

.

.......

.

..

.

Shaft, Variable Speed

Sheave, Variable Speed Shaft Drive

....

Collar, Variable Speed Drive Sheave

Bolt, Variable Speed Bearing Housing

7/16-

14

x

11f<1

. . . . . . . . . . . .

Pulley, Variable Speed . .

..

.

....

.. ..

.

Spring, Variable Speed Pulley .

....

..

. .

Cover, Variable Speed Pulley Spring

..

. .

Retainer

Ring,

Pulley Spring

...

.......

.

Screw,

Variable Speed Adj. . .

..

. .

..

. . .

Handwheel, Variable Speed

Collar, Variable Speed Screw

.........

.

Bearing, Variable Speed Screw 605 Nice . .

Mounting Bracket, Variable Speed

..

.

..

.

Shim,

Variable Speed Slide

......

. . . .

Slide, Variable Speed

..

Shaft, Pulley, Compound Drive "

Compound Sheave, Variable Speed

....

Collar, Compound Sheave Shaft

Setscrew,

Collar %-16 x %

Ig

..

. .

POWE

RMA

TI

C/

HOUDAI

LLE

Quantity

Required

1

2

1

2

1

PART

NO.

180-640

180-641

180-642

180-643

180-644

180-645

180-646

180-647

180

-648

180-649

180-650

180-651

180-652

180-653

180

-654

180-655

180-656

180

-657

180-658

180-659

180-660

Description

NOT

PICTURED

Du~

Hood . . . . . . . . . . . . . . .

Key,

Feed

Drive Clutch

..............

.

Belt, Variable Speed

Feed

Roller

4L

620 .

Belt,

Feed

Roller Drive

SL

440

.........

.

Belt, Variable Speed Drive

5L

500

Bolt, Variable Speed Slide Mounting

%-1

6

x

1H

..........

.

.. ..

............

.

Cutterhead Cover

...............

...

.

Guard,

Feed

Drive

.......

.

Bolt,

Feed

Drive Guard

1'

8-

16

x 1

Y2

He

x.. .

Cutterhead, Direct Drive

........

.

Bolt, Cutterhead

Shim

Locking

1f<I-20

x %

Sq

Hd

......

. . .

..

.

Motor

End

Bell, Direct Drive Cutterhead .

Bolt, Side

Panel

Mtng.

7/16-14

x 1

1f<1

He

x

Washer, Mounting Bolt

...

.

........

..

.

Screw, Variable Speed

Shim

Adj.

1f<I-20

x

%

Sq

...

.

.........

..

....

.

Pin,

Clutch Shifting . . . . .

..

.

....

.

Motor Pulley . .

....

..

.......

....

...

.

Collar, indexing, Belt Drive

.........

. . .

Collar, Indexing, Direct Drive

.....

.

Housing, Index Plunger

..

. .

..

.

..

.

....

.

Collar, Direct Drive

..

. .

..

.........

.

Quantity

Required

2

1

2

1

27

1

4

3

2

1

PAGE

11

Model 180-

18"

Planer

4.

I

~

.

9.

PARTS

LIST

34.

32.

13.

14.

-------

KNIFE

GRINDING

AND

JOINTING

ATTACHMENT

PARTS

LIST

1. Bar, grinder

......

.

..

.

.....

. . .

2. Mounting bracket, grinder bar,

L.

H.

....

...

.

3. Mounti

ng

bracket, grinder

bar

,

R.

H.

..

....

. .

4. Bolt, grinder

bar

mounting

... ...

..........

.

5. Bolt, grinder bracket . .

....

.

...

. .

..

.

6.

Bolt,

bar

adjusting . . . .

...

..

...

.

7. Washer, lead screw bearing bracket. .

.....

.

8.

Bolt, lead screw bearing bracket

....

.

9. Lead screw

............

...

.....

..

. . .

10.

Nut, lead screw.

....

.

....

. .

..

...

. .

...

.

11.

Shim, grinder

cross

slide . .

...

'., .

..

...

....

. .

12.

Screw,

gib

adjusting

....

.

............

.

13.

Shim,

grinder vertical slide

...

.

.. ..

...

..

...

.

14. Slide, grinder vertical

...

.

.........

. . .

...

. .

15

. Slide, .grinder. .

......

..

. .

... ...

.

..

.

16. Handwh

ee

l, vertical adjusting screw

........

.

17.

Screw, vertical adjusting .

..

. . . . . . .

.. ..

. .

..

. .

.

PAGE

12

No.

Required

1

4

2

4

1

8

1

18

.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28

.

29

.

30.

31.

32.

33.

34.

No.

Required

Bracket, grinding wheel . . . . . . . . . . . . . . 1

Guard, grinding wheel . . . . . . . . . . . . . . 1

Set screw, wheel shaft . . . . . . . . . . . . . . . 1

Motor.

. . . . . . . . . . . . . . . . . .

..

. 1

Bolt, motor mounting . . . . . . . . . . . . . . . . . . . . . . 4

Sheave, motor drive . . . . . . . . . . . . . . . . 1

Shaft, grinder

......

..

.

.....

..

...

.

.......

1

Ball bearing, shaft. . . . . . . . . . . . . . . . . . . . . . . . 2

Spacer, shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Nut, grinding wheel

....

.

...

..

...

......

1

Grinding wheel

......

..

.....

. .

...

..

....

1

Wheel hub & pulley

......

..

. . . . . .

..

. . . . 1

Ball bearing, shaft. . . . . . . . . . . . . . . . . . . . . . . . 2

Handwheel, screw

....

..

.

..

...

.......

.

..

1

Head, jointing

.........

.

.....

.

...

..

......

1

Stone, jointing

.............

..

...

.

........

1

Sh

im, jointing stone . .

.........

. .

....

.

....

1

POWERMATIC

/HOUDAILLE

Powermatic 180 Use and care manual

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