Precor Spinner Chrono User manual

Service Manual
SBK800-16
SPINNER®CHRONO™ POWER
&
SPINNER®CLIMB™
INDOOR CYCLES

Contents
1Introduction 1
About This Document 1
2General Information 3
Orientation Convention 3
Tools 3
Specification Summary 4
Parts 4
Lubrication 5
Cleaning 5
Safety Guidelines 6
Safety guideline you need to know and follow: 6
3Operation Verification 7
About 7
Operation Verification Checklist 7
4Adjustment Procedures 10
About 10
Available Adjustment Procedures 10
AutoCal 10
Procedure 11
Brake Pad Adjustment 12
Procedure 12
Drive Belt Tension and Tracking Adjustment 16
About 16
Procedure 16
Generator Belt Tension Adjustment 24
About 24
Specifications 24
Page ii

Procedure 24
Bike Leveling Adjustment 27
5Replacement Procedures 28
Replacement Procedures 28
Battery Replacement 30
About 30
Specifications 30
Determining the battery condition 30
Battery Fuse 31
Procedure 31
Belt Guard Cover Replacement 34
About 34
Procedure 34
Brake Pad Replacement 39
About 39
Specialized Tools 40
Procedure 40
Caliper Assembly Replacement 44
About 44
Strain gauge cable routing 44
Specialized Tools 45
Replacement Procedures 45
Replacement Procedure - (Spinner® Chrono™ Power models only) 45
Replacement Procedure - (Spinner® Climb™ models only) 52
Data COMM Cable Replacement 55
About 55
Specialized Tools 56
Procedure 56
Drive Belt, Generator Belt, and Flywheel Replacement 66
Page iii

About 66
Specifications 66
Procedure 67
Generator Assembly Replacement 78
About 78
Procedure 78
Handlebar Assembly Replacement 81
About 81
Procedure 81
Handlebar Adjustment Knob Replacement 84
About 84
Procedure 84
Handlebar Post Removal 86
About 86
Procedure - (Spinner® Chrono™ Power models only) 86
Procedure - (Spinner® Climb™ models only) 89
LPCA board Replacement 92
About 92
LPCA Interface Cable Connections 92
LPCA Status LEDs 93
Procedure 94
Pedal Replacement 100
About 100
Specifications 100
Specialized Tools 100
Procedure 100
Crank Arm Replacement 105
About 105
Specialized Tools 105
Page iv

Procedure 105
Resistance Knob Replacement 108
About 108
Procedure 108
Seat Assembly Replacement 112
About 112
Procedure 112
Stabilizer Replacement 114
About 114
Front Stabilizer Replacement 115
Rear Stabilizer Replacement 118
6Troubleshooting 121
About 121
Introduction To Troubleshooting 121
Basic Steps 121
Service and Diagnostic Menus 124
About 124
Service/Setup Mode Access 124
Menu Navigation 125
Service and Settings Menus 126
Error Log 129
Active Status Light (ASL) 130
About 130
ASL Overview 130
ASL States 131
ASL Setup and Test 132
Resetting the ASL state and Maintenance Counter 132
Clearing a Pulsing Yellow and/or Steady Yellow ASLstate 132
Error Log 134
Page v

About 134
Accessing the Error Log 134
Clearing the Error Log 134
Exporting the Error Log 134
System Troubleshooting Procedures 136
About 136
Available procedures 136
Belt Drive Issues 137
Resistance Issues 138
Eratic Power (WATTS) Measurements 139
7Preventive Maintenance 141
About 141
Maintenance Schedule 141
Precor Preventative Maintenance Plan 141
8Parts 142
About 142
Exploded View Diagram 143
Parts List 144
9Consoles 146
About 146
Spinner® Chrono™ Console 147
About 147
Powering ON the Console 148
Installation and Removal 149
Service/Setup Menu Access 150
Menu Navigation 150
Menus and Settings 151
Error Log Information 153
Spinning® Studio Console 155
Page vi

About 155
Cadence (RPM) sensor installation 156
Heart Rate Belt Bluetooth Pairing 156
Service and Maintenance 156
Appendix A : Edition Information i
Edition i
Additional Documentation i
Copyright i
Appendix B : Notices and Safety ii
Trademarks ii
Intellectual Property ii
Warranty ii
Safety Instruction ii
Safety Notices ii
Page vii

1Introduction
About This Document
If you are not a Precor certified servicer, you must not attempt to service any Precor Product.
Call your dealer for service information.
WARNING: This service documentation is for use by Precor certified servicer pro-
viders only. Personal injury can result from electrical shock and/or mechanical moving
parts.
This service manual applies to the SBK800 series model Spinner®Chrono™ Power and Spin-
ner®Climb™ indoor cycles. This document contains information required to service, repair,
troubleshoot, and maintain the machines.
Indoor Cycle Model Feature Summary
Spinner® Chrono™ Power SBK869 Magnetic braking,
Self-powered, Direct
PowerMeasurements
(Watts), ASL1, & Spin-
ner® Chrono™ con-
sole
Spinner® Climb™ SBK867 Magnetic braking &
1Active Status Light: Service and maintenance status light.
1

Indoor Cycle Model Feature Summary
Spinning® Studio™
console
Additional Documentation
There is also an online web version if you have internet access at: Online Service Manuall
See Also
"General Information" on page3
"Safety Guidelines" on page6
"Operation Verification" on page7
"Adjustment Procedures" on page10
"Replacement Procedures" on page28
"Troubleshooting" on page121
"Parts" on page142
2
1 Introduction
About This Document

2General Information
The following information provides general equipment and service information that will help
you to use this manual to properly repair and maintain the bike.
Orientation Convention
The equipment orientation (front, right, left, back) used in manual is referenced to a user sitting
on the equipment facing the handlebars.
Tools
Required service and repair tools:
lMetric Hex Key set (2.5 - 6mm)[4] lSpinner Bike Tool Kit (PPPFT0000007308000)
[2]
lTorque wrench 40 ft-lbs (54 N•m lMagneticGap Fixture kit
(PPP000000058248101)[3][4]
lMetric Wrench set (10 - 21mm)[4] lCrank Extractor (X-Tools Crank Extractor)[1][4]
lScrew driver set lBelt Tension Gauge (recommended Kent-Moore
BT-33-73-F)
Notes:
[1] Required for pedal removal.
[2] The bike tool kit contains all the specialized tools to repair the bike. (Does not include the
magnetic gap fixture tool.)
[3] Required for magnetic brake pad adjustment.
[4] (Included in the Spinner Bike Tool Kit (PPPFT0000007308000)
3