Powermatic 100 Datasheet

Model 100
12"
(305mm) Planer
MAINTENANCE INSTRUCTIONS
AND PARTS LIST
POWERMATIC
rKJOUDAILLE,
INC.
McMinnville, Tennessee 37110
AC
615-473-5551

2
FOREWORD
SAFETY FIRST!
This manual has been prepared for the owner and operators
of
a Powermatic Planer
Its purpose, aside from machine operation,
is
to promote safety through the use of ac-
cepted operating practices.
Read
the safety and operating instructions thoroughly be-
fore operating the machine.
In order
to
obtain maximum life and efficiency from your Powermatic Planer, follow all
the instructions in the operating instructions and maintenance manuals carefully.
The specifications put forth in this manual were
in
effect at the time
of
publication.
However, owing
to
Powermatic's policy
of
continuous improvement, changes
to
these
specifications may
be
made at any time without obligation on the part of Powermatic
Houdaille, Inc.
WARRANTY
This machine and its component parts have been carefully inspected and per-
formance tested at various stages
of
production and each finished machine is
subjected
to
a final inspection before shipment.
We
agree that
for
a period of
eighteen (18) months
or
3000 hours of use, whichever occurs first from date
of
delivery from
our
authorized dealer to repair
or
replace, at our option, any ma-
chine
(or component part thereof) proving defective within the above period,
F.O.B.
our
plant, providing such machine (or component part)is returned pre-
paid to
our
plant,
or
to a designated service center of the undersigned, for our
examination. This warranty does not include repair or replacement required be-
cause
of
misuse, abuse,
or
because
of
normal wear and tear. Nor does it in-
clude
electrical motors and electrical components which are warranted by their
manufacturer and which should be taken
to
their local authorized repair station
for
service. Costs
of
removal, shipment and reinstallation are not covered
hereby. Further, we cannot be responsible for the cost
of
repairs made
or
at-
tempted outside
of
our factory
or
designated service center without our authori-
zation. No claims
for
defects will be honored
if
Serial
No.
plate has been remov-
ed. THIS WARRANTY IS MADE EXPRESSLY IN PLACE OF
ALL
OTHER WAR-
RANTIES OR GUARANTEES, EXPRESS OR IMPLIED, WITH RESPECT TO FIT-
NESS, MERCHANTABILITY, QUALITY OR OPERATIVENESS. THIS WARRANTY
IS MADE ONLY TO THE ORIGINAL PURCHASER AND BECOMES EFFECTIVE
ONLY
WHEN THE ACCOMPANYING CARD IS FULLY AND PROPERLY FILLED
OUT AND RETURNED TO THE FACTORY WITHIN TEN (10) DAYS FROM DATE
OF
DELIVERY.
POWERMATIC r.;,)OUDAILLE,
INC.
McMlnnvlll.
,
T.nn.....
37110

PLANER SAFETY INSTRUCTIONS
1.
Read,
understand,
and
follow
the safety and operating instructions found in this manual.
Know
the
limitations
and hazards associated
with
this planer. A safety rules decal is installed on each machine
to
serve as a reminder
of
basic safety practice.
2.
Grounding
of
the
planer:
Make certain that the machine frame is electrically
grounded
and that a
grounding
lead is included in the incoming electrical service.
In
cases where a cord and plug are used,
make certain that the
grounding
,lug connects
to
a suitable ground. Follow the
grounding
procedure
indicated by the National Electric Code.
3.
Eye
safety:
Wear an approved safety shield, goggles,
or
glasses
to
protect eyes when operating the
planer.
4.
Personal
protection:
Before operating the machine, remove, tie, rings, watch and
other
jewelry and roll
up
sleeves above
the
elbows. Remove all loose clothing and confine long hair. Protective type
footwear
should be worn and hearing protectorsshould be used wherenoiseexceedsthe level
of
exposureallowed
in section 1910.95
of
the OSHA regulations. Do not
wear
gloves.
5.
Work
area:
Keep
the
floor
around the machine clean and free
of
scrap material, sawdust, oil
or
grease
to
minimize
the danger
of
tripping
or
slipping. Be sure the table is free
of
all scrap, foreign material
and
tools
before starting a cut. Powermatic recommends the use of anti-skid
floor
strips on the
floor
area
where
the operator normally stands and that each machine's work area be marked
off
. Make cer-
tain the
work
area is well lighted and that a proper exhaust system is used to
minimize
dust. Provide
for
adequate
work
space around the machine.
6.
Guards:
Keep the machine guards in place at all times when the machine is in use. If removed
for
maintenance purposes, use extreme caution and replace the guards on
completion
of
the
mainte-
oance task before using the planer. Do not
operate
the
machine
with
the
guards
off.
7.
Do
not
over
reach:
Maintain a balanced stance and keep your body under control at all times. Do
not
over reach.
8.
Maintain
tools
in
top
condition:
Keep tools sharp and clean
for
safe and best performance. Dull tools
increase noise levels and can cause kickbacks and glazed surfaces. Broken tools
or
tools
that
are
not
securely locked in the cutterhead can be thrown out
of
the planer"'causing severe
or
fatal
injury
as
well
as severe damage
to
the machine. Check the condition and adjustment
of
the tools before
making
any
cuts.
Follow
the sharpening instructions on knife
grinding
and jointing, installing and adjustments.
Caution:
Do
not
use knives
that
have been reground
to
less than 5/8" (16 mm)
height
on standard cut-
terheads
or
1/2" (13 mm)
height
on quiet cutterheads.
9.
Operator
position:
Stand
to
the left side
out
of
line with the table and make sure
no
one else is stand-
ing
in
line
with
the
table.
10
. Hand safety:Keep hands outside the machine. Never reach
under
the guards to try
to
clear
stock
that
stops feeding. Do
not
clear chips and sawdust with hands; use a brush. Note caution decal at rear
of
the machine. Do
not
have any part
of
the hands lJnder
that
part
of
the board that is
over
the table when
starting a cut; the infeed roll will engage the board and force
it
down against
the
table causing a
pinching
action.
11.
Cutterhead
rotation:
Be sure cutterhead rotates under power in a counterclockwise
direction
when
viewed
from
the main drive
motor
side.
12.
Machine
adjustments:
Make all machine adjustments with power
off
except feed rate.
13.
Machine
capacity:
Do not make any cuts requiring more power than is available on
the
machine
. Each
machine has a caution decal on the front panel indicating the maximum depth
of
cut
and
the
maxi-
mum
difference
in board thickness allowed when
multiple
board surfacing when
it
is
equipped
to
do
that
operation. Do not attempt to feed two boards side by side (multiple board surfacing)
on
any ma-
chine
not
equipped with a sectionalized infeed roll and chipbreaker.
14.
Material
condition:
Do
not
plane boards with loose knots
or
with
nails
or
any foreign material on its
surface. Knife
impact
on these objects can cause the knives to be pulled
out
and cause them
to
shatter
against
the
chipbreaker
or
pressure bar. Twisted, warped,
or
in wind
stock
should
first
be
jointed
on
one surface before attempting to plane a parallel surface on the planer. Serious
stock
flaws
cannot
be
removed by use
of
a planer alone.
15.
Stacked
boards: Do not feed stacked boards through a planer; a kickback can
occur
causing severe
or
fatal injury.
16.
Short
stock:
Do
not
attempt to plane boards shorter than
12"
(305 mm) in length
without
butting
a
board
of
equal thickness behind it
to
help
it
through
the planer. Be sure
the
last
board
of
a
butted
se-
quence
is
12"
(305 mm)
long
or
longer.
17.
Stock
stops
feeding:
If the board being planed stops feeding, disengage
or
turn
the
feed
off
and
turn
the
power
off. Wait until the cutterhead comes
to
a complete stop before lowering
the
table
to
remove
the
board.
Never
lower the table with the power on and the
stock
still in
the
machine. A
kickback
can
occur
which
could
cause a severe
or
fatal injury. 3

18.
Avoid
accidental
starting: Make certain the motor switch is in the off position before connecting
power
to
the planer.
19.
Careless
acts: Give the
work
you are doing your undivided attention. Looking around, carrying on a
conversation, and "horseplay" are careless acts that can result in serious injury.
20.
Job
completion:
If the operator leaves the machine area for any reason,
the
planer should be turned
"
off
" and the cutterhead should come to a complete stop before his departure. In addition,
if
the oper-
ation is complete, he should clean the planer and the work area. Never clean the planer
with
power
"
on"
and
never
use the hands to clear sawdust and debris; use a brush.
21
.
Disconnect
machine:
Before performing any service
or
maintenance and when changing blades.
22.
Replacement
parts:
Use
only
Powermatic
or
factory authorized replacement parts and accessories;
otherwise the planer warranty and guarantee will
be
null and void.
23.
Misuse:
Do
not
use this Powermatic planer
for
other than its intended use. If used
for
other purposes,
Powermatic disclaims any real
or
implied warranty and holds itself harmless
for
any injury
which
may
result
from
that use.
4
Listed
below
is a table
of
horsepower and eutterhead r.p.m.
for
Powermatic planers. Do
not
equip
your
planer
with
motor
of
higher
horsepower
nor run the cutterhead In
excess
of
the r.p.m. indi-
cated
in
the
table. Doing
so
voids
the
warranty and Powermatic holds
itself
harmless
from
any
Injury
that
may
result.
Max. Horsepower
3
PLANER SIZE 12" (30.5 em)
Max. Cutterhead R.P.M.
5300
POWERMATIC MODEL 100 PLANER
W/OPTIONAL
KNIFE
GR
INDER
wi
OPTIONAL
OUST
HOOD
I
2~v."
1---74.3
em
REF
.
33
'1
0"
84.1cm
em
4W
11
.4em
!
10
'11"
o
25.7cm
§5
+
§5
r
~
17.
8em
~==---I
l--
'----'~~-'

POWERMATIC MODEL 100 PLANER
SPECIFICATIONS:
ENGLISH
TABLE
AREA
CUTTERHEAD
DIAMETER
CUTTING
CIRCLE
DIR
.
[JR.
CUTTERHEAD
S.F.M.
BELTED
DRIVE
CUTTERHEAD
S.F
.M.
KNIFE
SIZE
FEED
ROLL
DIAMETER
BED
ROLL
DIAMETER
FEED
RANGE
F.P
.M.
MAX
.
DEPTH
OF
CUT
,
SINGLE
BOARD
STOCK
RANGE
THICKNESS
WIDEST
PLANEABLE
STOCK
SHORTEST
PLANEABLE
BUTTED
STOCK
SHORTEST
PLANEABLE
STOCK
NOT
BUTTED
MOTOR
H.P
.
RECOMMENDED
:
LIGHT
WORK
HEAVY
WORK
APPROXIMATE
WT.
DOMESTIC
(CRATED
WITH
MOTOR)
LINEAR
DIMENSIONS
IN
INCHES
.
S.F.M.
IS
SURFACE
FEET
PER
MINUTE
.
MODEL 100
12
Std
. " Q"
Model
12x24
12x24
27/8
27
/8
3%
3V8
--
--
4340
3600
5
V8X7/8X12V.
3/'6X1
x2V.
2 2
1
V2
1V2
18
15
v. v.
1/'6
- 5
I/,
6- 5
12
12
6 6
7V2
7
V2
2 2
3 3
410
410
F.P.M.
IS
FEET
PER
MINUTE.
WT.
IS
IN
POUNDS.
THE
ABOVE
SPECIFICATIONS
,
DIMENSIONS
AND
DESIGN
CHARACTERISTICS
ARE
SUBJECT
TO
CHANGE
WITHOUT
NOTICE
.
SPECIFICATIONS:
METRIC
TABLE
AREA
CUTTERHEAD
DIAMETER
CUTTING
CIRCLE
DIR
.
DR
.
CUTTERHEAD
S.M.M
BELTED
DRIVE
CUTTERHEAD
SM.M
KNIFE
SIZE
FEED
ROLL
DIAMETER
BED
ROLL
DIAMETER
FEED
RANGE
MPM
MAX
.
DEPTH
OF
CUT
.
SINGLE
BOARD
STOCK
RANGE
THICKNESS
WIDEST
PLANEABLE
STOCK
SHORTEST
PLANEABLE
BUTTED
STOCK
SHORTEST
PLANEABLE
STOCK
NOT
BUTTED
MOTOR
HP
RECOMMENDED
LIGHT
WORK
HEAVY
WORK
APPROXIMATE
WT
.
DOMESTI
C
(C
RATED
WITH
MOTOR
)
LINEAR
DIMENSIONS
IN
CENTIMETERS
S.M.M.
IS
SURFACE
METERS
PER
MINUTE
MODEL 100
30.5
Std
. 'Q '
Model
30.Sx
61
30.Sx 60
7.3 7.3
7.9 7.9
--
--
1322.8 1097.3
..
32x2.22x31 .1 .42 x 2.Sx S.7
5.1
5.1
3.8 3.8
5.5 4.6
.64 .64
.16-12.7 .16-12.7
30.5 30.5
15
.2
15
.2
19.1 19.1
2 2
3 3
186 186
M.P.M.
IS
METERS
PER
MINUTE
WT
.
IS
IN
KILOGRAMS
THE
ABOVE
SPECIFICATIONS,
DIMENSIONS
AND
DESIGN
CHARACTERISTICS
ARE
SUBJECT
TO
CHANGE
WITHOUT
NOTICE
.
5

6
MACHINE INSTALLATION, ADJUSTMENTS & MAINTENANCE
Receiving:
Uncrate machine and check
for
shipping damage. Report any damage to the carrier and your distributor
immediately.
If
accessories were ordered with the machine, these will be in a separate container ana
should
be checked
for
completeness and damage. Notify the carrier and
your
distributor
immediately
if
any
items are missing
or
damaged.
Clean protective coating from all areas and lubricate parts
as
indicated in this manual.
Installation:
Mount
machine on a solid foundation, preferably a concrete floor, and lag machine
to
the
floor
through
the
holes provided in the base (see page 4
for
mounting dimensions). The machine area should be clean,
dry, well ventilated, and well lighted. Since planers can create noise problems, the site selection should
be
one
which
minimizes reverberant sound from walls, ceilings and other equipment. Electricals should
be
in-
stalled
so
that
they are protected from damage and exposure.
Be
sure to properly ground the machine
frame.
Exhaust
System:
When an exhaust system is used, be sure it is
of
sufficient size to provide an exhaust volume
of
1100
cubic
feet/min.
(31.2
cubic
meter/min.). If
an
exhaust system is not used, the user is cautioned against the
health
hazard and the limitations in the OSHA regulations for employee
or
studentexposure to dust particles.
Powermatic
recommends that an exhaust system
be
used with a planer.
Inspection:
Before
putting
power
on the machine, check
that
all screws are tight, that all mechanical functions work
freely and
that
the cutterhead
turns
freely
without
knife contact with the chipbreaker
or
pressure bar. Peri-
odic
or
regular
inspectionsare required
to
insure thatthe machine is in properadjustment, that all screws are
tight,
that belts are in
good
condition, that dust has not accumulated in the electrical enclosures, and that
there
are
no
loose
or
worn
electrical connections.
Before
Operating:
Check
the
motor
and switch wiring diagram
for
proper voltage connections before applying power to
the
machine(see page 17
forwiring
diagrams).Turn the main drive
motor
and feed motor[on
20"
(50Bmm) and
24" (610mm) models only] on momentarily to check
for
properdirection
of
rotation. Correct
as
required. cut-
terhead
should
rotate counterclockwise when viewed from the sheave
or
motor
side. The infeed roll should
turn
clockwise
when viewed
from
the
motor
side
of
the planer.
Run the machine
without
cutting
for
a short period
of
time to check that all powered functions are oper-
ating
properly.
Be
sure
to
read and understand the operating instruction manual before using the planer.
Lubrication:
The
cutterhead, infeed roll and outfeed roll are mounted on sealed ball bearings and require no lubrica-
tion.
The
following
lubrication
chart indicates the lubrication points, frequency, and recommended lubri-
cants.
MODEL 100
POINT FREQUENCY LUBRICANT
Infeed roll housing. Weekly Fiske Lubriplate
#630AA.
Table
ways. Daily SAE
10.
Feed drive
idler
shafts. Weekly
SAE
10.
Table
elevating miter gears. Weekly Fiske Lubriplate
#630AA.

Table
elevating screws. Weekly
Knife
grinder
Prior to use.
screws.
Knife
grinder
ways. Prior to use.
Feed drive gears. Monthly
Table
roll housings. Monthly
MACHINE ADJUSTMENTS
Planer Table:
The planer table is raised and lowered by twin ACME screws
supported
on
thrust bearings and is guided by machine sur-
faces on the side panels. The fit-up to prevent the table from
rocking
is
controlled
by twogibs in front. These gibsshould be
adjusted individually using the
gib
screws provided (fig. 1) so
that
the ways are
lightly
contacting on all
four
surfaces. The
gibs
should be
tight
enough
to
prevent rocking
or
movement
of
the
table when the planer is in operation.
To do
accurate
planing, the table must be parallel with the
tterhead. Lack
of
parallelism results in a taper over the
dth
of
a board.
Check
with
straddle-type knife gage
to
insure
knives have the same protrusion from the cutterhead
arc
[approximately .125
(3
.2 mm)] end
to
end and that each
knife
is
the
same. Maximum deviation allowed
for
good
planing
is .001 (.
025
mm). If deviation exceeds
.001
(.025 mm),
see section
on
installing cutterhead knives
or
section on joint-
ing and
grinding
knives before leveling the table.
Fiske Lubriplate
#630AA.
Fiske Lubriplate
#630AA.
SAE
10
.
Fiske Lubriplate
#630AA.
Fiske Lubriplate
#630AA.
SIDE
PANEL,
L.H.
HEX
JAM NUT
PLANER
TA
B
LE
Fig. 1
Place a 6" x 5"(152mm x 127mm) gage block (fig. 2) and
shop
scale
to
be used
as
a feeler gage
or
bed and
table
roll
gage
at the extreme
right
hand side ofthe table, rotating head so the knives clear the gage surface.
Raise the
table
with the table raising handwheel until the scale on top
of
the
block
just
touches
thecutterhead.
If using the
indicator
gage, establish the
low
point
of
the cutterhead arc by moving the
gage
front
to
back
for
the maximum
indicator
reading and then zero the dial at this
point
(fig. 3). Move the
block
or
indicator
gage
to
the extreme
left
side
of
the table. Using the
indicator
gage
or
block, find the
low
point
of
the cutterhead
CUTTERHEAD
ANER
Il
oPOWE R
MA
TI c
31
BED
~
FEED RO
LL
GAGE
~
HANDWHEEL
~
(TABLE
RAIS
ING) Fig. 3 7

8
arc
without
moving
the
table height. Note whether the reading is less than
or
greater than the
right
side. If
greater
on
the
left side, the
right
side
of
the table must be raised;
if
less, the
left
side
of
the table must be
raised. With the
indicator
or
gage
block
under
whichever
side
that
must
be raised,
loosen
·the setscrew locking the ACME
threaded
flange
nut (fig. 4) from rotation in
the
table
on
the
side
to
be raised. Rotate
the
nut
using a rod in the flange
ho
l
es
and
raise
that
side
of
the table until the indica-
tor
reading
or
drag feel on the gage
block
is
the
same on
both
sides. Relock the
flange
nut
setscrew in the table. Another
method
that
can be used
if
the table is free
is
to
loosen
the
setscrew on
the
high side
of
the
table and then rotating the table
handwheel
clockwise
raising
the
opposite
side
until
it
is
level. Relock the flange
nut
setscrew in
the
table.
Infeed
Roll:
TA
B
LE
FLANG E
HO
L
E-..
d:t:I
--=-i
1.::!!,;:d
SOC.
SET
SCREW
TABLE RAISI
NG
ACM
E
NUT
TABLE
RA
ISI
NG
AC
ME SCREW
Fig. 4
THRUS T BEARING
SIDE
PANEL
TABLE RAISING GEAR
WOOD
RUFF KEY
The
function
of
the infeed roll is
to
feed the material into the machine. It is a corrugated roll and when
sectionalized is made
up
of
two
inch
(51
mm) wide sections with 1/4" (S.4mm) movement in each section
to
accommodate
multiple
board surfacing. In addition, the
whole
assembly is
spring
loaded
to
accommodate
the
full
1/2
" (12.7mm)
[1/4
" (S.4mm) on model 100] depth
of
cut. To provide
proper
drive,
it
should be set
so
that
the
bottom
of
its arc is 1/1S" (1.Smm) on sectionalized types and 1/32" (.Bmm) on solid types below
the
arc
of
the
cutterhead knives. Using gage
block
or
a
short
piece
of
finished 2x 4
lumber
notched
to
clear
the
table
rolls placed on edge
under
one knife of the cutterhead, raise the table
with
the table raising
handwheel
and
rock
the
cutterhead back and forth until
it
just touches the gage
block
or
2x
4.
[A shop
scale
of
the
proper
thickness,
1/32
" (.Bmm)
or
1/16" (1.6mm) can be used on
top
of
the gage
block
when
touching
off
under
the
knives and then removed when setting the infeed roll
to
provide the
correct
step
down
.]
Lower
the table 1/16" (1.6mm)
or
1/32" (.Bmm) and move the 2x4
or
gage block
under
the extreme
right
hand
side
of
the infeed roll. If
it
will
not go in the roll must be raised. If clearing,
it
must be lowered.
Using
the setscrews provided
(f
ig. 5)
unlock
the setscrews and adjust
as
required so that the roll just
touches.
Mo
ve the 2x 4
to
the extreme
left
side and adjust that side as required until the roll just touches
O
UTFEED
ROLL
ER
FEED
ROLL
ER
BEAFING R
AI
L
B
EA
RING
H
OU
SI
NG
HE
X
JA
M NUT
SQ.
HD.
S
ET
SCR
EW
SE
C.
INFEED
R
OL
LER
ASSY.
Fig. 5

the
gage. Recheck the right side and then
lock
the setscrew with the jam nuts provided. The most accurate
method
of
setting the infeed roll is with
the
bed and feed roll gage.
STUD
Find the
low
point
of
the
knife arc to
the
end
of
the gage then set I - D
YNA
LOC
HEX
NUT
the
infeed roll to
.031
with
solid infeed roll
or
.062
for
sectionalized
~
HEX
JA
M
NUT
infeed
rolls below the zero point. It is
important
that the setting on
both
sides
of
this feed roll be close to
the
same
height
to help avoid
skewing
of
the
material
as
it is fed
through
the machine. Infeed roll
pressure is
controlled
by springs and is adjusted by use
of
screws
located
on
top
of
the side panels (fig. 6) Pressure should be slightly
higher
on
the
drive side to help avoid skewing
of
board
as
it
feeds
through,
the
adjusting screw will be approximately flush
with
the
bottom
of
the
countersink
on
the
top side panels when properly
adjusted.
wt:=::v1==--SPRI
NG
CAP
PLANER
FRAME
CO
MP.
SPRI
NG
1'--L--L.L.--"--"C-L----1-BEARING
HOUSING
Fig. 6
Chip Breaker:
The
chip
breaker can be either a solid
or
sectionalized type. The sectionalized chip breaker is
construct-
ed
of
2"(50.8mm)wide spring-loadedsectionsmountedon abarwhich swings
concentric
with
the cutterhead.
Each section has approximately 1/4"(6.4mm) independentyield. The
functions
of
the
chip
breakerare
to
help
avoid
splintering
out
of
the wood, to break chips
into
small pieces,
to
help avoid board
bounce
on
thinner
boards,
to
direct
the
flow
of
chips
out
of
the
machine, and
to
permit
multiple
board
surfacing
up
to
1/4
" (6.4
mm)
difference
in thickness on the sectionalized type.
The
chip
breaker in its free
position
should
be
1/32
/1
(.8mm) on both solid and sectionalized types
below
the
cutting
arc
of
the
knives: the same
as
the infeed roll. Using
the
same method
as
indicated
for
the
infeed
roll,
remove the
cover
over
the top
section
of
the planer, adjust
the
chip breaker free position using a 2x 4 gage
block
and
shop
scale
of
the
proper thickness and adjusting screws in the
pivot
arm at each
end. It is
important
that
each
end be
close
to
the
same
height
to
help
avoid skewing
of
the
material
as
it
is
fed
through
the
machine. Since
the
chip
breaker adjusting
screws
(fig
. 7)
contact
the
bearing
housings
for
the in-
feed roll, its adjustment
should
be made after the in-
feed roll and
if
the infeed roll
setting is altered,
the
chip
breaker
must
be readjusted.
Caution: A
chip
breaker set
too
low
may prevent
stock
from
feeding
into
the
machine.
Outfeed Roll:
Fig. 7
NOTE:
E
ACH
S
IDE
ADJUSTS
BY
THE
SAME
METHOD
~-CHIP8REAKER
PIVOT
BAR
HEX
JAM
NUT
SQ
.
HD.
SET
SCREW
The
outfeed
roll is
smooth
and
of
one-piece
construction
to
help avoid
marring
the finished
surface
of
the
material being cut. Its
function
is
to
continue
to
feed
the
material
through
the
machine
after
it
leaves
the
infeed roll. The
correct
free position setting is 1/32
/1
(.8mm)below the arc
of
the
cutterhead knives. Using
the
gage
block
or
afinished 2 x 4 on edge
with
a
1/32/1
(.8mm)shopscale on
top
under
the
cutterhead
, raise
the
table
and
rock
the cutterhead
to
establish the low
point
of
the
knife arc. Remove the scale and
position
the
gage
or
2 x 4
under
the
rightside
of
the outfeed roll. Raise
or
lower
its
right
hand bearing su
pport
with
the set-
screws
provided
(fig.
8)
to
a
light
drag fit. Move
the
gage
or
2x4
under
the left hand end and
adjust
in
the
same
way. The most accurate method
of
setting the outfeed roll is with
the
bed
and
feed roll gage.
Zero
the
gage
tothe
low
point
of
the
cutterhead arc and set each end
of
the
outfeed roll
to
.
031
(.787mm)
below
the
zero on
both
sides. Lock the setscrews with the jam nuts provided.
Out
feed roll pressure is
controlled
by
springs
and is adjusted by use
of
screws located on
top
of
side panels
(fig
.
8)
. The
top
of
the
adjusting
9

10
screw
will
be
approximatelly
flush
with
the
bottom
of
the
countersink
on
the
top
of
the
side panels
when
properly
adjusted. Care must be observed in
making
this adjustment so that
slightly
more
pressure is ex-
erted
on
the
driving
side. Unbalanced pressure can result in skewing
of
the
board
as
it
feeds
through.
HEX
JAM
NUT-
SET
SCREW
COMP.
SPRI
NG
PLANER FRAME
LOCK
WASHER
Pressure
Bar:
PRESSURE BAR STUD
HEX NUT
HEX NUT
PRESSURE
BAR
[
INFEED
SIDE
Fig. 8
]
Most
planing
problems
can be related
to
improper
setting
of
the pressure bar. Its
functions
are to
hold
the
material
down
after
it
passes
under
the
cutterhead and
throughout
the
remainder
of
the cut. Its basic
setting
is
to
be
in
line
with
the
arc
of
the cutterhead knives. If
it
is
too
high, a
shallow
clip
will
occur
6//
(152
mm)
in
from each
end
of
the board. If it is
too
low, stock
will
not
feed
through.
With
a
bed
and feed roll
gage
or
a gage
block
and a 1/32//(.B1mm)
thick
6//
(1S2mm) scale as a feeler
placed
under
the cutterhead, raise the
table
with
its elevating handwheel to
determine
the
low
point
of
the
arc
of
a
cutterhead
knife. Move
the
gage
or
gage
block
and scale
under
the
low
point
of
the extreme
right
hand
side
of
the table and
adjust
that end
of
the pressure bar with the jackscrews provided to be in line
with
the
low
point
of
the
knife arc (fig. 11). Move the gage
or
gage
block
and scale to the extreme left hand
side
and
adjust
that side to be in line
with
the
low
point
of
the knife arc. Recheck the
right
side;
check
the
full
width
of
the
pressure bar. If the
center
is
slightly
low, adjust
both
sides the same
amount
to
bring
the
low
point
into
line. Using the bed and feed roll gage set the full
length
of
the
pressure bar to be .000 -
.001 (.02mm) above
the
arc
of
the
cutterhead. This initial setup is a starting
point
and final
adjustment
may
have to be made
during
a test cut.
Table
Rolls:
Two
table
rolls
are
provided
on
the
planer
to
help
reduce
the
friction
of
the
stock
on
the
table as it feeds
through
the
machine. Bed rolls should be adjusted on
your
12//
planer to be
.OOB
(.2mm) above the table
for
all
finish
planing
operations. To adjust
the
bed rolls using the bed and feed roll gage, zero the
indicator
on
the
flat
surface
of
the
table and then
position
the gage over the extreme right-hand side
of
the table over
the
front
bed roll.
Loosen
the
lock
nut
and adjust
the
jackscrew to raise the bed roll
to
.OO
B (.2mm). Move
the
gage
front
to
back
to
find
the
high
point
of
the
bed roll arc. Move the gage
to
the left-hand end
of
the
front
bed
roll
and repeat the process. Recheck the right-hand end and adjust
if
necessary.
Lock
the jack-
screws
with
the
jam
nut
provided. Repeat the process
for
the
rear bed roll.
TABLE
ROLL
BEARING HOUSING
HEX
JAM
NUT
TABLE
ROLL
I SQ.
HD.
SET
SCREW
]2
SHIM
BUSHING
Fig. 9 I
]2
SHIM

On 12" (305mm) planers (fig. 9) to
provide
a rough-finish capability,
four
(4)
1/32" (.794mm)
thick
shims
can be used. For
roughing,
lift the rolls
up
and slip the shim between the adjusting
screw
and
the
bearing
housing.
For
finishing, remove the shims.
Test
Cutting:
Using a
piece
of
semi-finished
stock,set
up
for
a
1/16
"(
1.
S8mm)deep
cut
with
the
quick-set
adjustment
at zero.
Start
the machine, and standing to the left-hand side begin feeding the
stock
into
the machine.
(Fig. 10
shows
the
basic
planer
configuration.)
Caution:
Neverstand
directly
behind
stock
or
allow anyone elseto
do
so and
do
not
bend
down
to see
how
the
stock
is feeding.
Should
a
kickback
occur,
a serious
or
fatal injury
could
result.
The
infeed roll
should
take the material and force it under the
chip
breaker and
cutterhead
. If
the
material
feeds
through
effortlessly, examine the finished
cut
carefully
for
imperfections. Learning
to
read a board
for
imperfections
will save hours in adjusting a planer to operate properly. (See
Trouble
Shooting
chart
on
page
for
imperfections
not
related
to
the pressure bar which can develop
due
to
misadjustment
and
knife
wear.)
.If "
clip
"
marks
occur
6"(1S2mm) in
from
each end
of
the board, the pressure bar is
too
high.
Turn
both
right
and
left
hand
adjusting
screws the same amount,
1/4
turn
clockwise
or
less, and
take
another
1/16"
(1.58mm)deep
cut. Re-examine the board.
Continue
the operate-adjust
procedure
until
the
clip
marks
dis-
appear.
Should
the
board
fail
to
feed
through,
back
off
slightly
on
both
adjusting
screws
ur;ltil
feeding
is
smooth
and
the
imperfections
do
not
reappear.
Lock
the pressure
bar
adjusting screws
with
the
jam
nuts
provided.
Caution:
Do
not
adjust pressure bar
with
cutterhead
running.
Note:
Adjustment
of
the pressure bar
will
be required whenever knives are resharpened and because
of
wear
which
will
occur
on the
cutting
edge
of
the knives, causing feed to be restricted.
Feed
restriction
can also
occur
due
to
pitch
buildup
on the table. Be sure
the
table
surface
is clean and
dusting
the surface
with
talc
occasionally
will aid in
smoother
feeding and
help
to
prevent
pitch
buildup
.
Fig.
10
INFEED
ROLLER
(SOLID
OR,\
SECTIONAl)
CHIPBREAKER
(
SOLID
OR)
SECTIONAL
CUTTERHEAD
TABLE
CUTTING
~
ROLLER
ASSY.
(OPERATORS R.H. SIDE;
STOCK
11

12
......
III
Ill/OR LESSJ
____
-I-CAPPROXa
Q
~t==~
K
NIFE
INSTALLATION,
S
TA
NDARD CUTTERHEAD
(3)
KN
IFE
SHOWN
CUTTERHEAD
NOTE:
(4)
KNIFE
CUTTERHEAD
INSTALLATION
IS
THE
SAME
Fig.
11
Knife Installation:
CUTTERHEAD
KNIFE LIFTER
..I
\......,.---soc
. SET
SC
REW
"XN\i:~
-
KNIFE
CUTTERHEAD
KNIFE
GIB
ADJ
SCREW
STANDARD CUTTERHEAD
Knife
installation
on a
planer
can be a
difficult
and exacting process. If the knives are
not
to
be
jointed
and
ground,
end-to-end
and
knife-to-knife
relationship
must be held
within
.
001
(.03mm)
for
accurate
and
smooth
planing
. To
help
avoid
cutterhead
distortion
in
changing
out
a set
of
knives, remove and replace
the
knife
in
one
slot
before
changing
the next knife.
1.
Clean all dust,
chips,
pitch
and
accumulated
foreign
matter
from a cutterhead
slot
and
off
of
its
gib
2.
Working
with
one
slot,
drop
in the
knife
jacks in
their
seats
with
the
notched
surface facing the slot.
3.
With
the
knife
and
gib
against
each
other
and
the
beveled surface
of
the
knife
on the
knife
jack side and
the
concave
shaped surface
of
the
gib
up, insert into the slot. The back
edge
of
the knife bevel should
be
slightly
below
the
outside
diameter
of
the cutterhead. Lightly
tighten
the
two
outside
and
center
gib
screws
.
4.
Take
the
cutterhead
knife
gage
(Fig. 12) and zero it on the cutterhead
outside
diameter
.
As
a reminder,
different
size
planers
have
different
cutterhead diameters so
that
the zero
point
should
be checked
before
using
the
gage
.
5.
Working
from
the bevel side and close
to
an
outside jackscrew, slide the
indicator
on the radius
of
the
cutterhead
body
to
establish
the
high
point
of
the
knife (Fig.
12).
6.
Using
an Allen
wrench
in
the
jack, raise the
knife
to be
approximately
1
IS
"(.125") (3.1Smm)
projection
from
the
cutterhead
body.
Move
the
gage
to
the
opposite
end and repeat the process. Finally,
check
the
center
section
to
be sure
it
is
within
tolerance. If it is low, try backing
off
slightly on the
center
gib
screw
.
If
it
is
too
high,
jointing
and possibly
grinding
will
be necessary. Recheck the full
length
of
the
knife
and
be
sure
it
is the
same
height. The heel
of
the bevel
should
be
1/16
"
(1
.
59mm)or
less
outside
of
the
cutterhead
body
and
the
top
of
the
gib
should
be
approximately
1IS"
(3
.1Smm)
down
from
the
tip
of
the
knife.
7.
Starting
from
the
center
outward,
snug
down
all gib screws and then repeat process
locking
them
down
.
8. Repeat
the
preceding
method
on successive knives making sure
that
the
height
from
knife
to
knife is
the
same
within
.001 (.03mm).
9.
After
all knives have been installed, recheck all
gib
screws to be sure they are tight. Loose
gib
screws
can
result
in knives being
thrown
out
of
the cutterhead causing severe damage
to
the
machine
and
possible
serious
or
fatal
injury
to
the
operator
or
bystanders.
Note:
If
all
knives
have been removed, a new set
must
be installed
without
locking
the
gibs
until
all knives
and
gibs
are
in
and
the
gib
screws
lightly
snugged
down. The
locking
process '
should
proceed
working
from
the
center
out
on
each
knife
and
after
locking
all
gib
screws once, repeat
the
same sequence until all
screws
are
equally
tight.
Locking
one
knife in
without
the
others in
position
can cause cutterhead
distortion.

GAGE
IN POSITION
TO
CHECK
PROPER
KNIFE HEIGHT
KNI
FE-~--i
Fig. 12 CUTTERHEAD
QUIET CUTTERHEAD
The
following
is a list of steps to insure
the
proper
installation
of
the cutterhead
knives. If
the
knives are not
to
be jointed
and
ground
, knife-to-knife
height
setting
should
be
within
.
001
(.03mm) to insure
smooth
and accurate planing.
1. Clean
slots
, holes and retainer plugs
to
be free
of
sawdust, chips, pitch and
accumulated
foreign material.
2.
Adjust half-dog setscrews in blade re-
tainer
plugs
to be flush
with
the full
round end.
3. Working with one slot and one blade
at a
time
, insert blade retaining plugs
into
the cutterhead with the round end
down
and the flat facing the slot.
HD.
SOC.
CAP SCREW
SCREW
~
__
~-BLA
D
E
RETAINER
PLUG
CUTTERHEAD (STAGGER)
Fig. 13
4.
Insert a blade into the cutterhead slot with the blade adjusting screws held in the notches
of
the
blade.
5.
Screw in the blade adjusting screws clockwise alternating between screws until the
tip
of
the
blade is
slightly higher than 1/8"
(3
.175mm) from the body of the cutter. A shop scale can be used
for
this
rough
setting.
6. Raise blade retainer plugs until they lightly contact the blade by
turning
the center setscrews
clockwise
.
7.
Zero the cutterhead gage
with
the body of the cutterhead. Note:Because
of
the
different
diameters on
different
sized planers, the gage zero should be checked before
it
is used.
8. Using
the
cutterhead gage centered over the
tip
of
the blade, rotate blade adjusting screws
clockwise
to
lower the blade
tip
to
be .002(.05mm) less than 1/8"(3.18mm) over the full length
of
the blade. The
heel
of
the
bevel
of
the blade should be roughly 1/16"(1.59mm) outside the cutterhead
diameter
and
on the opposite side from
the
retaining plugs.
9.
With the gage still centered over the blade
tip
, lock the retaining plugs in position
turning
the
center
screws clockwise. In locking, the blade should
lift
up approximately .002(.051 mm). Recheck
both
ends
of
the blade; it should be within .
001
(.03mm)
of
the .125(3.175mm) position end-to-end
if
blades are
not
to
be jointed and
ground
before use.
10.
Repeat
the
above steps except
#7
for
each blade in the starting slot and then proceed in
the
same
manner
for
the remaining slots. All blades should be
the
same height
within
.
001
(.
03mm).
Removal of Knives: STANDARD CUTTERHEAD
1.
Loosen all gib screws in one slot.
2. Remove
both
knife,
gib
, and blade jacks. 3. Repeat
steps
1 &2
for
the remaining knives. 13

14
Removal
of
Knives:
QUIET CUTTERHEAD
1.
Loosen
the
setscrews in one set
of
blade retaining plugs and lightly
tap
downwards to release the knife.
2. Remove
the
knife by alternately backing out its two adjusting screws
counterclockwise
until the blade
and
screws
are free
of
the cutterhead.
3. Remove
the
blade retaining plugs.
4.
Proceed
to
remove the balance
of
the blades as in steps 1-3.
Jointing
&
Grinding
Planer
Knives:
If
the
planer is
equipped
with
a
jointing
and
grinding
attachment (optional), there are some basic
po
ints
to
remember
in
jointing
and
grinding
planer knives. These are:
1.
Where practical
to
reduce
the
frequency
of
jointing
and
grind
ing knives,
use
the
full width
of
the
planer
table
rather
than
just
the
center
section.
2.
Always
joint
knives
before
grinding.
The
jointing
operation actually sharpens the knives.
Grinding
is used
to
reduce the
joint
(fig. 14)
to
a narro,w
width
to
minimize
pounding and
to
produce a G
RI
N
DAR
EA
consistent
joint
over
the length
of
the knife.
Grinding
first
to
a wire edge will result in
that
edge
being
turned over in
jointing
leaving a
dull
knife.
3.
Always
find
the
high
point
on
the
knives
whether
jointing
or
grinding
to avoid
digging
in with
too
heavy a cut.
KNIFE
4.
An even
grind
will
not
occur
until
the knives have been reground several
times
.
Fig. 14
5.
Too
wide
a
joint
results in a
higher
noise level,
pounding
, and a glazed appearance on the finished
board.
Too
narrow
a
joint
will
result in rapid wear,
dulling
of
the knives and the same results
as
too
wide
a
joi
nt.
6.
With
continuous
grinding
,
the
grinding
wheel becomes loaded up
or
glazed and won't grind freely (no
sparks). Dress
with
a
diamond
or
star wheel dresser
or
other
suitable dresser.
7.
The
jointing
stone can
become
loaded up and glazed. Dress it on a stand type grinder. Double taper the
end
so
that
the
width
at the
bottom
where it contacts the knives is approximately
1/4
" (6.35mm).
The
basic
steps
to
jointing
and
grinding
knives
are:
1.
Remove
the
dust
hood
or
top
cover.
2.
Install
and
center
the
jointing
head in the dovetail ways
of
the vertical slide. Lock in position with the
setscrews
provided (Fig. 15). Be sure the
jointing
stone clears the knives by
lowering
the vertical slide
with
the
top
mounted
hand
knob
until
it
touches
one knife at the high
point
of
its arc. Raise
the
slide
with
two
full
turns
of
the
hand
knob. Check
the
vertical slide making sure
that
the
gib
is
snug so that
screw
pressure is required
to
move
the
slide downward. Also check the horizontal slide to be sure the
gib
is
snug
but
movement
is
smooth
and easy.
Make
sure
the
jointing
stone's
locked
in its
holder.
3.
Turn
the
cutterhead
drive
motor
on and stand
to
the
right
side
of
the machine
out
of
line
of
the
cutter-
head.
Slowly
lower
the
jointing
head while, at the same time, traversing back and forth over the full
width
of
the
cutterhead
with
the horizontal slide. At the first sign
of
sparks, stop
lowering
the
jointing
head
and
try traversing
the
full
width
of
the cutterhead. If the stone appears
to
dig in
too
mU
'ch, raise
it
until
the
high
point
of
the
knife
set is found a.nd make a complete traverse
of
the cutterhead.
4.
Alternately
lower
the
jointing
head at the end
of
each traverse and traverse the
full
cutterhead
width
with
jointing
stone
until a
slight
flat (shiny line) appears on all knives over
their
full
length. The flat
may be
wider
in
some
places than others and this is normal due
to
uneven wear.
Turn
the cutterhead
motor
off
(Fig.
15)
.
5.
Examine
the
knives carefully. If the
joint
is even and narrow (less than .010) (.25mm), the
grinding
operation
will
not
be necessary. Resharpening by
jointing
only will be possible several times before
regrinding
is necessary on
properly
jointed
and
ground
knives.
6.
If
grinding
is required, remove the
jointing
head and install the
grinding
head in the vertical slide. Center
in
the
slide
in the dovetail surfaces and
lock
in position
with
the setscrews provided. Release
the
index
pin
and rotate
the
cutterhead by hand until it
locks
into
the index ring.
Lower
the
grinding
wheel until
it
just
touches
the
bevelled surface
of
the knife. Rotate
the
grinding
wheel by hand
to
determine where

the
center
of
its
arc
contacts the knife. It should be
slightly
forward
of
the
center
of
the bevelled sur-
face. If
it
strikes
too
far
forward
or
too
far back on the bevel,
unlock
the setscrew in the
index
collar
SQ.
HD.
SET SCREW
VERTICAL
Sli
DE
HORIZONTAL
SLIDE
NOTE:
Model
100 uses
chain
type
horizontal
slide
drive.
Fig.
15
HANDWHf;EL
~1IIT-''t-+----+---t-INDE
XING
PLUNGER
ASSY.
and
reposition
the
collar
to
establish the
correct
location and
relock
the setscrew (Fig.
16).
7.
Raise
the
grinding
wheel
off
of
the
knife
surface and start the
grind
wheel
motor
. Traverse
the
horizon-
tal slide
backwards
and
forwards
at the same time,
slowly
lowering
the
grinding
wheel
until
sparks
appear. Traverse
the
complete
length
of
the knife and if it tends
to
dig in
or
burn, raise the wheel un-
til
the
high
point
is found.
8.
Alternately
lower
the
grinding
wheel small increments and then traverse
back
and
forth
over
the
full
length
of
the
knife
until
the
grinding
wheel is
grinding
over the full length
of
the blade.
Examine
the
grind
to
see where the
front
of
the
grinding
arc is relative to the
jointed
surface
.
Continue
to
lower
the
wheel
and
traverse grind
until
the
joint
width is approximately .003-.005 (.08 -.13mm). Never
grind
the
joint
completely
away since it will
produce
a wire edge
which
will
roll over in
planing
dulling
the
knife
.
9.
Index
to
the
next
knife
slot and repeat steps 7 and 8
for
each knife. On
quiet
planers,
grind
all knives in
the
same slot as
though
it were a full width knife.
10.
Remove
the
grind
attachment, reinstall the
dust
hood
or
top
cover, and disengage
the
index
plunger
before
turning
the
machine on
for
planing.
JOINTING & GRINDING ATTACHMENT INSTALLATION
INSTRUCTIONS
1.
U
nbox
the
attachment
and
check
for
completeness. Report any
shipping
damage
to
the
shipper
and
your
distributor
immediately
to
insure
prompt
service
for
repair
or
replacement
of
the
damaged
parts.
2.
Remove
the
top
cover
or
dust
hood
from
the
planer
.
3.
Mount
the
rail
mounting
brackets
to
the side panel
snugging
the
mounting
screws
down
but
not
locking
them
. Install the rail and slide assembly on the brackets and snug
the
mounting
screws
down
.
Check
to
see if the
gib
on
the
horizontal slide provides a snug fit
but
allows free movement.
Adjust
gib
if
required.
5.
Check
the
gib
on
the
vertical slide. It should be
tight
enough
so
that
the
slide
must be moved
with
hand
knob
pressure in
both
directions
.
15

16
6.
Install a
magnetic
base
indicator
on
the
vertical slide
with
the
indicator
against a
smooth
section
of
the
outside
diameter
of
the
cutterhead on
the
horizontal centerline. Traverse
the
full
width
of
the cutterhead
and
readjust rail brackets
until
the rail is parallel with
the
cutterhead in
the
vertical plane
within
.001
(.03mm) T.I.R.
Lock
the
mounting
screws
down
tight
and drill
through
the locating hole provided
1/4"
(S.3Smm) deep
into
the
side frame and dowel in position.
7.
Move
the
indicator
to
a
position
to be on
top
and in line with the vertical centerline
of
the cutterhead.
Tram
the
full
width
of
the cutterhead and adjust the rail
to
be parallel in a horizontal plane
within
.001
(.03mm) T.I.R.
Lock
the
mounting
screws down tight.
8.
Mount
the
jointing
slide
or
grinding
head
as
required (see page on
jointing
and
grinding
planer
knives).
GRINDING
WHEEl
SCREW
HAND
KNOB Fig. 16
SLIDE
HORIZONTAL
SLIDE
HANDWHEEL
'''''-'<--\..---+--
---+-----+1
NDEX
I
NG
PLUNGER
ASSY.
NOTE:
Model
100
uses
chain type
horizontal
slide drive.

...
"
SI
Y
230
V LI 0-
-;-0
ITI
30
L2
0--
1
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ITEB
60
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L3
--'--
1
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I M
TR
MOTO
R
o
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II
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1
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ITI
230
V
~
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TOR
60-u
L3
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I
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START
10
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1
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ITI
6~~
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XI
2PB
START
H4
X2
10 L
MO
TOR
MO
TOR
STARTER
NOTE:
MANUAL
MA
G
NE
T
IC
MA
G
NETIC
V'J/LOVIJ
VOLTAG
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CO
NTROL
FOR S
IN
G
LE
PH. UNIT
S,
O
MIT
LINE
L3
REF.
R
~
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TI
1M
(
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TH)
XMR
MTR
0-%-@
~
cp
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II
L2
III
LI
l2
6 ® @
H3 H2
H3
H2
><'~~i1H
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,'
,
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?;
TRANS.
PR
IM
ARY
MOTOR ·
IIZJ
I
RANS
. P
RIM
ARY
MOTOR
310
L _
___
_ _
230
VOL
TS
------'
460
I.{)I TS
----
RE
F.
OT
Y.
POW
ERMATI
C
~
MFG. DESCRIPTION
30)
6821135 SWITCH FU
RN
AS
12
BA3
4P
SI
I I
~
682
11
34
SWI
TCH FURNAS 12
BA24P
REF.
OT
Y.
POWERMATIC
NO
MF
G.
DESCRIPTION
MI
I (
0)
6
8161
12 STARTER) MAG
NETIC,
FURNAS,
I4CF32BC
71
I 9') 6
BI
61
06
START
ER,
MAGNETIC,
FURNAS,
I4DFI2BA7
PB
I)
6821 2
00
SWITCH ,
FURNAS,
MOMENTARY
PB,
50D54688
(
PB~
OTY. PONERMATIC
NO
MFG. DESCRIPTION
I 68212 00
SWITCH,
FURNAS,
MOt.£NTARY
PB,
50D54666
6831068
TRANSFORMER,
115/230
24 V •
50
VA
6
831069
" 23CV460
-24
V,
75
VA
I
6B31070
"
230/460-
1
15
V,
50
VA
6816121
STARTER. MAG.,
vfXMR.I9l
,24V,
FURNAS 14EFta70IS
6816
1
39
" " "
10.IISV
, " 14DFI07016
I
6616123
" " " 3(1),24
V,
" 14CF32BJ71BD
6816127
" " "
39>
,115 V) " 14CF328A71BA
6471707
MO
TOR,ELEC,
2HP,
I
~
,3600RPM,II~30V,14ST
FR.
6471717
2
HP,
3QJ,
"
..
,200V,
14ST
FR.
I
6471706
2HP ,
3t1),
" ••
,23OA60V,14ST
FR.
6472013
3
HP,
1
O,
"
..
,1I~230
v,
leZT
FR
.
6472026
3 HP ,
30,
" "
,230f\60V,
182T
FR
.
647
2
027
3 HP ,
30,
• "
,200V,
162 T
FR.

18
~~
/
~
18
-0
/"
(

STAND
'
AND
MAIN
FRAME
ASSEMBLY
STAND
AND
MAIN
FRAME
ASSEMBLY
PART
ITEM
PART
NO.
DESCRIPTION
QTY.
NO. NO.
DESCRI
PTION
QTY.
2135032
LATCH
ASSY.,
DOOR
(ITEMS
1 &
2)
1
5440002
LATCH
ASSY.,
"T"
HANDLE
51-30-4-0 1
2
3135035
DOOR
1
3
5851301
WASHER,
FLAT
3/8" 4
4
5851300
WASHER.
LOCK
3/8" 4
5
5715031
SCR
. ,
HEX
HD.
CAP
3/8" -
15
X1 4
5
2759019
STAND
ASSY
.•
WELDMENT
1
7
3312251
I.D
.
PLATE,
POWERMATIC
1
8
5580020
RIVET,
ALUM.
5/32"
X1/4" 2
9
5714073
SCR.,
SQ.
HD.
SET
1/4" -
20
X1 1/4" 2
10
5625040
PIN,
SPRING
1/4" X1 1/4" 4
11
3051035
BRACE,
FRONT
PANEL
1
12
5514008
NUT,
HEX
JAM
1/4" -
20
2
13
5747000
SCR.,
DRIVE
# 4 X3/16" 2
14
3312228
I.D.
PLATE,
SERIAL
NO.
1
15
3218013
FRAME,
MAIN
1
15
3584222
PLATE,
SCALE,
TABLE
HEIGHT
1
17
3773006
STUD,
CUTTERHEAD
BELT
GUARD
MOUNTING
2
18
3250057
GUARD,
BELT
1
19
3104094
COVER,
FILLER
1
20
6746002
SCR
. ,
SELF-TAPPING
# 8 X3/8",
PAN
HD
. 2
21
6745023
SCR.,
HEX
HD.
SELF-TAPPING
1/4" -
20
X 4
5/8"
22
2104020
COVER,
TOP
ASSY.
(WELDMENT)
1
23
3
250044
GUARD,
FEED
DRIVE
1
24
5715007
SCR.,
HEX
WASHER
HD.
5/15
" -
18
X1/2" 4
(PLATED)
25
3330235
INST
.
PLATE,
FEED
ROLLER
CLUTCH
1
26
3773004
STUD
.
FEED
DRIVE
GUARD
MOUNTING
2
27
3330283
PLATE,
SAFETY
(NOT
SHOWN)
1
28
33302Bd
PLATE,
INSTRUCTION
CAUTION
(TO
AVOID
1
KICK
BACKS)
(NOT
SHOWN)
3330
3
05
PLATE,
INSTRUCTION
CAUTION
(KEEP
HANDS
CLEAR
OF
CUTTERHEAD)
(NOT
SHOWN)
MOTOR
MOUNTING
ASSEMBLY
MOTOR
MOUNTING
ASSEMBLY
ITEM
PART
ITEM
PART
NO.
IW
.
DESCRIPTION
QTY.
NO.
NO.
DESCRIPTION
QTY.
1
5077031
BELT,
V-4L-650
(MATCHED
SET
OF
2)
1
(ALTERNATE
FOR
5077032)
2
5077032
BELT,
V-4L-550
(MATCHED
SET
OF
2)
1
3
5807099
SHEAVE,
BROWNING,
2
AK-41
X7/8"
BORE
1
4
5807100
SHEAVE,
BROWNING,
2
AK-41
X1 1/8"
BORE
1
(ALTERNATE
FOR
5807099)
5
5471705
MOTOR,
2
HP.,
3
PH.,
50
HZ.,
3500
RPM,
230/450V,
145
T
FRAME,
TEFC
5471707
MOTOR,
2
HP.,
1
PH.,
50
HZ"
3500
RPM,
115/230V,
145
T
FRAME.
TEFC
5471717
MOTOR,
2
HP"
3
PH.,
50
HZ"
3500
RPM,
200V
,
145
T
FRAME,
TEFC
5472013
MOTOR,
3
HP.,
1
PH.,
50
HZ.,
3500
RPM,
115/230V,
182
T
FRAME,
TEFC
5472025
MOTOR,
3
HP.,
3
PH
. ,
50
HZ.,
3500
RPM,
230/450V,
182
T
FRAME,
TEFC
5472027
MOTOR,
3
HP.,
3
PH.,
50
HZ.,
3500
Rpr~,
200V,
182
T
FRAME,
TEFC
5
2053038
BRKT.
ASSY.,
ADAPTER
MTG.,
R.H.
1
(WELDMENT)
7
2053039
BRKT.
ASSY.,
ADAPTER
MTG
. , L.
H.
1
(WELDMENT)
8
3757005
STRAP,
MOTOR
MTG.
2
5715007
SCR.,
HEX
WASHER
HD.
5/15" -
18
X1/2" 4
5715032
SCR.,
HEX
HD.
5/15" -
18
X1 4
5851200
WASHER,
LOCK
5/15" 4
12
5851201
WASHER,
FLAT
5/15" 4
19

~"o"~
~o""S.
o'?
~"·'"
~
~>
82
83
STAGGER BLADE CUTTERHEAD
,
I
//
1-::.
~
o
N
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