PowerWalker VFI 6000 ICT User manual

PowerWalker
VFI 6000 ICT/ ICR IoT
VFI 10000 ICT/ ICR IoT
Manual
Uninterruptible Power Supply
System
EN

Service and support:
Call your local service representative

SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS. This manual contains important instructions that should be
followed during installation and maintenance of the UPS and batteries.
The UPS that are covered in this manual are intended for installation in an environment
within 0 to 50°C, free of conductive contaminant.
Special symbols
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric
shock symbol.
Important instructions that must always be followed.
EU separate collection and lead content mark for lead acid batteries. Indicates
that the battery must not be disposed of to the normal household waste but be
separately collected and recycled.
EU separate collection mark for waste electrical and electronic equipment (WEEE).
Indicates that the item must not be disposed of to the normal household waste
but be separately collected and recycled.
Information, advice, help.
Refer to the user manual.
Safety of persons
RISK OF VOLTAGE BACKFEED. The system has its own power source (the battery). Isolate
the UPS and check for hazardous voltage upstream and downstream during lockout-
tagout operation. Terminal blocks may be energized even if the system is disconnected
from the AC power source.
Dangerous voltage levels are present within the system. It should be opened exclusively
by qualified service personnel.
The system must be properly grounded.
The battery supplied with the system contains small amounts of toxic materials. To avoid
accidents, the directives listed below must be observed:
- Servicing of batteries should be performed or supervised by personnel knowledgeable
about batteries and the required precautions.

- When replacing batteries, replace with the same type and number of batteries or
battery packs.
-Do not dispose of batteries in a fire. The batteries may explode.
- Batteries constitute a danger (electrical shock, burns). The short-circuit current may
be very high.
Precautions must be taken for all handling:
- Wear rubber gloves and boots.
- Do not lay tools or metal parts on top of batteries.
- Disconnect charging source prior to connecting or disconnecting battery terminals.
- Determine if battery is inadvertently grounded. If inadvertently grounded, remove
source from ground. Contact with any part of a grounded battery can result in
electrical shock. The likelihood of such shock can be reduced if such grounds are
removed during installation and maintenance (applicable to equipment and remote
battery supplies not having a grounded supply circuit).
Product safety
The UPS connection instructions and operation described in the manual must be followed
in the indicated order.
UPS enclosure IP rating IP20.
CAUTION - To reduce the risk of fire, the unit connects only to a circuit provided with
branch circuit overcurrent protection.
The upstream circuit breaker for Normal AC/Bypass AC must be easily accessible. The unit
can be disconnected from AC power source by opening this circuit breaker.
An additional AC contactor is used for back feed protection and must comply with IEC/EN
62040-1 (the creepage and clearance distances shall meet the basic insulation
requirements for pollution degree 2).
Disconnection and overcurrent protection devices shall be provided by others for
permanently connected AC input (Normal AC/Bypass AC) and AC output circuits.
Check that the indications on the rating plate correspond to your AC powered system and
to the actual electrical consumption of all the equipment to be connected to the system.
For PLUGGABLE EQUIPMENT, the socket-outlet shall be installed near the equipment and
shall be easily accessible
Never install the system near liquids or in an excessively damp environment.
Never let a foreign body penetrate inside the system.
Never block the ventilation grates of the system.
Never expose the system to direct sunlight or source of heat.

If the system must be stored prior to installation, storage must be in a dry place.
The admissible storage temperature range is -25°C to +55°C without battery (-15°C to
+40°C with battery).
TN-S/IT/TN-C/TT of electrical supply system may be connected by UPS.
This UPS may be provided with a maximum of 6 extension battery cabinets or equivalent.
Special precautions
The unit is heavy: wear safety shoes and use vacuum lifter preferentially for handling
operations.
All handling operations will require at least two people (unpacking, lifting, installation in
rack system).
Before and after the installation, if the UPS remains de-energized for a long period, the
UPS must be energized for a period of 24 hours, at least once every 6 months (for a normal
storage temperature less than 25°C). This charges the battery, thus avoiding possible
irreversible damage.
For three-phase AC input installation, this equipment complies with IEC 61000-3-12
provided that the short-circuit power Ssc is greater than or equal to 3.63MW at the
interface point between the user’s supply and the public system. It is the responsibility of
the installer or user of the equipment to ensure, by consultation with the distribution
network operator if necessary, that the equipment is connected only to a supply with a
short-circuit power Ssc greater than or equal to 3.63MW.
During the replacement of the Battery Module, it is imperative to use the same type and
number of elements as the original Battery Module provided with the UPS to maintain
an identical level of performance and safety.
This is a category C3 UPS product. In a residential environment, this product may cause
radio interference, in which case the user may be required to take additional measures.

CONTENTS
1. Introduction........................................................................................................................1
1.1 Product Features..........................................................................................................1
1.2 Environmental protection ............................................................................................2
2. Product Overview ...............................................................................................................3
2.1 Model list .....................................................................................................................3
2.2 Presentation.................................................................................................................5
3. Installation ........................................................................................................................10
3.1 Unpacking and Inspecting ..........................................................................................10
3.2 Checking the accessory kit .........................................................................................11
3.3 Mechanical Install ......................................................................................................12
3.4 Power cables connection ...........................................................................................17
4. Parallel system Installation and Operation (Optional) ......................................................24
4.1 Wiring for AC Cable ....................................................................................................24
4.2 Wiring for parallel signal cable ...................................................................................28
4.3 Parallel system Operation ..........................................................................................28
5. Operation..........................................................................................................................29
5.1 LCD panel ...................................................................................................................29
5.2 LCD description ..........................................................................................................31
5.3 Display functions........................................................................................................32
5.4 User settings ..............................................................................................................33
5.5 Starting the UPS with utility .......................................................................................34
5.6 Starting the UPS on Battery .......................................................................................34
5.7 UPS Shutdown............................................................................................................35
6. Communication ................................................................................................................36
6.1 RS232 and USB...........................................................................................................36
6.2 UPS remote control functions ....................................................................................36
6.3 IoT ..............................................................................................................................37
6.4 Modbus TCP ...............................................................................................................38
6.5 Intelligent Card (optional) ..........................................................................................38
6.6 UPS Management Software .......................................................................................38
7. UPS maintenance..............................................................................................................40
7.1 Equipment care ..........................................................................................................40
7.2 Transporting the UPS .................................................................................................40
7.3 Storing the equipment ...............................................................................................40
7.4 Recycle .......................................................................................................................40
8. Troubleshooting ................................................................................................................41
8.1 Typical alarms and faults............................................................................................41
8.2 Silencing the alarm.....................................................................................................43
9. Specifications ....................................................................................................................44
9.1 UPS Block Diagram.....................................................................................................44
9.2 UPS Specification .......................................................................................................44

1
1. Introduction
Thank you for selecting our UPS to protect your electrical equipment.
We recommend that you take the time to read this manual to take full advantage of
the many features of your UPS.
Before installing your UPS, please read the booklet presenting the safety instructions.
Then follow the indications in this manual.
1.1 Product Features
The UPS protects your sensitive electronic equipment from the most common power
problems, including power failures, power sags, power surges, brownouts, line noise,
high voltage spikes, frequency variations, switching transients, and harmonic distortion.
Special characteristic:
• Double converter with pure sine waveform output
• Full digital control
• Output PF = 1
• High charger capability, the charger current is up to 12Amps
• Smart charging method to expand battery life time
• EBM quantity auto detection
• Communication ports: RPO, Dry in, Dry out, intelligent slot, USB, RS232
• IoT: Ethernet(default) and Wireless (optional)
• Dot-matrix LCD, it supports multi-language
• ECO Mode
• Start-able without battery

2
1.2 Environmental protection
Products are developed according to an eco-design approach.
Substances
This product does not contain CFCs, HCFCs or asbestos.
Packing
To improve waste treatment and facilitate recycling, separate the various packing
components.
• The cardboard we use comprises over 50% of recycled cardboard.
• Sacks and bags are made of polyethylene.
• Packing materials are recyclable.
Follow all local regulations for the disposal of packing materials.
Product
The product is mainly made up of recyclable materials.
Dismantling and disassembly must take place in compliance with all local regulations
concerning waste. At the end of its service life, the product must be transported to
recycling centers, re-use and treatment facilities for waste electrical and electronic
equipment (WEEE).
Battery
The product contains lead-acid batteries that must be processed according to
applicable local regulations concerning batteries.
The battery may be removed to comply with regulations and in view of correct disposal.

3
2. Product Overview
2.1 Model list
1. ‘xxK’ model means ‘standard model’ with batteries, ‘xxKS’ model means ‘long backup model’
without battery.
2. 16 or 20 batteries could be selected for UPS and EBM (External Battery Modular).
3. The weight in the table below is reference only, please see the labels on the carton for details.
4. Dimension ‘D’ is chassis only, not including panel.
Tower model:
RT model:
Product Model Name Net Weights (kg) Unit Size
(W x H x D)(mm)
UPS(1-1)
Model
RT 6KS 16
13.6
438*86.3(2U)*540
RT 6KS 20
RT 10KS 16
15.5
RT 10KS 20
RT 6K 16 13.3(UPS)
46.1(EBM)
UPS:438*86.3(2U)*540
EBM:438*129(3U)*559
RT 6K 20 13.3(UPS)
56.1(EBM)
RT 10K 16 15.2(UPS)
51.8(EBM)
RT 10K 20
15.2(UPS)
Product Model Name Net Weights (kg) Unit Size
(W x H x D)(mm)
UPS(1-1)
model
Tower 6KS 16
13.5
225*353.2*416
Tower 6KS 20
Tower 10KS 16 15.5
Tower 10KS 20
Tower 6K 16
49.5
225*589*416
Tower 6K 20
57.9
Tower 10K 16
59
Tower 10K 20
68.2
UPS(3-1)
model
Tower 3-1 10K 16
59.5
Tower 3-1 10K 20
68.7
Tower 3-1 10KS 16
22.7
Tower 3-1 10KS 20
EBM
Tower 6K/10K EBM (2) 192 9AH
94.5
Tower 6K/10K EBM (2) 240 9AH
115.6

4
Product Model Name Net Weights (kg) Unit Size
(W x H x D)(mm)
60.5(EBM)
UPS(3-1)
model
RT 3-1 10KS 16
15.8 438*86.3(2U)*540
RT 3-1 10KS 20
RT 3-1 10K 16 15.5(UPS)
51.8(EBM)
UPS:438*86.3(2U)*540
EBM:438*129(3U)*559
RT 3-1 10K 20 15.5(UPS)
60.5(EBM)
EBM
RT 10K EBM 192 9AH
51.8
438*129(3U)*559
RT 10K EBM 240 9AH
60.5
RT 6K EBM 192 7AH 46.1
RT 6K EBM 240 7AH
56.1
Optional modular or accessory:
If order other type function modular or accessories, please contact distributors/agents.
Type Description Remark
RT MBP
RT 6K/10K MBP
For RT 1-1 model only
RT 3-1 10K MBP
For RT 3-1 model only
Intelligent Card
Dry Contact card (AS400)
See in chapter 6.5
NMC card
MODBUS card (CMC)
EMP
Temperature and humidity sensors
WLAN module
WLAN module
Wireless connection for IoT
COMM Cable
RS232 CABLE
For RS232 communication
Parallel Kit
For parallel system installing
See in chapter 4.0
Battery cable
Battery cable (16 batt.)
for UPS connect with user’s own EBM
1.8m length,
see in chapter 3.4.3
Battery cable (20 batt.)
for UPS connect with user’s own EBM
Rail kit
Rail kit for RT model in Rack installing
See in chapter 3.3.2
Gland kit
Gland kit for RT 1-1 model
For RT 1-1 UPS/MBP model
Gland kit for Tower 1-1 model
For Tower 1-1 UPS model
Gland kit for all 3-1 model
For all 3-1 UPS/MBP model

5
2.2 Presentation
2.2.1 Tower model:
•UPS modular:
Front view
1. Ventilation area
2. LCD Modular, including:
2(1)---Button,
2(2)---LCD screen,
2(3)---LED indicator
Tower UPS
6~10KS(1-1)
Tower UPS
6~10K(1-1)/10K(S)(3-1)

6
Rear view
1. Intelligent slot
2. RS232
3. Ethernet port (RJ45, for IoT function)
4. USB
5. Wireless (HDMI, For IoT function)
6. RPO& DRY in/out
7. Parallel Slot
8. RJ45 (for EBM detect)
9. AC Input /Output port (Terminal Block)
10. Input switch
11. External battery port
12. Maintenance bypass switch (optional,
default is yes)
6KS(1-1) 10KS(1-1)
6K(1-1) 10K(1-1) 10K/10KS(3-1)
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12

7
•EBM(External Battery Modular):
Front view
1. Ventilation area
2. EBM label
Rear view
1. EBM port 1
2. EBM port 2
3. Fuse board cover (replace EBM fuse)
4. EBM detection Box (RJ45 port)

8
2.2.2 RT model:
•UPS Modular
Front view
1. Ventilation area
2. LCD Modular, including: 2(1)---Button，2(2)---LCD screen，2(3)---LED indicator
Rear view
1. INTELLIGENT SLOT
2. RS232
3. Ethernet port (RJ45, for IoT function)
4. USB
5. Wireless (HDMI, For IoT function)
6. RPO& DRY in/out
7. PARALLEL SLOT
8. RJ45 (for EBM detect /RT MBP detect)
9. AC Input /Output port(Terminal Block)
10. Breaker of input(only for 1-1 model,
optional ,default is no)
11. External battery port
UPS (1-1)
UPS (3-1)

9
•EBM(External Battery Modular):
Front view
1. EBM label area
2. EBM label
Rear view
1. Fuse board cover (replace EBM fuse)
2. EBM port 1
3. EBM port 2
4. EBM detection Box (RJ45 port)

10
3. Installation
It is recommended to move the equipment to the installation site by using a pallet jack
or a truck before unpacking.
The system may be installed only by qualified electricians in accordance with applicable
safety regulations.
Some of cabinet is heavy, please install it with at least two peoples.
3.1 Unpacking and Inspecting
Unpacking the unit in a low-temperature environment may cause condensation
occurred in and on the cabinet. Do not install the unit until the inside and outside of
the unit are absolutely dry (hazard of electric shock).
If any equipment has been damaged during shipment, keep the shipping cartons and
packing materials for the carrier or place of purchase and file a claim for shipping
damage. If you discover damage after acceptance, file a claim for concealed damage.
• Tower 6KS/10KS (1-1)
• Tower 6K/10K (1-1) /10K(3-1) /10KS(3-1)
• Tower EBM

11
• RT UPS
• RT EBM
Note:
The cabinet is heavy, please see spec weight provided on the carton/label.
Do not lift the unit’s front panel and rear panel.
Discard or recycle the packaging in a responsible manner, or store it for future use.
Packing materials must be disposed in compliance with all local regulations concerning
waste.
3.2 Checking the accessory kit
Verify that the following additional items are included with the unit.
Tower model:
1-1 model 3-1 model
Tower EBM
Tower UPS
6K/10K
Tower UPS
6KS/10KS
Tower UPS
10K
Tower UPS
10KS
Battery cable
O O √
EBM detection cable √
Copper bus-bar
√√
USB cable √√√√
RS232 cable O O O O
Parallel cable
O O O O
Tower foot √O √√√
Quick start (EBM) √
User manual (UPS)
√√√√

12
RT model
1-1 model 3-1 model
RT EBM
RT UPS
6K/10K
RT UPS
6KS/10KS
RT UPS 10K RT UPS 10KS
Battery cable
O O √
EBM detection cable √
Copper bus-bar
√√
USB cable √√√√
RS232 cable
O O O O
Parallel cable O O O O
Tower foot √√√√
Extension plate
of Tower foot
√
Rack ear √√√√√
Rack rail kit O O O O O
Quick start(EBM) √
User manual(UPS) √√√√
Note：√--- Standard configuration; O---Optional, default is Not configured;
3.3 Mechanical Install
3.3.1 Tower model
To keep air-flowing freely, it is recommended to keep a clearance with 500mm space
both for front and rear side.
UPS model
1.Place the unit on a flat, stable surface in its final location,
2.Install ‘tower foot’ (if configured): remove side’s screw from the unit, then install
‘tower foot’.
3.Install the unit to ground(optional): place 4pcs bolts (M8 is recommended) to the
final location previously, bolt’s position please refer to below, then fix the unit to the
bolts.

13
EBM model
EBM model
EBM installation steps are the same as UPS as above.
It is recommended to place EBM modular to UPS’s left side.
3.3.2 RT model:
1. RT models support 2 installation modes: Rack installation and Tower installation.
2. To keep good ventilation, please keep a free-space (500mm at least) for front / rear
panels of the module.
3. Do not carry the front/rear panel of the module during installing.
Rack installing
This procedure is suitable for 19 inch rack cabinet installation, it is recommended that
the depth of the cabinet be no less than 800mm.
UPS model
Identify the final position and keep ‘2U’ space for this installing.
1. Install the rail kit (if configured). This rail kit is '2U & with screw holes (M5)', the
depth of the rail kit is: 415-763 mm.

14
Fasten the rail kit to the cabinet with 8pcs M5 screws + washers (as below):
2. Install ‘Rack ear’ to the unit by the M4 screws(flat head).
3. Slide the unit into ‘rail kit’ and make sure tighten the ‘rack mounting screw’.