Precor Experience 700 line Series User manual

Service Manual
Experience™Series 700 line
TRM700-16 Base
Treadmill
120 VAC and 240 VAC

Contents
1Introduction 1
3
General Information 4
Model and Serial Numbers 4
Orientation 5
Covers and Panels 6
Tools 7
Specification Summary Table 7
Understanding bolt grades 8
Parts 9
Lubricants 9
Cleaning Solutions 9
Input Power Requirements 10
CATV RF Cable and Ethernet Requirements 11
Treadmill Placement and Spacing Requirement 13
Safety Guidelines 14
Safety guideline you need to know and follow: 14
2Operation Verification 16
Operation Verification Tests. 16
Error Code Verification 16
Console Hardware ValidationDiagnostic Tests: 16
Operational Tests 17
Running Belt Tracking 17
Return to service 17
3Standard Service and Diagnostics Software 18
About 18
Service Access Codes 18
Page ii

How to Access the Service and Diagnostics Menus 19
P10, P20, and P30 consoles 19
P80 consoles 19
P62 and P82 consoles 20
Navigating the Service Menus 21
P10 & P30 consoles 21
P80 and P82 consoles 22
P62 consoles 22
Hardware Validation Service Menu (51765761) 23
P10, P20, and P30 consoles 23
P62, P80, and P82 consoles 25
Club Settings Service Menu (5651565) 26
P10 & P30 consoles 27
P62, P80, and P82 Console 28
About menu 28
Equipment Usage menu 30
System Settings menu 30
Maintenance menu 34
Information Display (65) 35
P10, P20, and P30 consoles 35
P62, P80, and P82 consoles 37
4Adjustment Procedures 38
Available Adjustment Procedures 38
Drive Belt Tension and Alignment Adjustment 39
About 39
Procedure 39
Running Belt Tension and Tracking Adjustment 43
About 43
Tools 43
Page iii

Specification 43
Procedure 44
Lift Motor Calibration 49
About 49
Specifications 49
Procedure 49
Lift Platform Assembly Access 52
5Replacement Procedures 57
Available Replacement Procedures 57
Covers and Panels Replacement 58
About 58
Hood Cover Replacement 60
Hood Transition Cover Replacement 61
Trim Landing Covers Replacement 63
Trim End Cap Covers Replacement 66
Trim Side Cover Replacement 68
Dash Back Cover Replacement 70
Dash Front Cover Replacement 71
Dash Top and Bottom Cover Replacement 72
Side Arm Upper/Lower Covers Replacement 76
Power Cord Replacement 77
About 77
Procedure 77
ON/OFF SW Circuit Breaker Replacement 79
About 79
79
Wire Diagram 80
Procedure 80
ASL PCA Replacement 83
Page iv

About 83
Wire Diagram 83
Procedure 84
E-Stop "Emergency Switch" Replacement 88
About 88
Procedure 88
Motor Controller (MC) Replacement 89
About 89
MC Wire Diagram 90
MC Connector Definition 91
MC Status Light 96
Replacement Procedure 97
Motor Controller Fan Replacement 100
About 100
MC Fan Connector Definition 100
Drive Belt Replacement 105
About 105
Procedure 105
Drive Motor Replacement 112
About 112
Drive Motor Cable Schematic 113
Procedure 113
Drive Roller Replacement 119
About 119
Procedure 119
Take-up Roller Replacement 124
About 124
Procedure 124
Running Belt and Deck Replacement Procedure 128
Page v

About 128
Procedure 128
Lift Motor Replacement 135
About 135
Specification 135
Lift Motor Fuse 135
Lift motor cable schematic 136
Procedure 136
Lift Platform Replacement 146
About 146
Procedure 146
6Troubleshooting 152
About 152
Introduction To Troubleshooting 152
Basic Steps 152
Validate the customer reported issue: 152
Verify the Input Power Condition (Powered units only) 153
Verify that the console is operating correctly 153
Review the Error Log or CPA Event Log for any active error codes 153
Verify (reproduce) the issue. 153
Perform hardware validation diagnostic tests 154
Verify Club settings 154
Verify that there are no new error codes 154
Verify service bulletins 154
Standard Error Codes 155
About 155
Viewing Error Codes (Error Log & Event Log) 156
Error Code Troubleshooting Guide 156
Troubleshooting with Error Codes 156
Page vi

Error Log & CPA Event Log 157
About 157
Accessing the Error Log & CPA Event Log 157
Using The Error Log (P10, P20, and P30 consoles) 158
Using the CPA Event Log (P62, P80, and P82 consoles) 158
Active Status Light (ASL) 160
About 160
ASL Overview 160
ASL States 161
ASL Settings and Functions 162
System Troubleshooting Procedures 166
Available System Troubleshooting Procedures 166
Tripped Circuit Breaker 167
Input Power Troubleshooting 171
Console Power Troubleshooting 173
Communications Error Troubleshooting 175
Machine Controls Troubleshooting 177
Auto Stop Troubleshooting 179
E-Stop not Communicating Troubleshooting 180
Heart Rate Monitor Troubleshooting 181
Drive Motor System Troubleshooting 184
Incline Lift System Troubleshooting 188
Error Code 40 "NO Lift Motion Detected" 189
Possible Fault Causes: 190
Running Belt Troubleshooting 193
7Preventive Maintenance 195
About 195
Maintenance Schedule 195
Running Belt and Deck Cleaning Procedure 200
Page vii

8Theory of Operation 203
What's New 203
Console Upper PCA and Base Lower PCA Operation 203
Console - Upper PCA board (UPCA) 203
Base - Lower PCA board (LPCA) 204
COMM Communication Interface Cable 204
Active Status Light (ASL) 204
205
9System Wiring Diagram 206
System Wire Diagram Overview 206
System Wire Diagram - Connector Pins 207
COMM Cable Wire Diagram 208
Console Wire Diagram 209
Power Entry Assemble Wire Diagram 210
10Parts Exploded View Diagram & Parts List 211
About 211
Exploded View Diagram 212
Parts List 219
Appendix A : Edition Information i
Edition i
Copyright i
Appendix B : Notices and Safety ii
Trademarks ii
Intellectual Property ii
Warranty ii
Safety Instruction ii
Safety Notices iii
Page viii

1Introduction
If you are not a Precor certified servicer, you must not attempt to service any Precor Product.
Call your dealer for service information.
WARNING: This service documentation is for use by Precor certified servicer pro-
viders only. Personal injury can result from electrical shock and/or mechanical moving
parts.
This service manual applies to the Experience™ Series 700 Line treadmills. This document
contains information required to service, repair, troubleshoot, and maintain the treadmill.
Model TRM700-16 Base Configuration
TRM731 TRM700 base (0.5-12 mph, 0-15% incline) with P30 console
TRM761 TRM700 base (0.5-12 mph, 0-15% incline) with P62 console
TRM781 TRM700 base (0.5-12 mph, 0-15% incline) with P82 console
Separate Base/Console Service Manuals
There are separate service manuals for the machine base and consoles. Use this service
manual to service, repair, and maintain the machine base. Refer to the particular console ser-
vice manual for console service, repair, and maintenance information.
Additional Documentation
There is also an online web version if you have internet access at: Online Service Manuall
Page 1
1 Introduction

See Also
"" on the facing page
"Safety Guidelines" on page14
"Operation Verification" on page16
"Standard Service and Diagnostics Software" on page18
"Adjustment Procedures" on page38
"Replacement Procedures" on page57
"Troubleshooting" on page152
"Preventive Maintenance" on page195
"Theory of Operation" on page203
"Parts Exploded View Diagram & Parts List" on page211
Page 2
1 Introduction