Precor Experience TRM700-16 User manual

Service Manual
Experience™Series 700 line
TRM700-16 Base
Treadmill
120 VAC and 240 VAC

Contents
1Introduction 1
General Information 3
Model and Serial Numbers 3
Orientation 4
Covers and Panels 5
Tools 5
Specification Summary Table 6
Understanding bolt grades 7
Parts 7
Lubricants 8
Cleaning Solutions 8
Power, RF, and Ethernet Requirements 9
Treadmill Placement and Spacing Requirement 11
Safety Guidelines 13
Safety guideline you need to know and follow: 13
2Operation Verification 15
Operation Verification Tests. 15
Error Code Verification Test 15
Hardware ValidationDiagnostic Tests: 15
Operational Tests 16
Tracking Test 16
Return to service 16
3Standard Service Modes 17
About 17
Service Access Codes 17
How to Access the Service Software 18
P10 and P30 Series Consoles 18
P62 and P82 Series Consoles 18
Experience Series 700 Line Treadmills ii

Navigating the Service Software Menus 19
P10 & P30 Series Consoles 19
P80 and P82 Series Consoles 20
P62 Series Consoles 20
Hardware Validation Service Mode (51765761) 21
P10 & P30 Series Consoles 21
P62, P80, and P82 Series Consoles 23
Club Settings Service mode (5651565) 24
P10 & P30 Series Consoles 24
P62, P80, and P82 Series Console 26
About menu 26
Equipment Usage menu 27
System Settings menu 28
Maintenance menu 31
Information Display (65) 33
P10, P20, and P30 Series Consoles 33
P62, P80, and P82 Series Consoles 34
4Adjustment Procedures 35
Available Adjustment Procedures 35
Drive Belt Tension and Alignment Adjustment 36
About 36
Procedure 36
Running Belt Tension and Tracking Adjustment 40
About 40
Tools 40
Specification 40
Procedure 40
Lift Motor Calibration 45
About 45
Specifications 45
Experience Series 700 Line Treadmills iii

45
Procedure 45
Lift Platform Assembly Access 48
5Replacement Procedures 53
Available Replacement Procedures 53
Covers and Panels Replacement 54
About 54
Hood Cover Replacement 56
Hood Transition Cover Replacement 57
Trim Landing Covers Replacement 59
Trim End Cap Covers Replacement 62
Trim Side Cover Replacement 64
Dash Back Cover Replacement 66
Dash Front Cover Replacement 67
Dash Top and Bottom Cover Replacement 68
Side Arm Upper/Lower Covers Replacement 72
Power Cord Replacement 73
About 73
Procedure 73
ON/OFF SW Circuit Breaker Replacement 75
About 75
75
Wire Diagram 76
Procedure 76
ASL PCA Replacement 79
About 79
Wire Diagram 79
Procedure 80
E-Stop "Emergency Switch" Replacement 82
About 82
Experience Series 700 Line Treadmills iv

Procedure 83
Motor Controller (MC) Replacement 84
About 84
MC Wire Diagram 85
MC Connector Definition 86
MC Status Light 91
Replacement Procedure 92
Drive Belt Replacement 94
About 94
Procedure 94
Drive Motor Replacement 101
About 101
Procedure 101
Drive Roller Replacement 107
About 107
Procedure 107
Take-up Roller Replacement 112
About 112
Procedure 112
Belt and Deck Replacement Procedure 116
About 116
Procedure 116
Lift Motor Replacement 122
About 122
Specification 122
Procedure 122
Lift Platform Replacement 131
About 131
Procedure 131
6Troubleshooting 137
Experience Series 700 Line Treadmills v

About 137
Introduction To Troubleshooting 137
Basic Steps 137
Standard Error Codes 139
About 139
Viewing Logged Error Codes 140
Available Error Codes 140
Troubleshooting with Error Codes 141
Error Log & CPA Event Log 141
About 141
Accessing the Error Log & CPA Event Log 142
Using the Error Log & CPA Event Log 142
Error Log & CPA Event Log 145
About 145
Accessing the Error Log & CPA Event Log 145
Using the Error Log & CPA Event Log 146
Active Status Light (ASL) 147
About 147
ASL Overview 148
ASL States 149
Setting the ASL light brightness level 149
Disabling the ASL Maintenance Reminder 150
Viewing the current ASL state 150
Viewing the ASL maintenance counter remaining miles (or hours) 150
Clearing the Blue Pulsing ASL State (Maintenance Counter reset) 151
Clearing the Yellow & Yellow Pulsing ASL states 151
7Preventive Maintenance 152
About 152
Maintenance Schedule 152
Running Belt and Deck Cleaning Procedure 156
Experience Series 700 Line Treadmills vi

8Theory of Operation 159
What's New 159
Operating System Summary Information 159
Console - Upper PCA board (UPCA) 159
Base - Lower PCA board (LPCA) 160
COMM Communication Interface Cable 160
Active Status Light (ASL) 160
161
System Wiring Diagram 161
System Overview Wire Diagram 161
Power Entry Assemble Wire Diagram 162
COMM Cable Wire Diagram 163
Console Wire Diagram 164
8Parts Exploded View 166
About 166
Exploded View Diagram 166
Parts List 173
Appendix A : Edition Information i
Edition i
Copyright i
Appendix B : Notices and Safety ii
Trademarks ii
Intellectual Property ii
Warranty ii
Safety Instruction ii
Safety Notices ii
Experience Series 700 Line Treadmills vii

1Introduction
If you are not a Precor certified servicer, you must not attempt to service any Precor Product.
Call your dealer for service information.
WARNING: This service documentation is for use by Precor certified servicer pro-
viders only. Personal injury can result from electrical shock and/or mechanical moving
parts.
This service manual applies to the Experience™ Series 700 Line treadmills. This document
contains information required to service, repair, troubleshoot, and maintain the treadmill.
Model TRM700-16 Base Configuration
TRM731 TRM700 base (0.5-12 mph, 0-15% incline) with P30 console
TRM761 TRM700 base (0.5-12 mph, 0-15% incline) with P62 console
TRM781 TRM700 base (0.5-12 mph, 0-15% incline) with P82 console
Separate Base/Console Service Manuals
There are separate service manuals for the machnine base and consoles. Use this service
manual to service, repair, and maintain the machine base. Refer to the particular console ser-
vice manual for console service, repair, and maintainance information.
Additional Documentation
There is also an online web version if you have internet access at: Online Service Manuall
See Also
Experience Series 700 Line Treadmills 1
1 Introduction

"General Information" on the facing page
"Safety Guidelines" on page13
"Operation Verification" on page15
"Standard Service Modes" on page17
"Preventive Maintenance" on page152
"Adjustment Procedures" on page35
"Troubleshooting" on page137
Experience Series 700 Line Treadmills 2
1 Introduction

General Information
The following information provides general equipment and service information that will help
you to use this manual to properly repair and maintain the treadmill.
Model and Serial Numbers
Model and Serial Numbers
Model Numbers
The product model number is an alphanumeric code that is comprised of a three character
product type designator, a 1 digit product line designator, a one digit console type designator,
and a one digit feature level designator.
Ex: TRM 833 - TRM833 Precision TRM800-14 treadmill with decline and P82 console
Product Type Product Line Console Feature Level
TRM: treadmill,
EFX: elliptical
8-Experience, Premium 8-P80, P82 7 EFX: Fixed Ramp/Moving
Arms
AMT: AMT,
UBK: Upright,
RBK: Recumbent,
7-Experience, 6-P62 5 TRM: High Speed/Decline
AMT: Moving Step Height
EFX: Moving Ramp/Moving
Arms
6-Assurance, Standard 3-P30 3 TRM: No Decline
AMT: Fixed Step Height
EFX: Moving Ramp/Fixed
Arms
4-Precision, Consumer 2-P20 1 EFX: Fixed ramp/Moving
Arms
2-Energy, Consumer 1-P10
Serial Numbers
About
The serial number uniquely identifies each machine. The serial number is an alphanumeric
code comprised of a four character model designator, a 1 letter build month code, a 2 digit day
built, a 2 digit year built and a four digit consecutive daily build number.
Experience Series 700 Line Treadmills 3
1 Introduction
General Information