Presto Lifts PPS1100-62-CB Setup guide

Counter Balance
Stacker
Model PPS1100-62-CB
Installation, Operation
and Service Manual
Model Number ___________________
Serial # _________________________
Date Placed in Service _____________
IMPORTANT: READ CAREFULLY
BEFORE INSTALLING OR OPERATING LIFT
Part orders are subject to a $50 minimum charge.
JAN 2014

PRESTO OWNER’S MANUAL Page 2 COUNTER BALANCE STACKER
This manual was current at the time of printing. To obtain the latest, most updated version, please
contact the Customer Service Department or go to our website: www.PrestoLifts.com -- you will nd
a complete list of current Owner’s Manuals to print.
Presto Lifts Limited
Counter Balance Stacker Warranty Policy
Presto Lifts warrants the Power Stacker against defects on the mast, fork carriage, chains, pumps,
DC motors, controllers, cylinders and wiring harnesses from faulty material and workmanship for a
period of one (1) year from the date of invoice.
All wear items such as batteries, wheels, motor brushes, seals, bearings, hydraulic hoses, all switches,
battery chargers and forks have a limited warranty against defects in faulty material and workmanship
for a ninety (90) day period from the date of invoice and 30 day limited warranty on labor. Please
note that prior authorization from Presto Lifts is required on all warranty work.
There are no implied warranties of any kind, more specically; there are no warranties of merchant-
ability or tness for any particular purpose. Presto Lifts’ sole warranty shall be as set forth in this
limited warranty. Presto Lifts will elect to repair or replace a defective component without charge,
if any components should become defective within the limited warranty period. Proof of purchase is
required for warranty. The charge for shipping the defective component is the responsibility of the
buyer and must be accompanied with an RGA number. The shipping charge to return the component
to the buyer is the responsibility of Presto Lifts, Inc.
This limited warranty does not cover labor expense for removal or reinstallation of components
after thirty days. This limited warranty shall not cover, among other things: damages resulting
from foreign matter or water, failure to provide reasonable and necessary maintenance, and if
applicable, use of product while charger is plugged into an AC outlet, or failure to follow operat-
ing instructions. The limited warranty is not valid for damage resulting from negligence, accident,
unreasonable use, abuse or misuse, exceeding data plate capacities or altering the product without
Presto Lifts authorization.
Presto Lifts expressly disclaims and excludes any liability for consequential, incidental, indirect
or punitive damages or nancial loss to people or property resulting from any breach of warranty or
the operation or failure of this product.
Presto Lifts makes no representation that this product complies with local, state, or federal safety/
product standards codes. Should this product fail to comply in any way with those codes, it shall
not be considered a defect of materials or workmanship. Presto Lifts shall not be held liable for any
damages resulting from noncompliance. It is the dealer’s responsibility to exercise this limited war-
ranty. This limited warranty is provided to the original purchaser (dened as the original end user)
and is nontransferable. This constitutes the complete and nal agreement involving Presto Lifts and
limited warranty obligations for products.

PRESTO OWNER’S MANUAL Page 3 COUNTER BALANCE STACKER
TABLE OF CONTENTS
S E C T I O N 1:
Limited Warranty ...............................................................................................................................2
Introduction .......................................................................................................................................4
S E C T I O N 2:
Safety................................................................................................................................................4
S E C T I O N 3:
Installation.........................................................................................................................................5
A. Inspection ..................................................................................................................................5
B. Removing from Pallet .................................................................................................................5
C. Preparation for Use ....................................................................................................................6
S E C T I O N 4:
Operation ..........................................................................................................................................6
A. Operating Instructions..................................................................................................................6
B. Daily Operations Maintenance Checks........................................................................................7
Suggested Daily Operator Checklist .................................................................................................8
S E C T I O N 5:
Battery Maintenance .........................................................................................................................9
A. Preparing to Charge a Battery ....................................................................................................9
B Charging the battery ....................................................................................................................9
C. Warnings and Battery Information ...............................................................................................9
D. Battery maintenance....................................................................................................................9
D. Charger Operation.......................................................................................................................9
S E C T I O N 6:
Maintenance......................................................................................................................................9
A. Weekly Operations Maintenance Checks..................................................................................10
B. Monthly Operations Maintenance Checks ................................................................................10
S E C T I O N 7:
Troubleshooting............................................................................................................................... 11
ORDERING REPLACEMENT PARTS...........................................................................................................26
RESTOCKING POLICY.................................................................................................................................27
RETURN GOODS AUTHORIZATION POLICY .............................................................................................28
LIST OF FIGURES & TABLES :
Figure 1: Operational Buttons...........................................................................................................................................6
Figure 2: PPS1100-62-CB .............................................................................................................................................. 12
Figure 3: Exploded View.................................................................................................................................................13
Figure 4: Steering System.............................................................................................................................................. 14
Figure 5: Control Pod .....................................................................................................................................................15
Figure 6: Wiring Diagram................................................................................................................................................ 16
Figure 7: Wiring Diagram (August 2011 to Present)....................................................................................................... 17
Figure 8: Fork & Carriage System..................................................................................................................................18
Figure 9: Fork & Carriage System..................................................................................................................................19
Figure 10: Mast Assembly .............................................................................................................................................. 20
Figure 11: Drive Unit.......................................................................................................................................................21
Figure 12: Power Unit Assembly .................................................................................................................................... 22
Figure 13: Cylinder Assembly......................................................................................................................................... 23
Figure 14: Chain Wheel Assembly ................................................................................................................................. 24
Figure 15: Labels & Precautionary Warnings ................................................................................................................. 25

PRESTO OWNER’S MANUAL Page 4 COUNTER BALANCE STACKER
CAREFULLY READING THIS MANUAL. In order
to provide for the safe operation of these stackers,
Presto Lifts Inc. has identied certain hazards that
may occur during the maintenance and use of these
lifts. For safety reasons these units are designed to be
serviced or repaired in the fully lowered position. If
performed properly, this will greatly reduce the pos-
sibility of injury.
WARNING!
When servicing the unit:
1. Key should be in "OFF" position.
2. E-stop should be depressed.
3. Disconnect the batteries at the terminals.
•Do not perform any repair work on lifts if
there is a load on the forks or platform.
•Do not perform any repair work if the forks
or platform is in the raised position.
•All personnel must stand clear of the lift
while in motion.
•Do not put hands or feet under the forks or
platform.
•Do not stand underneath the forks or plat-
form.
•Do not stand in front of the stacker while in
motion.
•Do not stand, sit or climb on the lift.
•Do not use the lift on soft, uneven or unstable
surfaces.
•Do not exceed the load center or capacity.
WARNING!
You or others around you can be seriously injured
or even killed if you don't use this stacker correctly.
Read and obey all warnings and instructions in this
manual and on the stacker. It is your responsibil-
ity before starting work to make sure it is in good
working order.
Always be alert to the area around you and watch where
you are walking. Be careful that you don't get pinned
or crushed between the stacker and a xed object such
as a wall or post.
•Watch your hands and feet. A foot or hand
caught between the stacker and a xed object will
be crushed or even cut off.
•If traveling forks rst, keep both hands on
the control handle and be careful when changing
S E C T I O N 1
INTRODUCTION
This manual attempts to provide all of the information
necessary for the safe and proper installation, operation
and maintenance of Presto Lifts Inc. battery operated,
Counter Balance Stacker. It is important that all per-
sonnel involved with the installation, maintenance or
operator of the stacker read this manual. Additional
manuals are available upon request or at www.Presto-
Lifts.com.
Each Presto stacker is equipped with nameplate, serial
number and model identications. Please refer to these
numbers when ordering parts or requesting further
information.
The Presto stackers are designed for lifting, lower-
ing and positioning a wide variety of loads. WHERE
UNIQUE SITUATIONS ARISE, WHICH ARE NOT
COVERED IN THIS MANUAL, CALL PRESTO
LIFTS FOR FURTHER INSTRUCTIONS.
The battery operated stackers are designed for in-plant/
non-hazardous locations only. These units are not for
personnel lifting.
S E C T I O N 2
SAFETY
You must be trained and certied to operate this
powered stacker. Federal law states that only prop-
erly trained operators are permitted to operate a
powered industrial stacker and that your employer
must train you and certify that you are qualied.
(OSHA 1910.178 29QFR-7-1-06 Edition)
Presto lifts does not offer operator training. Op-
erator training programs may be offered by your
local Presto Lifts dealer or obtained online. Enter,
"powered industrial truck operator training" into
a search engine.
The battery operated stackers are very powerful lifts
capable of doing large amounts of work.
DO NOT OPERATE THESE LIFTS WITHOUT

PRESTO OWNER’S MANUAL Page 5 COUNTER BALANCE STACKER
direction of travel. Keep your feet clear of the
stacker.
•Keep the stacker under control at all times.
Operate at a speed that allows you to stop safely.
Be even more careful on slippery or uneven sur-
faces. Do not run over objects on the oor.
•Perform all stacker movements smoothly and
at a speed that will give you time to react if an
emergency occurs.
Tipovers and falls are very serious accidents; you can
be crushed or even killed. To prevent injury, know
where you are at all times and follow the rules of safe
stacker operation.
•Be careful when working around docks,
dockboards and trailers. Stay away from the
edge of docks and ramps. Check to make sure the
wheels of truck or trailers are chocked.
•Travel with the load or forks close to the
ground. Watch for overhead obstructions. Per-
form all stacker movements smoothly and at a
speed that will give you time to react in an emer-
gency.
•Keep your hands and feet away from all mov-
ing parts such as masts, chains, forks or wheels.
•Never stand on or under the forks, or allow
anyone else to stand on or under them. Never ride
on the stacker or allow anyone else to ride. There
is no safe place to sit or stand.
•Before you leave your stacker, be sure to
lower the forks to the oor. Shut the stacker off
with the key.
WARNINGS
DO NOT use this stacker until you have been trained
and authorized to do so.
DO NOT operate until you have read all warnings and
instructions.
DO NOT exceed load center or load weight capacities
(check capacity plate).
DO NOT operate until you have checked the condi-
tions of the stacker: lift systems, forks, chains, and
cables.
DO NOT use if any part is damaged, worn or not work-
ing properly.
DO NOT use on ramps or inclines. Only smooth level
surfaces.
DO NOT use for lifting or carrying people.
DO NOT handle unbalanced, unstable or loosely
stacked loads.
DO NOT travel with forks or platform in an elevated
position.
DO NOT handle tall, unsecured or unstable loads that
could fall.
DO NOT allow people to stand or pass under forks or
platform with or without load.
DO NOT operate when parts of anyone’s body may be
close to mast structure or any moving parts.
DO NOT drop loads on platform or forks.
DO NOT alter or modify this stacker in any way.
S E C T I O N 3
INSTALLATION
A. INSPECTION:
Upon receipt of the stacker, inspect the equipment com-
pletely to determine if there is any shipping damage,
and that the lift is complete. Presto tests and inspects
every piece of equipment prior to shipment. If damage
is apparent, a freight claim must be led with the freight
company. Do not use the stacker if there appears to be
any damage. With the stacker in a lowered position,
check the following:
•Check for signs of damage especially to the
back cabinet that houses the battery, electrical/hy-
draulic power pack.
•Check all electrical and hydraulic connec-
tions for tightness.
•Remove back panel.
•Inspect for any bent or damaged parts.
B. REMOVING FROM PALLET
Each of the Presto stackers is shipped out on a pallet or
skid. Prior to removing the unit from the pallet or skid,
remove all tie down straps and packaging. Visually
inspect the unit as closely as possible.
With an overhead hoist or forklift, carefully pick up the
unit taking into consideration the center of gravity of the
unit. If you choose to pick the unit with an overhead
hoist, use a nylon sling and hoist with a minimum of
2,000-lb. capacity. The nylon sling will not do any dam-
age to the steel construction of stacker. Pick the unit
up. On conventional masts use the top crossmember of
the lift. On narrow masts the cover must be removed
to access lifting equipment. Be careful of the stacker
swinging once fully lifted off the pallet or skid. Have
all personnel completely cleared from the area.
Pick the unit up approximately six inches above the

PRESTO OWNER’S MANUAL Page 6 COUNTER BALANCE STACKER
To Raise and Lower:
There are two buttons located on both sides of the
handle. The inside one is for raising the forks. The
outside one is for lowering the forks. When operating,
always make sure the load being lifted is within the
loading capacity of your stacker and the load has been
stacked safely on the pallet. Also, make sure that the
length of the forks corresponds to the length of the pal-
let. In this way, the load rollers will place themselves
in the opening at the end of the pallet, so that when you
raise the forks, you will not break the bottom boards
of the pallet. Always make sure that when entering the
pallet that the forks are in the fully lowered position. Be
careful when lifting pallets that are too short or too long
for the stacker. It might destroy your pallet by breaking
the bottom boards, and if the forks project through the
end of the pallet, the tips of fork may go into the next
pallet that is behind the pallet that you are lifting, which
may bend the tips of forks and overload the capacity
of the stacker.
To Travel:
To travel, rotate the buttery controls throttle on the
upper part of the handle. When rotating the buttery
pallet or skid. Once raised, remove the pallet or skid
from below the lift. Do not move the lift around in the
air. Lower the stacker on the ground.
C. PREPARATION FOR USE
This stacker left our factory in new condition. It has been
inspected and weight tested to assure all performance
standards have been met.
Visually inspect the stacker for damage. Check for at-
tachments and accessories that may have been ordered.
If there is any damage or missing parts, report it to your
carrier and your Presto dealer immediately.
Remove all metal/plastic bands, cardboard and other
material used for shipping purposes.
Check to see if chains are in place, and that the lift sys-
tem is in working order. Inspect for oil leaks.
Connect battery cable. Check cables and wires on bat-
tery charger as well as battery.
S E C T I O N 4
OPERATION
A. OPERATING INSTRUCTIONS:
Figure 1: Operational buttons
BELLY BUTTON SWITCH
LIFT UP
LIFT DOWN
HORN
SPEED CONTROL
DIRECTION CONTROL

PRESTO OWNER’S MANUAL Page 7 COUNTER BALANCE STACKER
control CW towards the forks, the stacker runs forwards
in the forks rst direction. When rotating the buttery
CCW towards you, the stacker runs backwards in the
handle rst direction. Always make sure the stacker
clears any obstruction when traveling, and that your path
of travel is clear of people. Never carry loads above the
loading capacity of the stacker. It is suggested that when
traveling without a load, the forks be in the lowered
position. The speed of the stacker is increased by the
degree of the rotation in either direction; it functions like
a throttle. When you release your hand from the buttery
control, it automatically will resume to the neutral posi-
tion and the speed of the stacker will slow down.
To Brake:
Your stacker is equipped with a magnetic brake. The
brake is applied when the handle is in its vertical posi-
tion between 10 – 15 degrees and lowered position
between 80 – 90 degrees. The brake could be released
when you pull down the handle at any point between
15 – 80 degrees. Always make sure the brake is re-
leased before operating the stacker. When the stacker
is running, you could brake the stacker by raising the
handle to its vertical position or lowering the handle to
its lowest position. Or, to turn the buttery controls in
the opposite direction, the change in direction of the
motor will slow down, stop, and reverse the direction
of stacker. When parked, always put the handle in the
full vertical position with the brake applied and the forks
in lowered position.
Reversing Safety:
At the end of the handle there is a large, red reversing
bar (belly button switch) that is designed to protect
the operator from injury. When the operator runs the
stacker backwards, and the end of the handle comes
in contact with the operator’s body, the stacker will
automatically reverse direction and travel away from
the operator. When the reversing safety bar comes in
contact with your body during operation, immediately
release your hands from the buttery control and put the
handle up to its vertical position or down to its lowest
position and the brake is on. The reversing safety bar
will automatically resume to its original position after
being activated.
Horn:
As standard equipment, a horn that is located on the
top of the handle.
AUTHORIZED OPERATORS SHOULD READ
AND UNDERSTAND ALL INSTRUCTIONS, PRE-
CAUTIONS AND WARNINGS.
IMPROPER USE OF THIS LIFT TRUCK COULD
RESULT IN INJURY AND/OR DAMAGE
TO LOAD AND EQUIPMENT.
•Inspect the lift for damaged or worn parts.
Do not use if not in safe operating condition.
•Use lift on hard level surfaces only.
•Make sure load is evenly distributed, not
loose or unstable, and is as far back on platform
or forks as possible. Do not pick up loads on tips
or forks or edge of platform.
•For fork models, adjust forks to the maxi-
mum practical width. Pick up loads on both
forks.
•Do not overload. Check load center and load
weight capacities on the nameplate.
•Make sure travel and work area is clear of
obstructions.
•Check overhead clearance before lifting loads
or transporting.
B. DAILY OPERATIONS
MAINTENANCE CHECKS:
1. Battery
A. Check for corroded and loose terminals.
A white powder substance will be present if
there is any existing corrosion.
B. Visually inspect for any cracks or damage
to the casing.
C. Check for loose battery tie-downs.
2. Charger
A. Inspect wire connections.
B. Check power cord for nicks/damage.
C. Check power charger for proper mounting.
3. Hydraulic System
D. Inspect pump and cylinder for oil leaks.
E. Check hydraulic oil level.
F. Check hydraulic ttings and hoses.
G. Check ram for nicks/damage.
4. Frame Assembly
A. Check chain roller assembly connections.
B. Check for any worn or damaged parts.
BELLY BUTTON SWITCH
LIFT UP
LIFT DOWN
HORN
SPEED CONTROL
DIRECTION CONTROL

PRESTO OWNER’S MANUAL Page 8 COUNTER BALANCE STACKER
DAILY OPERATOR CHECK LIST
CHARGE CONDITION/BATTERY CHECK LIST
1. Check Battery Discharge Indicator (Fuel Gage and Hour Meter) – Be sure unit is
showing proper Charge Level before operating unit
2. Check to be sure Charging Cord is Unplugged and properly stowed before operat-
ing unit
3. Inspect Battery Wire Connections – All connections should be tight with No Corro-
sion (white powder) showing at the Battery Terminals
4. Inspect Battery Case – There should be no cracks or visible damage to the Battery
Case
WALK AROUND INSPECTION
1. Check general condition of Stacker (loose or broken parts, oil, dangling wires, dents,
cracked covers etc.)
2. Check metal frame, mast, carriage and font load supports for cracked welds, worn or
at rollers, loose or disconnected chains, loose pins, missing snap rings, and loose or
missing hardware – bolts, nuts washers etc.
3. Check for evidence of hydraulic leaks
4. Make sure all precautionary labeling is in place and legible
FUNCTIONAL INSPECTION
1. Check Drive – Forward and Reverse Function
2. Check Lift – Up and Down Function
3. Check Function for Belly Button Reverse
4. Check Horn Function
5. Check Brake Function
OPERATOR ID DATE
DO NOT USE OR OPERATE STACKER IF ANY FUNCTION IS NOT
OPERATING PROPERLY OR IF STACKER APPEARS UNSAFE IN ANYWAY
REPORT CONCERNS TO SUPERVISOR IMMEDIATELY!

PRESTO OWNER’S MANUAL Page 9 COUNTER BALANCE STACKER
S E C T I O N 5
BATTERY MAINTENANCE
A. PREPARING TO CHARGE A BATTERY
1. Always turn off E-stop and key switch before work-
ing with the batteries.
2. Be sure the area around the stacker and the battery
is well ventilated while battery is being charged.
3. The battery terminals, connections and wiring
connections should be clean and free of corrosion.
When cleaning any of these components wear a face
shield or other suitable protective eyewear.
B. BATTERY CHARGING
Charging must be performed with the charger that is
provided with or prewired into the machine. During
charging, the temperature in the battery must not exceed
120 F. Charging simultaneously with truck operation
is not recommended. Plug the charger into a 115 volt
outlet. Charge until the battery gauge indicator lights
show fully charged (approximately 6-8 hours).
C. WARNINGS AND BATTERY INFORMA-
TION
Avoid use of open ame near batteries. At temperatures
around freezing point, battery capacity is reduced by
30%. The battery terminals, connections and wiring
should be clean and free of corrosion. When cleaning
any of these components, wear a face shield or other
suitable protective eyewear. Read, understand, and
follow all battery and battery manufacturer's specic
precautions while working with and/or charging bat-
teries.
D. BATTERY MAINTENANCE
To measure the voltage, use a digital voltmeter (DC) on
the battery poles. The truck must not have been in use
for the previous 30 minutes.
DANGER
Never alter the AC cord or plug provided. If it will
not t outlet, have proper outlet installed by a quali-
ed electrician. Improper connection can result in a
risk of an electric shock.
1. Disconnect the charger from the 115 volt wall out-
let once the indicators read fully charged.
Note: The batteries are designed for intermittent
use. Continual usage will wear the battery out and
charging will be required.
E. CHARGER OPERATION
Power Lamp
1. Green: Connection correct. Charger will operate
normally.
2. Red: Bad connection or bad battery.
Fault
1. Red light blinks 3 times in 5 seconds: The output
between charger is faulty, loose, or bad connection
2. Red light blinks 5 times in 5 seconds: The tempera-
ture is too hot for the charger to operate.
3. Building power is not compatible; too low or too
high. +- 10% is the general rule.
Charge Lamp
1. Red: Charger can charge normally. The battery is
less than 70%
2. Orange: Battery is between 70% and 100%
charged.
3. Green: Battery is at 100%. Fully charged.
4. No light: The charger can not charge the battery.
Voltage of the battery may be too low to cause the char-
ger to start. It must be at 10.5 volts to initiate charge.
VOLTAGE
Approx. 12.7 V Fully charged
Approx. 12.2 V 1/2 charged
Approx. 12.0 V 1/4 charged
Approx. 11.6 V Discharged

PRESTO OWNER’S MANUAL Page 10 COUNTER BALANCE STACKER
S E C T I O N 6
MAINTENANCE
Operation of Presto Counter Balance Stacker is very
simple — as is their construction. They require very
little maintenance. Reasonable care will result in ex-
cellent trouble-free performance. The Counter Balance
Stacker is designed for one-man operation and ease of
performance.
•Grease oor wheels and caster at least once a
month.
•Use only Hydraulic Oil AW32 or Dextron III
in the hydraulic system.
•Do not overload your lift.
•Check brakes, steering mechanisms and
controls before each use.
A. WEEKLY OPERATIONS
MAINTENANCE CHECKS:
DAMAGE: Check for bent, dented, worn or broken
parts.
LIFT SYSTEM: Check to assure that there is no bind-
ing or excessive play in the forks. Check for quiet and
smooth operation of the lift cylinder. Check all moving
parts and linkage.
LEAKS: Check hydraulic system for leaks and hy-
draulic oil level.
WHEELS AND CASTERS: Check for wear and that
they are turning smoothly.
LIFT CHAINS: Check to see that they are in place
and not loose.
FORKS: Check that they are not bent or cracked.
BRAKES: Ensure brakes work properly.
CABLES; WIRES: Check that there are no loose
cables or wires.
LABELS: Ensure all precautionary labels and guards
are in place.
B. MONTHLY OPERATIONS
MAINTENANCE CHECKS:
1. Battery (maintenance free)
A. Clean terminals.
B. Clean battery compartment area if there are
signs of corrosion.
2. Hydraulic System
A. Clean and inspect hydraulic cylinder.
B. Lubricate chain with a rust inhibitive lubricant
(light machine oil).
C. Check chain tension. It should be even on
both chains. The chain should be tight enough
so that it does not come off of the roller as-
sembly.
3. Frame Assembly
A. Clean and lubricate all roller bearings, cam
followers and all moving parts.
B. Clean and inspect all welds.
C. Check wheels for wear and damage.
D. Inspect nameplate for legibility. Place the
serial and model number shown on the name-
plate on the cover of the manual for future
reference.
4. Electrical
A. Check batteries, motors, controllers, limit
switches, electrical conductors and connec-
tions.
CAUTION:
DO NOT USE LIFT IF IT IS NOT
OPERATING PROPERLY,
OR APPEARS UNSAFE IN ANY WAY!

PRESTO OWNER’S MANUAL Page 11 COUNTER BALANCE STACKER
S E C T I O N 7
TROUBLESHOOTING
Before starting the troubleshooting, you have to:
A. Put the truck on an even and solid surface.
B. Turn off key switch or disconnect the battery terminals.
1. Unit will not lift (motor does not run)
• Faulty wiring from fuse to lift switch in handle
• Faulty lift switch
• Faulty wiring from battery positive terminal to pump contactor to pump motor
• Burned out brushes in pump motor
• Low hydraulic pressure caused by:
¨ Pressure relief valve needs adjustment
¨ Pump check valve stuck open
¨ Faulty solenoid valve
• Faulty wiring from lift switch to solenoid
• Faulty lift contactor
• Defective control circuit fuse
• Chain or roller bound
• Check oil level
2. Forks will not lower
• Look for binding in chains or rollers
3. No electrical power
Dead Batteries:
¨ Keyswitch on "OFF" position
¨ E-stop button depressed
¨ Loose or dirty battery connections
¨ Blown fuse(s)
• Faulty wiring from fuse to travel control switch
• Faulty control switch
• Faulty wiring from travel control switch direction contactor
• Faulty contactor

PRESTO OWNER’S MANUAL Page 12 COUNTER BALANCE STACKER
ORDERING REPLACEMENT PARTS
CONTACT PRESTO WITH SERIAL NUMBER
TO GET CORRECT PART NUMBER
Figure 2: PPS1100-62-CB

PRESTO OWNER’S MANUAL Page 13 COUNTER BALANCE STACKER
Figure 3: PPS1100-62-CB
Exploded View

PRESTO OWNER’S MANUAL Page 14 COUNTER BALANCE STACKER
Figure 4: PPS1100-62-CB
Steering System

PRESTO OWNER’S MANUAL Page 15 COUNTER BALANCE STACKER
Figure 5: PPS1100-62-CB
Control Pod
Item Descripon Qty
7101 Screw M612 3
7102 Handle Boom Cover 1
7103 Front Buon 1
7104 Electrical Outlet (big) 1
7105 Electrical Outlet (small) 1
7106 Le Handle Cover 1
7107 Upper Cover 1
7108 Spring 2
7109 Horn Buon 1
7110 Buon Group 1
7111 Right Handle Cover 1
7112 Bolt M310 2
7113 Washer 2
7114 Switch Cover F/R 1
7115 Switch F/R 1

PRESTO OWNER’S MANUAL Page 16 COUNTER BALANCE STACKER
Figure 6: Wiring Diagram

PRESTO OWNER’S MANUAL Page 17 COUNTER BALANCE STACKER
August 2011 to Present
Figure 7: Wiring Diagram

PRESTO OWNER’S MANUAL Page 18 COUNTER BALANCE STACKER
Figure 8: PPS1100-62-CB
Fork & Carriage Assembly
Prior to October 09
Item Descripon Qty
5100 Li Frame Joinng 1
5200 Fork 2
5001 Bolt 4
5002 Nut 4
5003 Ring 62 4
5004 Bearing 6305 4
5005 Ring 25 4
5006 Sleeve 4
5007 Adjustable Plate 4

PRESTO OWNER’S MANUAL Page 19 COUNTER BALANCE STACKER
Figure 9: PPS1100-62-CB
Fork & Carriage Assembly
After October 09
Item Descripon Qty
5100 Li frame joinng 1
5200 Fork 2
5001 Bolt 4
5002 Nut 4
5008 Mast roller 30307V-B 4
5009 Snap ring 35 4
5007 Adjustable place 4

PRESTO OWNER’S MANUAL Page 20 COUNTER BALANCE STACKER
Item Descripon Qty
6001 Washer 10 2
6002 Nut M10 2
6003 Nut 10 2
6004 Bolt M10 1
6005 Spring Ring 20 2
6006 Pin 1
6007 Pin f2.5x16 2
6008 Connect Axel f8x28 2
6009 Chain Pole 2
6010 Pin f2.5x25 2
6011 Hoop 1
6012 Washer 1
6013 Nut M16 4
6100 Mast Joinng 1
Figure 10: PPS1100-62-CB
Mast Assembly